Vehicle Electrical Requirements ........9 Rated Shackles ..............22 Brake Controller ..............9 Attaching Chains ............... 22 Correct Vehicle Wiring for MDC Campers ....9 Connecting the Electrics ..........22 Trailer Lights ............... 10 Connecting the Breakaway ........... 22 Charging Camper While Driving ......... 10 Using the Camper ..............
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Setting up your Camper ..........34 Shock Absorbers & Bushes ..........46 Choosing a Spot to Set Up ..........34 Electrical Systems ............. 47 Levelling Your Camper............. 34 Chargers & Inverters ............47 Site Power ................34 Battery Care ............... 47 Using Wheel Chocks and Ramps ........
BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ® www.marketdirect.com.au Ph: 1300 494 494...
Off road camping is a rewarding way to travel and see our great country. Owning an MDC Camper will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.
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Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimetres at the front of the tyre from the chassis rail.
Specifications LE NGTH 5.8m TE NT CO LO U R Khaki / Sand HE IGHT (HI G HE S T) 3.3m W IDTH 2.38m DR AWB AR 120 x 50 x 4mm RHS TOW BA LL WE IG H T 135kg TAR E W EI G HT 1720kg...
SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 MDC CARE 1300 MDC PARTS 1300 494 494 1300 632 2273 1300 632 72787 www.marketdirect.com.au Ph: 1300 494 494...
Camper to sway and/or roll excessively left and right. The industry optimum ball weight on a camper is between 9 and 11% of the total Camper weight. MDC Campers fit into this category and 10% should be used as the starting point.
Jacking Your Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. A suitably rated “High Lift”...
Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter.
In all MDC products, the breakaway is powered by the house batteries in the camper. For this purpose and Anderson plug connection is fitted to all MDC campers on the drawbar. Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected.
2. 50 amp fuse or circuit breaker at the battery Notes: The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25 will be set off to take power from both the Anderson plug and the solar panels.
Gas & Appliance Safety Gas Certification Your Camper has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances.
• For gas cylinders stored in a dedicated LP Gas Locker ensure the locker is kept closed at all times unless changing or operating the cylinders. • Close cylinder valves when appliances are not in use or while refuelling is in progress. •...
Caution To use your inbuilt Truma hot water system, the external flue covers must be removed prior to starting the unit. Ventilation and Flues • Check all permanent ventilators, flues (if applicable) and vents to ensure they are clear, open and unrestricted. •...
Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer. The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.
• Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If the mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. •...
Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be defrosted by heating the room. • If just the cold water system is being used, without water heater, the heater tank is also filled up with water.
Switching On Gas Operation Never operate the heater without water in it! If the wall cowl is positioned close to an opening window (or hatch) – in particular directly under it – the window must remain closed when the water heater is in use (see warning plate). Removing The Cowl Cover •...
Red Indicator Lamp “Fault” The red indictor lamp (a) lights up if there is a fault. For possible causes please refer to “Fault finding” on page 6. To unlock, switch off the appliance, wait 10 minutes, and switch on again. Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel.
Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does No 12 V DC supply voltage. Check the power supply (operation voltage min. not operate. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”). When switching on, the heater does –...
Diesel Heater Safety (Where fitted as option) Important information before operating the diesel heater. • The diesel heater is designed for use in an RV or camper. • The heater is designed to heat the main living area of your camper. Attempting to warm the additional annex area may be beyond the performance of the diesel heater unit.
Temperature Control When the combustor is ignited and running, you can turn the control knob according to the arc mark around the control switch (1) to control the temperature. Ventilation mode You can only enter the ventilation mode when you press the ventilation mode key to start the heater. The ventilation indicating light turns green after pressing ventilation button.
Safety Chains and Shackles Rated shackles Always use load rated shackles applicable to the weight of your trailer. Attaching Chains When attaching chains, you must always cross them and attach each chain to the diagonally opposite side of the towbar. Ensure chains are not too long and where necessary attach to links further back from the end. Periodically check the chains for visual wear or damage.
Using the Camper WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 300KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property damage.
Tyre Pressures Tyre pressures have a large effect on the handling of your camper. Tyres that are under the recommended pressure for the campers’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide. The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight.
Pre-Trip Inspection Tyres Before any trip check the following • Correct tyre pressures • Tyres are in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. Wheel Nuts • Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...
Hitches Towing with Trucks If you intend to tow your camper with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be harsh, particularly in off road conditions.
How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Ph: 1300 494 494...
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Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown.
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STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.
Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.
This is not a reflection of canvas or workmanship but simply a characteristic of canvas tents. If the leak persists, contact your MDC customer representative.
Setting up your Camper Choosing a Spot to Set Up When choosing a spot to set up your camper, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your camper that can damage paint and canvas and leaves and sap can also taint the canvas.
Using Wheel Chocks and Ramps The stabiliser legs on your camper are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level. Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a “rattle gun”...
Preparing for Bad Weather Modern camper tents are designed with a roof height to accommodate taller people. The trade off with this kind of design is the pitch of the roof is not always steep enough for water to run off effectively in heavy rain. To better prepare for wet conditions it is advisable in most cases to increase the pitch of the awning/annex roof by lowering the corners furthest away from the main tent.
Kitchen Before sliding out kitchen, raise the pad bolt and turn to lock in the up position (Fig: 2) Push down blue latch on the slide mechanism and pull kitchen out. (Fig: 2a) When kitchen is extended fit the support leg into its receiver (Fig: 3) Extend support leg and secure locking screw (Fig: 3a) (Fig: 3) (Fig: 3a)
Storage & Care Long Term Storage To maximise the life of your camper you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
Securing Your Camper When parked and unhitched you should always use suitable wheel chocks to ensure the trailer can’t move in the event of a handbrake failure. For security a wheel clamp or and hitch lock are highly recommended. Anti-Theft Devices There are many types of theft protection devices available for campers.
Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.
Handbrake A correctly adjusted handbrake should raise 1/3 to 1/2 of the allowable range at the handbrake handle. Poorly adjusted handbrakes are dangerous. Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while driving. Parking brakes are mechanically operated by cable means.
2020 Onwards Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.
Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.
It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.
Wheels and Tyres Highway Your camper is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the camper is 40-43psi.
MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product. If in doubt call your local MDC outlet or phone: 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries.
Control Panel Control panel with functions indicated. *Voltmeter will indicate battery voltage when idle or charge voltage when charging * Amp meter will show current being used not charge current www.marketdirect.com.au Ph: 1300 494 494...
Gas & Water Systems Hot Water System Your camper is fitted with a Truma RapidBoil gas hot water system. The included manual will assist with operation, maintenance and trouble shooting. Do not attempt repairs, modifications, or servicing unless qualified. Water Pumps The water pump in your Robson XTT are located under the seat on the driver’s side of your camper behind the wheel arch.
Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline. On level ground it is recommended to chock both sides of the wheel. On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers will benefit greatly from a storage cover.
Trouble Shooting Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Pump not working (no noise) Faulty pressure switch Replace pump, Contact dealer for replacement Bad electrical connection Check connections with multimeter or test light Airlock in water lines Turn on tap and hold finger over nozzle for 5 seconds and release.
Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace...
Handy Tips Driving Off Road Towing your camper off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry sufficient spare parts and supplies to cater for a “worst case scenario.” Always perform suggested preventative maintenance and daily checks.
Protecting the environment Remote areas and National Parks are sensitive areas and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.
Spare Part Numbers Hub & Suspension Components XTT ONLY Timken Bearing (inner & outer bearings) 25590 Bearing Cone (Inner and outer bearings) 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030...
Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
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Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
Maintenance Schedule 500 KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. Hitch Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake Brakes Inspect and adjust brakes Wheel nuts Inspect condition and torque to 125Nm (12mm studs) (140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims) Bearings Check for play, condition and castle nut tension Tyres...
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6 MONTHS / 5,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch Handbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust. Check lining thickness and drum wear Wheel bearings Remove, clean and re-lubricate.
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12 MONTHS / 10,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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18 MONTHS / 15,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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24 MONTHS / 20,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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30 MONTHS / 25,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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36 MONTHS / 30,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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42 MONTHS / 35,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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48 MONTHS / 40,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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54 MONTHS / 45,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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60 MONTHS / 50,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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66 MONTHS / 55,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully. Should you have any questions relating to this Warranty, then please contact us.
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Any affiliates, representatives, associates, agents, suppliers, resellers or similar of ours have no authority to approve or deny warranty claims on behalf of us. We shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement.
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Any items sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis. Due to the nature of such items, i.e being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. While we will notify you of any defects or damage to such goods of which we are aware, you purchase the goods on notice that we may not be aware of all such defects and damage, and that the price you pay for the goods includes a discount to allow for the risk of you discovering further defects or damage.
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If you act or fail to act in a way which either prevents us from determining the true cause and extent of the subject of a claim, or which substantially constrains or limits our capacity to provide a remedy, this will adversely affect the handling of your claim.
Guide to Video Library Handover Video Tutorial Setup Video Tutorial This video demonstrates the general features and This video demonstrates erecting the main tent and appliances to operate the camper trailer set up Scan the code or go to Scan the code or go to https://youtu.be/fhAOvfZ9SNQ https://youtu.be/O5JzARZLBpM Kitchen &...
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Pack Down Video Tutorial This video demonstrates how to pack down your camper Scan the code or go to https://youtu.be/bZmYhJeqyAw www.marketdirect.com.au Ph: 1300 494 494...
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