Brookfield Industries NB-500 Manual

Commercial / industrial door operator
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brookfield industries, Inc.
Commercial I Industrial Door Operator Manual
C E
For Operator Model Numbers:
NB-500
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N B -
1 0 0
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N B
- 2
SWINGING AND SLIDING DOOR OPERATORS FOR LEAD
SHIELDED DOORS
NB-4000
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a n d
N B
- 4 1
0 0
041 ER r e
t
U S
osTeo
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1
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1
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99 West Hillside Ave.
Thomaston, CT 06787
Phone: 860-283-6211
Fax: 860-283-6123
www.brookfieldindustries.com
info@brookfieldindustries.com

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  • Page 1 Inc. Commercial I Industrial Door Operator Manual SWINGING AND SLIDING DOOR OPERATORS FOR LEAD SHIELDED DOORS 041 ER r e osTeo For Operator Model Numbers: NB-500 NB-4000 N B - a n d 1 0 0 99 West Hillside Ave.
  • Page 2 NB-4000 COMMERICAL/INDUSTRIAL SLIDING DOOR OPERATOR MANUAL Edition 9/1/09) edition incorporates all UL 325 revisions dated 8/29/09 and ETL/c Listing US Patent No. 6,177,771 B1...
  • Page 3 Table of Contents Important Instructions for Installation • Important Safety Instructions • Overview • Installation Instructions • Installation Instructions for Emergency Hand wheel • GT-01 DAU Instructions • I/O Diagnostics • Door Position Setup Instructions • Drawings: NB-1061K-AA-2, NB-4000-A-2, NB-4000-AA, NB-4000-BB, NB- •...
  • Page 4 WARNING! IMPORTANT INSTALLATION INSTRUCTIONS IMPROPER INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS Commercial/Industrial Sliding Door Operator shall be installed more than 8’ above the floor • Install only on a properly operating and balanced door within the rated values for door weight, door width and •...
  • Page 5 WARNING! IMPORTANT SAFETY INSTRUCTIONS IMPROPER USAGE CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS Commercial/Industrial Sliding Door Operator for trained traffic* use only. The manufacturer of this product does not • include external safety devices as a standard feature. External safety devices are required on this door operator.
  • Page 6: Logic Control

    Overview The NB-4000 Commercial/Industrial Sliding Door Operator has been designed, tested (over 500,000 cycles) and manufactured by brookfield industries, inc. for linear accelerator sliding doors weighing up to 30,000 lbs with a maximum travel of 60” and horizontal operating forces up to 700 lbs and linear speeds not to exceed 4.5 in/sec. If any one of the following: horizontal operating force, weight, travel, speed or cycles exceeds the rated value, please contact the Engineering Department for further evaluation.
  • Page 7 Momentary contact Input commands and a low voltage Class (2) power supply are also provided for additional (redundant) sensors, such as non-contact type presence sensors that are frame mounted. brookfield industries does not manufacture nor do we include External Safety Devices with any of our door operators.
  • Page 8: Motor Control

    The NB-4000 features the same Absolute Position Feedback Control system and software as other brookfield industries, inc. door operators. There are no limit or proximity switches to adjust or install for any of the door positions under normal operation.
  • Page 9: Drive Train

    while at the same time limiting the current to the motor. This will prevent damage to any of the mechanical components of the door operator (also eliminates the need for unreliable and hard to adjust manual slip or electromagnetic clutches). The MAX (maximum speed) trimpot adjusts the voltage or speed of the motor in the forward and reverse directions.
  • Page 10: Manual Operation

    Manual Operation: In case of loss of power, manual operation shall be less than 50 lbs to open per UL 325 29.3. This is accomplished by engaging a flexible shaft into the rear shaft of the motor via a remote control cable. A lever arm, which activates the remote control cable, and a 7” diameter hand wheel, which is connected to the flexible shaft, are contained in a NEMA 1 box.
  • Page 11 15. Connect the (2) unattached leads to the positive terminal of the battery. 16. Disconnect “Lock-Outs” and turn on power supply breakers. 17. All PLC and motor control settings have been preset by brookfield industries, inc.; however, we recommend these values be double-checked with the Parameter for NB-4000 sheet supplied.
  • Page 12 19. Assure all Safety Instructions and Warnings have been followed. 20. Activate Open, Partial Open and Close Commands. 21. Adjust Open, Partial Open and Close speed “Pots” clockwise to the 65%-70% maximum setting. 22. Adjust Creep “Pot” until a smooth stop has been obtained (20-30% range). 23.
  • Page 13: Instructions For Installation

    Instructions for Installation Remote Actuator Cable to the Emergency Handwheel Flex Shaft (Revised 6/8/2006) 1. If this is a new installation, skip down to step #7. 2. If upgrading to remote disconnect, go to step #3. 3. Mount Emergency Handwheel box to the wall, run cables to the back end of the motor.
  • Page 14 GT-01 DAU Instructions GT-01 Touch Screen 1. Plug the eight prong Phoenix Connector into GT-01. For operator series before ʻG,ʼ use the black cable, plug the opposite ROUND end into the PLC unit on the operator. For ʻGʼ series and above, use the gray cable and plug the opposite ROUND end into the receptacle on the end cover of the operator (right side).
  • Page 15 5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset, simply touch the preset number. 6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired value and touch the ENTER (bent arrow) key to set the value. Press ESC to cancel and go back to the preset list.
  • Page 16 Door Position Setup Instructions 1. The factory settings represented in above diagram are a starting point and may need to be adjusted for each application depending on installation and environment variables. 2. Initiate a signal to have the operator close the door (Close button). Insure that the Creep speed pot is set so that the door doesn’t “slam”...
  • Page 23 NB-4000 UL 325 Industrial (Sect 30) TERMINAL STRIP HOOKUP LEGEND: (Supply Voltage:110 VAC & Class 2 Power Supply: 24 volts DC) Use Copper Conductors only (maximum cross-section of terminals 4mm²) CLASS 2 POWER SUPPLY: 24 VOLTS DC FOR EXTERNAL HOOKUP: Use only type CL2, CL2P, CL2R ,CL2X or other cables with equivalent or better electrical, mechanical and flammability ratings.
  • Page 24 Wiring Diagram for NB-4000 Sliding Door Operator Battery Backup Test Information contained herein is exclusive property of brookfield industries, inc. and may not be duplicated in part or in whole without written consent Review Page 2 for notes and External Entrapment Wiring.
  • Page 25 Notes: 1.Use 15 Amp/110/220 VAC; Circuit Breaker 2.Use 1 Amp/110/220 VAC slow-blow; Circuit Breaker 3.Class (2) 24 VDC Terminals: Power Supply: (Com & 3) Inputs: 9-14 & 17-22 4.All 110/220 AC wires shall be minimum 14 AWG & (105° C, 300 V) 5.All 12-24 VDC (non-motor) wires shall be minimum 20 AWG &...
  • Page 26 N.C. Limit Switch 24 V Battery Tender Note: 11 Ribbed 12V 7Ah NP7-12 Battery Battery Backup Wiring Detail Provides automatic opening during power loss 12V 7Ah NP7-12 Battery Ribbed V3.8, P-3...
  • Page 27 Parameters for NB-4000 Door Operator PLC Settings: Full Close 320 (digital value) Full Open 2244 (digital value)* Partial Inhibit = 1400 (digital value) Back Check = 1906 (digital value)* Latch Check = 660 (digital value) Real Time door position Absolute position Rotary Position Transducer Setting: K 320(digital value) door closed position...
  • Page 28 Motor Control Trimpot Settings (Approximate): Upper Board (Multi Speed) PRESET 1: Creep Close (REV) Speed POT 50%* PRESET 2: Creep Open (FWD) Speed POT 50%* PRESET 3: Close (REV) Speed POT 80%* PRESET 4: Open (FWD) Speed POT 80%* *approximate time to open ! 20 seconds, to partial ! 8 seconds, to close ! 20 seconds Lower Board RESP...
  • Page 29: Maintenance Intervals

    Maintenance Intervals Lubricate ball nut assembly every 25,000-50,000 cycles or any time balls in nut get excessively noisy under operation, taking care not to over lubricate. Lubricate end blocks every 100,000 cycles. Do not over lubricate, since this can cause the seals to blow out. Inspect and replace motor brushes every 300,000- 400,000 cycles if required.
  • Page 30 This amount may vary depending on the geographical location of the labor market. Travel expenses are not applicable. brookfield industries, inc. shall not cover, nor will the consumer have any benefits under this limited warranty if any of the following conditions apply to any returned parts as determined through an evaluation by brookfield industries, inc.
  • Page 31 Troubleshooting Guide Door Manually move door Movement RTDP has travel to closed position below 0 or above and adjust Moves in one 4000 transducer per direction, then manual reverses and stops Push Plate Only moves Malfunctioning in one direction Continues to Check/Replace autoreverse Push-plate...
  • Page 32 Troubleshooting Guide Doesn't Move at Turn up speed pot adjustments Speed pots are preset 1-4. Set not turned up speed per ANSI chart in manual RTDP Reads 0 PLC not in RUN Check A/D Converter or mode, Move Transducer / A/D transducer is switch to RUN PLC Output relay...
  • Page 33 Component Specific Problems DO165: Single Turn DO129: FPO-C14RS DO128: FPO-A21 DO127: FPO-PAS1 Potentiometer / Analog Unit Power Supply Transducer Door shuts off at Door moves 1/2 frame & oscillates open with full No power light & AND/OR continues DT User preset Red Error Light is open signal is no 24 VDC...
  • Page 34 Component Specific Problems º Morse 90 Worm Gear Inline Gear Reducer Door exhibits Altered presets don't When plugged in, ALL presets and sluggish or no Back drive is over appear to set and/or PLC power light RTDP values movement and 40 lb.
  • Page 35 Component Specific Problems DO 566: KB Motor Battery Backup Control Motor Hum or Door is sluggish Doesn't open run-on after PLC and speed pots door output has shut don't adjust speed Full open limit switch is Reverse / Forward Current Limits are DB Pot is set too low: turn up DB damaged or not installed: set too low for door installation...
  • Page 37 NB-4000 COMMERCIAL/INDUSTRIEL SLIDING D’OPÉRATION POUR PORTE BATTANTE (7ème édition 9/01/09) La 7ème édition contient les 325 révisions LU datées du 8/29/07 et de la Liste ETL/c Brevet américains No. 6,177,771 B1...
  • Page 38 Sommaire Directives importantes pour l'installation • Directives importantes de sécurité • Aperçu • Directives d'installation • Installation Instructions for Emergency Hand wheel • Directives de réglage de la position de la porte • Schémas : NB-1061K-AA-2, NB-4000-A-2, NB-4000-AA, NB-4000-BB, NB- •...
  • Page 39 AVERTISSEMENT! DIRECTIVES D'INSTALLATION IMPORTANTES UNE MAUVAISE INSTALLATION PEUT CAUSER DES BLESSURES GRAVES OU UN DÉCÈS LIRE ET SUIVRE TOUTES LES DIRECTIVES. Commercial/Industrial Sliding Door Operator shall be installed more than 8’ above the floor • Installer seulement sur une porte battante bien équilibrée et fonctionnelle se trouvant dans les valeurs nominales pour •...
  • Page 40 AVERTISSEMENT! INSTRUCTIONS DE SÉCURITÉ IMPORTANTES UNE MAUVAISE UTILISATION PEUT CAUSER DES BLESSURES GRAVES OU UN DÉCÈS LIRE ET SUIVRE TOUTES LES DIRECTIVES. Opérateur de porte battante commercial/industriel pour un usage du personnel formé* seulement Le fabricant de ce • produit ne comprend pas les dispositifs de sécurité externes comme fonction standard. External safety devices are required on this door operator.
  • Page 41 Aperçu L’Opérateur de portes coulissantes commercial/industriel NB-500 de Brookfield a été conçu, testé et fabriqué par Brookfield industries, inc. selon l'UL 325 et la norme ANSI 156.10 pour des portes battantes à accélération linéaire pesant jusqu'à 30 000 livres et avec un déplacement maximal de 60"...
  • Page 42 Brookfield industries, inc. ne fabrique pas, et nous ne comprenons pas les Dispositifs de sécurité externe avec nos opérateurs de porte. Pour s'assurer que les dispositifs de sécurité...
  • Page 43 Le NB-4000 comporte le même système de Commande de rétroaction de la position absolue et le logiciel que les autres opérateurs de portes de Brookfield industries, inc. Il n'y a aucun commutateur de limite ou de proximité à ajuster ou à installer pour les positions de la porte sous un fonctionnement normal.
  • Page 44 directions respectives. When properly set, the operator will have sufficient torque to operate in both directions, while at the same time limiting the current to the motor. This will prevent damage to any of the mechanical components of the door operator (also eliminates the need for unreliable and hard to adjust manual slip or electromagnetic clutches).
  • Page 45: Commande Manuelle

    Commande manuelle En cas de perte de puissance, la commande manuelle sera inférieure à 50 livres pour l’ouverture selon l’UL 325 29.3, ce qui est exécuté en engageant un axe flexible dans l'arbre arrière du moteur par l'intermédiaire d'un câble de commande à distance. Un bras de levier, qui active le câble à...
  • Page 46 Directives d’installation du système de portes battantes NB-4000 Brookfield Même si chaque Opérateur de porte a été entièrement vérifié et testé avant l'expédition, s’assurer qu'aucun dommage physique ne s'est produit pendant l'expédition et la manipulation. L'échec prématuré de l'ensemble de vis sphérique/écrou peut se produire s'il n'est pas installé correctement. Percer et aplatir les trous de montage pour la poutre et le chariot selon le schéma NB-4000-AA.
  • Page 47 16. Débrancher les « Verrous » et mettre les fusibles en marche. 17. Tous les réglages de Commande moteur et de CLP ont été préréglés par Brookfield industries, inc. ; cependant, nous recommandons que ces valeurs soient revérifiées avec la feuille de Paramètre pour le NB-400 fournie.
  • Page 48: Directives D'installation

    Directives d’installation Câble d’activation à distance de l'axe flexible du Volant de manœuvre d’urgence (Révisé le 06/08/06) 1. Pour une nouvelle installation, passer à l’étape 7. 2. Pour mettre à jour un débranchement à distance, passer à l'étape 3. 3. Monter la boîte du Volant de manœuvre d’urgence au mur, enfiler les câbles à...
  • Page 49 GT-01 DAU Instructions GT-01 Touch Screen 1. Plug the eight prong Phoenix Connector into GT-01. For operator series before ʻG,ʼ use the black cable, plug the opposite ROUND end into the PLC unit on the operator. For ʻGʼ series and above, use the gray cable and plug the opposite ROUND end into the receptacle on the end cover of the operator (right side).
  • Page 50 5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset, simply touch the preset number. 6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired value and touch the ENTER (bent arrow) key to set the value. Press ESC to cancel and go back to the preset list.
  • Page 51 Directives de réglage de la position de la porte Les paramètres d'usine représentent un point de départ et peuvent devoir être ajustés à chaque application selon les variables d'installation et d'environnement. Lancer un signal afin que le système ferme la porte (bouton Fermer ou Ouvert/Fermer).
  • Page 58 NB-4000 LÉGENDE DE BRANCHEMENT DE LA PLAQUETTE DE CONNEXIONS : (Tension d'alimentation : Alimentation de 110 VCA et de Classe 2 : 24 volts DC) Utiliser des fils de cuivre seulement (section transversale maximale des bornes 4mm!) TENSION D’ALIMENTATION DE CLASSE 2 : 24 VOLTS DC POUR LA PLAQUETTE EXTERNE : Utiliser seulement les câbles de type CL2, CL2P, CL2R, CL2X ou d'autres câbles avec des estimations électriques, mécaniques et d'inflammabilité...
  • Page 59 Wiring Diagram for NB-4000 Sliding Door Operator Battery Backup Test Information contained herein is exclusive property of brookfield industries, inc. and may not be duplicated in part or in whole without written consent Review Page 2 for notes and External Entrapment Wiring.
  • Page 60 Notes: 1.Use 15 Amp/110/220 VAC; Circuit Breaker 2.Use 1 Amp/110/220 VAC slow-blow; Circuit Breaker 3.Class (2) 24 VDC Terminals: Power Supply: (Com & 3) Inputs: 9-14 & 17-22 4.All 110/220 AC wires shall be minimum 14 AWG & (105° C, 300 V) 5.All 12-24 VDC (non-motor) wires shall be minimum 20 AWG &...
  • Page 61 N.C. Limit Switch 24 V Battery Tender Note: 11 Ribbed 12V 7Ah NP7-12 Battery Battery Backup Wiring Detail Provides automatic opening during power loss 12V 7Ah NP7-12 Battery Ribbed V3.8, P-3...
  • Page 62 Paramètres pour l'Ouvre-porte NB-4000 Paramètres du CLP : Fermeture complète = 320 (valeur numérique) Ouverture complète 2244 (valeur numérique) Ouverture partielle = 1400 (valeur numérique) Vérification arrière = 1906 (valeur numérique)* Loquet 660 (valeur numérique) Position de la porte en temps réel Position absolue Paramètre du transducteur de position hélicoïdal : Porte K 320 (valeur...
  • Page 63 Paramètres du Trimpot de commande moteur (Approximatif) : Tableau supérieur (Multi vitesses) PRÉRÉGLAGE 1 : Vitesse d’accostage (INV) Vitesse POT 50%* PRÉRÉGLAGE 2 : Vitesse d’ouverture (AVANT) Vitesse POT 50%* PRÉRÉGLAGE 3 : Vitesse de fermeture (INV) Vitesse POT 80%* PRÉRÉGLAGE 4 : Ouverture (AVANT) Vitesse POT 80%* * durée approximative d'ouverture ! 20 secondes, partielle ! 8 secondes, de...
  • Page 64: Intervalles D'entretien

    Intervalles d’entretien Lubrifier l'écrou sphérique chaque 25 000 – 50 000 cycles ou lorsque les balles dans l'écrou font énormément de bruit pendant l'opération, en prenant soin de ne pas trop lubrifier. Lubrifier les blocs chaque 100 000 cycles. Ne pas trop lubrifier en raison des risque que le scellant lâche.
  • Page 65 Brookfield industries, inc. Garantie limitée : _____________________ brookfield industries, inc garantie que les modèles d’opérateur de port NB-500, NB-1000, NB- 2000 et NB-4000 sont exempts des défauts dans le matériel et la main-d’œuvre selon les termes et conditions générales suivants : La garantie limitée pour tous les produits mentionnés ci-dessus se prolonge pour un (1) an à...
  • Page 66 Troubleshooting Guide Door Manually move door Movement RTDP has travel to closed position below 0 or above and adjust Moves in one 4000 transducer per direction, then manual reverses and stops Push Plate Only moves Malfunctioning in one direction Continues to Check/Replace autoreverse Push-plate...
  • Page 67 Troubleshooting Guide Doesn't Move at Turn up speed pot adjustments Speed pots are preset 1-4. Set not turned up speed per ANSI chart in manual RTDP Reads 0 PLC not in RUN Check A/D Converter or mode, Move Transducer / A/D transducer is switch to RUN PLC Output relay...
  • Page 68 Component Specific Problems DO165: Single Turn DO129: FPO-C14RS DO128: FPO-A21 DO127: FPO-PAS1 Potentiometer / Analog Unit Power Supply Transducer Door shuts off at Door moves 1/2 frame & oscillates open with full No power light & AND/OR continues DT User preset Red Error Light is open signal is no 24 VDC...
  • Page 69 Component Specific Problems º Morse 90 Worm Gear Inline Gear Reducer Door exhibits Altered presets don't When plugged in, ALL presets and sluggish or no Back drive is over appear to set and/or PLC power light RTDP values movement and 40 lb.
  • Page 70 Component Specific Problems DO 566: KB Motor Battery Backup Control Motor Hum or Door is sluggish Doesn't open run-on after PLC and speed pots door output has shut don't adjust speed Full open limit switch is Reverse / Forward Current Limits are DB Pot is set too low: turn up DB damaged or not installed: set too low for door installation...

This manual is also suitable for:

Nb-1000Nb-2000Nb-2000hdNb-4000Nb-4100

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