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Rollerdor RD77 Installation Manual

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Rollerdor RD77 Installation Guide, Edition 2022/01
Rollerdor RD77
Installation Guide
Edition 2022/01

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Summary of Contents for Rollerdor RD77

  • Page 1 Rollerdor RD77 Installation Guide, Edition 2022/01 Rollerdor RD77 Installation Guide Edition 2022/01...

  • Page 2: Table Of Contents

    CONTENTS CHECKLIST & COMPONENTS 1. PREPARING SITE FOR INSTALLATION 2. HEADER ASSEMBLY CONSTRUCTION 3. PREPARING GUIDE RUNNERS FOR INSTALLATION 4. INSTALLING HEADER ASSEMBLY 5. INSTALLING CONTROL SYSTEM 6. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO BASE RAIL IS SEEN) 7. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO TOP RAIL IS SEEN) 8.

  • Page 3: Checklist & Components

    Rollerdor RD77 Installation Guide, Edition 2022/01 CHECKLIST & COMPONENTS EQUIPMENT REQUIRED ROLLERDOR COMPONENT CHECKLIST • 2 x Step ladders or hop ups • Door Curtain: consisting of slats, endlocks and base rail with • Spirit level rubber (safety edge will be on base rail if purchased).
  • Page 4 Your RD77 comes complete with a 3 pin plug as standard (this is supplied and must be fitted with a 13amp fuse) which should be plugged straight into a 13amp 3 pin switched socket in the vicinity of your control box.

  • Page 5: Preparing Site For Installation

    Rollerdor RD77 Installation Guide, Edition 2022/01 1. PREPARING SITE FOR INSTALLATION REQUIREMENTS FOR THE OPENING & TAKING MEASUREMENTS Name Address Requirements For The Opening & Taking Measurements Name: Address: Tel: PLAN OF WHERE TO TAKE MEASUREMENTS Plan Of here To Take The Measurements...

  • Page 6: Header Assembly Construction

    2. HEADER ASSEMBLY CONSTRUCTION On unpacking your RD77 kit you will see that the barrel has the motor in 1 end (fig.2.1) and the adjustable bung end the other (fig.2.2). If your header plates have come separate from the casing please drill though the ‘L’ shaped front case and the flange on the header plate at each end, then secure ‘L’...
  • Page 7 Rollerdor RD77 Installation Guide, Edition 2022/01 Remove the screw from the end of the winding stem and keep safe for later, insert the stem into the head of the motor, then rotate so the motor can be secured with the 4 screws onto the header plate through...

  • Page 8: Preparing Guide Runners For Installation

    3. PREPARING GUIDE RUNNERS FOR INSTALLATION We use 2 types of guide runners whichever is supplied with your kit will be marked with the letter ‘F’ to indicate the front, as seen in (fig.3.1 type 1) (fig.3.1 type 2). This marked face will fit against the wall for a standard back fixing or face out of the opening for a between fixing (fig.3.5).
  • Page 9 Rollerdor RD77 Installation Guide, Edition 2022/01 Fig.3.5 Standard Back Fixing In Between Fixing FIXING OPTIONS Below Lintel Fixing: Cut guide runners to measured height less 310 mm. Limited Opening Fixing: Measure from floor to highest point, deduct 310 mm and cut guide runners to size.

  • Page 10: Installing Header Assembly

    4. INSTALLING HEADER ASSEMBLY Place your hop ups / step ladders and one guide runner each side of the opening. With one person each end, lift the header assembly by the header plate up and then guide the locating stem at each end into the hollow section of guide runners.

  • Page 11: Installing Control System

    Rollerdor RD77 Installation Guide, Edition 2022/01 5. INSTALLING CONTROL SYSTEM We supply a varied range of control systems and each one has it's own installation instructions. On the box your control system came in should be the part number of the system and a QR code for you to scan to take you straight to the instructions you require from our website.

  • Page 12: Installing Curtain To Barrel (Curtain Rolled So Base Rail Is Seen)

    6. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO BASE RAIL IS SEEN) Your locking straps will come attached to the barrel in no particular place or direction as this is dictated on installation (fig.6.1). Remove all straps from barrel by removing the screws from the left collars of every pair and keeping safe for later, then slide the left collar across far enough so you have room to remove...
  • Page 13 Rollerdor RD77 Installation Guide, Edition 2022/01 Reattach the straps to the barrel; The plastic covers are provided to add extra protection against marking to the back of the curtain as the roller door will be rolling on itself, sometimes this can cause marking on the back of the slats. You Do Not have to install these but we would advise you do.

  • Page 14: Installing Curtain To Barrel (Curtain Rolled So Top Rail Is Seen)

    7. INSTALLING CURTAIN TO BARREL (CURTAIN ROLLED SO TOP SLAT IS SEEN) Your locking straps will come attached to the barrel in no particular place or direction as this is dictated on installation (fig.7.2). Remove all straps from barrel by removing the screws from the left collars of every pair and keeping safe for later, then slide the left collar across far enough so you have room to remove...
  • Page 15 Rollerdor RD77 Installation Guide, Edition 2022/01 Installing curtain and Reattach the straps to the barrel; Move a pair of hop ups to each end making sure you have another room to easily lift the curtain to meet the barrel, with 1 person each...

  • Page 16: Setting Motor Limits (Standard Motor)

    8. SETTING MOTOR LIMITS (STANDARD MOTOR) Curtain already in guides: Press and hold the up button on receiver box so the curtain starts to roll up around the barrel, keep going until the motor stops or press the stop button if you get to 300mm (roughly 4 slats) from the top, then remove item from opening that was used to sit the curtain on.
  • Page 17 Rollerdor RD77 Installation Guide, Edition 2022/01 Move the plastic wand in to the other limit with the arrow pointing towards you and turn 10 times in the negative direction. Press and hold the down button so the curtain closes, it should stop...

  • Page 18: Setting Motor Limits (Somfy Motor)

    9. SETTING MOTOR LIMITS (SOMFY MOTOR) Your somfy motor comes with a limit cap cover, remove and (fig.9.1 & 9.2). keep the cover safe for later Using a screw driver press both limits all the way in so when you release they will click and hold in place (fig.9.3).
  • Page 19 Rollerdor RD77 Installation Guide, Edition 2022/01 fig.9.5 fig.9.7 fig.9.6...

  • Page 20: Installation Of Back Case

    10. INSTALLATION OF BACK CASE Lift the back case to offer up into place and mark for winding stem and if needed the wire gland (fig.10.1). Take down and place on a flat surface (fig.10.2), then cut out the slots needed (fig.10.3). Clean up any loose or rough edges (fig.10.4).

  • Page 21: 11. Optional Extras

    Rollerdor RD77 Installation Guide, Edition 2022/01 11. OPTIONAL EXTRAS - INSTALLATION RDEORM EXTERNAL OVERRIDE KIT Mark the height you require your external override to go through the wall and drill a 25mm hole through the wall all the way. Place the longer thinner plastic tube into the hole so the end is flush with the front of the brick work (fig.11.1)
  • Page 22 fig.11.7 fig.11.8 fig.11.9 fig.11.10 Take the lock and plate to the outside and place in plastic tube the correct way up (if the lock wont go all the way in so it is flush against the wall you may need to adjust the barrel or cylinder on the universal joint), mark the 4 fixing points before removing and drilling fixings, reinsert the locking plate and fix into position...
  • Page 23 Rollerdor RD77 Installation Guide, Edition 2022/01 Reconnect the universal joint at the wall to the long shaft making sure it is straight (fig.11.13) then take it up to the joint as the motor shaft end, you can change the angle by adjusting the position of the collar inside the header box and securing in place (fig.11.12), once...
  • Page 24 OPTIONAL EXTRAS - INSTALLATION RDEOBP EXTERNAL OVERRIDE KIT You’re RDEOBP external override kit is made Insert universal joint at bottom of shaft into up of 3 parts (fig.12.19). the plastic tube end and mark 2 fixing holes (fig.12.21). Mark the height you require your external override to go through the wall and drill a Mark the length you need to cut the shaft to make 22mm hole through the wall all the way.

  • Page 25: Troubleshooting

    Rollerdor RD77 Installation Guide, Edition 2022/01 12. TROUBLESHOOTING I was setting the limits and it The motor provided is a friction drive and as such will generate heat. was all ok but it just stopped If the curtain is open and closed a lot in succession (as it is on initial...
  • Page 26 When closing it came into Check to make sure the security straps are ok and are not broken or contact with an obstacle and I out of shape. Can the straps bend back on themselves? If this is the didn’t stop in time, now it will case, you will need to contact the office to purchase some more.
  • Page 27 10 & 12 Jarrold Way Bowthorpe Employment Area Norwich Norfolk NR5 9JD +44 (0)1603 743215 sales@rollerdor.net www.rollerdor.net Company Registration Number. 10676267 Registered Office Address: Rollerdor Ltd, Bankside 300 Peachman Way, Broadland Business Park, Norwich, Norfolk, United Kingdom, NR7 0LB Edition 2022/01...

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