Pepperl+Fuchs PS1000-D2-24.10 Technical Information

Pepperl+Fuchs PS1000-D2-24.10 Technical Information

Dc/dc converter

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PS1000-D2-24.10
DC/DC Converter
Technical Information
ISO9001

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Summary of Contents for Pepperl+Fuchs PS1000-D2-24.10

  • Page 1 PS1000-D2-24.10 DC/DC Converter Technical Information ISO9001...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
  • Page 3: Table Of Contents

    Power Supply PS1000-D2-24.10 Contents Introduction ............5 Terminology and Abbreviations.
  • Page 4 Power Supply PS1000-D2-24.10 Contents...
  • Page 5: Introduction

    Power Supply PS1000-D2-24.10 Introduction Introduction The information given in this document is correct to the best of our knowledge and experience at the time of publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is subject to revision.
  • Page 6: Terminology And Abbreviations

    Power Supply PS1000-D2-24.10 Terminology and Abbreviations Terminology and Abbreviations PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term earth which is the same as the U.S. term ground.
  • Page 7: Intended Use

    Power Supply PS1000-D2-24.10 Intended Use Intended Use This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 8: Installation Instructions

    Power Supply PS1000-D2-24.10 Installation Instructions Installation Instructions Warning! Risk of electrical shock, fire, personal injury or death. • Turn power off before working on the device. Protect against inadvertent re-powering. • Do not modify or repair the unit. • Do not open the unit as high voltages may present inside.
  • Page 9 Power Supply PS1000-D2-24.10 Installation Instructions Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%, the 5mm can be reduced to zero.
  • Page 10: Dc Input

    Power Supply PS1000-D2-24.10 DC Input DC Input The input can be powered from batteries or similar DC sources and must be a PELV or SELV source or an Isolated Secondary Circuit in order to maintain a SELV or PELV output.
  • Page 11 Power Supply PS1000-D2-24.10 DC Input Input Voltage - 5% Output Voltage S tart-up R is e delay Time Figure 5.2 Turn-on behavior, definitions Input C urrent, typ. Output C urrent Figure 5.3 Input current vs. output load Requirements for the Supplying Source In certain circumstances, the input filter of the DC/DC converter can show a resonant effect which is caused by the supplying network.
  • Page 12: Input Inrush Current

    Power Supply PS1000-D2-24.10 Input Inrush Current Input Inrush Current An active inrush limitation circuit (inrush limiting NTC resistor which is bypassed by a MOSFET) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
  • Page 13: Soft-Start Feature

    Power Supply PS1000-D2-24.10 Soft-Start Feature Soft-Start Feature After the DC/DC converter is turned on, the internal output current rises slowly to its nominal value. This method charges the output capacitors (internal and external capacitors) slowly and avoids high input currents during turn-on.
  • Page 14: Output

    Power Supply PS1000-D2-24.10 Output Output The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage and is designed to supply any kind of loads, including unlimited capacitive and inductive loads. The output is electronically protected against overload, no-load and short-circuits.
  • Page 15 Power Supply PS1000-D2-24.10 Output Output C urrent 13.5 13.0 12.5 12.0 11.5 11.0 10.5 Input Voltage 10.0 36Vdc Figure 8.2 Current limitation vs. input voltage, (23V constant voltage load), typ.
  • Page 16: Hold-Up Time

    Power Supply PS1000-D2-24.10 Hold-Up Time Hold-Up Time The input side of the DC/DC converter is equipped with a bulk capacitor which keeps the output voltage alive for a certain period of time when the input voltage dips or is removed.
  • Page 17: Efficiency And Power Losses

    Power Supply PS1000-D2-24.10 Efficiency and Power Losses Efficiency and Power Losses Input 24Vdc Efficiency Typ. 94.2% At 24V, 10A Typ. 93.7% At 24V, 12A (Power Boost) Average efficiency Typ. 94.3% At 25% at 2.5A, 25% at 5A, 25% at 7.5A. 25% at 10A Power losses Typ.
  • Page 18 Power Supply PS1000-D2-24.10 Efficiency and Power Losses E fficiency 94.5 94.0 93.5 93.0 92.5 Input Voltage 92.0 32Vdc Figure 10.3 Efficiency vs. input voltage at 24V, 10A, typ. P ower L osses Input Voltage 32Vdc Figure 10.4 Losses vs. input voltage at 24V, 10A, typ.
  • Page 19: Functional Diagram

    Power Supply PS1000-D2-24.10 Functional Diagram Functional Diagram Output Voltage R egulator R everse P olarity Input F us e P ower P rotection Output & C onverter F ilter & Input F ilter Inrus h C has sis Limiter Ground...
  • Page 20: Front Side And User Elements

    Power Supply PS1000-D2-24.10 Front Side and User Elements Front Side and User Elements Output Terminals Screw terminals, dual terminals per pole, both pins are equal Positive output (two identical + poles) – Negative/return output (two identical - poles) OUTPUT DC 24V 10A...
  • Page 21: Connection Terminals

    Power Supply PS1000-D2-24.10 Connection Terminals Connection Terminals The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input Output Type Screw termination Screw termination Solid wire Max. 6mm Max. 6mm Stranded wire Max. 4mm Max. 4mm...
  • Page 22: Lifetime Expectancy

    Power Supply PS1000-D2-24.10 Lifetime Expectancy Lifetime Expectancy The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor's manufacturer specification.
  • Page 23: Mtbf

    Power Supply PS1000-D2-24.10 MTBF MTBF MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
  • Page 24: Emc

    Power Supply PS1000-D2-24.10 The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device is investigated according to the generic standards EN 61000-6-1, EN 61000-6-2, EN 61000-6-3 and EN 61000- 6-4.
  • Page 25: Environment

    Power Supply PS1000-D2-24.10 Environment Environment Operational temperature -25°C to +70°C (-13°F to 158°F) The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2cm below the device. Storage temperature -40°C to +85°C (-40°F to 185°F)
  • Page 26 Power Supply PS1000-D2-24.10 Environment Allowed Output C urrent at 24V A... Ambient < 60°C B... Ambient < 45°C C ... S hort term Altitude 2000m 4000m 6000m 110kP a 80kP a 62kP a 47kP a *) Atmos pheric pres s ure Figure 17.2...
  • Page 27: Safety And Protection Features

    Power Supply PS1000-D2-24.10 Safety and Protection Features Safety and Protection Features Isolation resistance Min. 500MOhm At delivered condition between input and output, measured with 500Vdc Min. 500MOhm At delivered condition between input and Chassis Ground, measured with 500Vdc Min. 500MOhm...
  • Page 28: Dielectric Strength

    Power Supply PS1000-D2-24.10 Dielectric Strength Dielectric Strength The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 29: Approvals

    Power Supply PS1000-D2-24.10 Approvals Approvals EU Declaration of Conformity The CE mark indicates conformance with the European • ATEX directive • EMC directive • Low-voltage directive (LVD) • RoHS directive UL 61010-2-201 UL Certificate (former UL 508) Listed equipment for category NMTR - UL 61010-2-201...
  • Page 30: Other Fulfilled Standards

    Power Supply PS1000-D2-24.10 Other Fulfilled Standards Other Fulfilled Standards RoHS Directive Directive 2011/65/EU of the European Parliament and the Council of June 8 , 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
  • Page 31: Physical Dimensions And Weight

    Power Supply PS1000-D2-24.10 Physical Dimensions and Weight Physical Dimensions and Weight Width 42mm, 1.65 inch Height 124mm, 4.88 inch Depth 117mm, 4.61 inch The DIN mounting rail height must be added to the unit depth to calculate the total required installation depth.
  • Page 32: Application Notes

    Power Supply PS1000-D2-24.10 Application Notes Application Notes 23.1 Peak Current Capability The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 33 Power Supply PS1000-D2-24.10 Application Notes 23.2 Output Circuit Breakers Standard miniature circuit breakers (MCB's or UL 1077 circuit breakers) are commonly used for AC-supply systems and may also be used on 24V branches. MCB's are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
  • Page 34 Power Supply PS1000-D2-24.10 Application Notes 23.3 Charging of Batteries The device can be used to charge lead-acid or maintenance free batteries. Two 12V SLA or VLRA batteries are needed in series connection. Charging Batteries Ensure that the ambient temperature of the Device is below 45°C, see table below.
  • Page 35 Power Supply PS1000-D2-24.10 Application Notes 23.5 Parallel Use to Increase Output Power Devises can be paralleled to increase the output power. The output voltage shall be adjusted to the same value (±100mV) with the same load conditions on all devices, or the devices can be left with the factory settings.
  • Page 36 Power Supply PS1000-D2-24.10 Application Notes 23.6 Parallel Use for Redundancy 1+1 Redundancy Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy.
  • Page 37 Power Supply PS1000-D2-24.10 Application Notes Failure Monitor o o o o o o o o o o o o o o o o Input Input Input Input Input Input Input Input Output Output Output Output Input ok Input ok Input ok Input ok YRM2.DIODE...
  • Page 38 Power Supply PS1000-D2-24.10 Application Notes 23.8 Mounting Orientations Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The listed lifetime and MTBF values from this datasheet apply only for the standard mounting orientation.
  • Page 39 Power Supply PS1000-D2-24.10 Application Notes Allowed O utput C urrent at 24V 6.5A +70°C Ambient T emperature Figure 23.12 Mounting orientation E (horizontal ccw)
  • Page 40 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications Printed in Germany DOCT-7993...

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