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Rollerdor RD77 Installation Manual

Econ roller garage door
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Installation Guide
Rollerdor RD77 Econ Roller Garage Door

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Summary of Contents for Rollerdor RD77

  • Page 1 Installation Guide Rollerdor RD77 Econ Roller Garage Door...
  • Page 2 Finished door...
  • Page 3 Rollerdor RD77 Econ Roller Garage Door CHECKLIST & COMPONENTS EQUIPMENT REQUIRED ROLLERDOR COMPONENT CHECKLIST • 2 x Step ladders or hop ups • Door Curtain. • Spirit level • Barrel Assembly (Barrel, Tube End, Security Springs, Security • Tape measure Collars).

  • Page 4: Important Safety Instructions

    WARNING AND GUIDANCE NOTES INSTRUCTIONS At least TWO people are required to install this product. The RD77 Econ must be installed Prior to installing please remove all rings, and operated in accordance with watches and sharp objects to avoid any the instructions supplied;...
  • Page 5 Rollerdor RD77 Econ Roller Garage Door 1. PREPARING SITE FOR INSTALLATION Check all the measurements of your new garage door against your order confirmation and double check your opening size to make sure everything is correct (fig.1.1) & (fig.1.2). Carefully remove your old garage door and frame if applicable.
  • Page 6 2. HEADER ASSEMBLY CONSTRUCTION On unpacking your door you will see that the (fig.2.1) barrel has the motor in 1 end and the adjustable bung end the other (fig.2.2). If your header plates are separate from the casing please drill though the ‘L’ shaped front case and the flange on the header plate at each end, then secure ‘L’...
  • Page 7 Rollerdor RD77 Econ Roller Garage Door Drill a hole through the flange of the header plate so as to line up with the hole in the (fig.2.10) motor then reinsert the winding stem back into the motor and secure in place with the screw.
  • Page 8 3. PREPARING GUIDE RUNNERS FOR INSTALLATION Both guide runners will be marked with the letter ‘F’ to indicate the front. This has the flat face when looking in the rear box section of the guide runner (fig.3.1). It will fit against the wall for a behind fixing or face out of the garage for a between fixing.
  • Page 9 Rollerdor RD77 Econ Roller Garage Door FIXING OPTIONS Below Lintel Fixing: Cut guide runners to measured height less 310 mm. Limited Opening Fixing: Measure from floor to highest point, deduct 310 mm and cut guide runners to size. Behind Lintel Fixing: Cut guide runners to measured height.
  • Page 10 4. INSTALLING HEADER ASSEMBLY Place your hop ups / step ladders and one guide runner each side of the opening. With one person each end, lift the header assembly by the header plate up and into place, then guide the locating stem at each end into the hollow section of guide runners (this can be made easier by slightly angling the header if there is not...
  • Page 11 Rollerdor RD77 Econ Roller Garage Door Finished door from inside...
  • Page 12 5. INSTALLING RECEIVER BOX (HOLD TO RUN) Carefully remove the cover by sliding it upwards from the enclosure, there is a membrane ribbon from the buttons on the box to the internal pcb board, please remove this from the pcb board by pulling carefully upwards.

  • Page 13: Direction Of Rotation

    Rollerdor RD77 Econ Roller Garage Door 6. PROGRAMMING REMOTE CONTROL HANDSETS (HOLD TO RUN) Slide the black cover down on the remote control handset and you will reveal four buttons (fig 6.1). Press and hold the left button (up triangle), then...
  • Page 14 7. INSTALLING RECEIVER BOX (SAFETY EDGE) Open the lid of the receiver box by unscrewing the four screws (one in each corner) (fig.7.1). Remove the two screws from the bottom of the box (these can be found behind the glands) and the wall (fig.7.2 mounting plate can be removed from the back &...
  • Page 15 Rollerdor RD77 Econ Roller Garage Door Before plugging in, check to make sure that there are no bare cables touching and all wires are securely fixed. There is a four dipswitch block at the bottom middle of the receiver board (usually blue or red).
  • Page 16 8. INSTALLING CURTAIN TO BARREL AND SETTING MOTOR LIMITS (A) SECURITY LOCKING STRAPS TYPE 1 Your straps will come attached to your barrel (fig.8.1). Insert a large flat screwdriver into the green slot (fig.8.2) and turn a quarter turn anti-clockwise (fig.8.5).
  • Page 17 Rollerdor RD77 Econ Roller Garage Door Press the up button on receiver box so the curtain starts to roll up around the barrel and is lifted off of the tool box. Once this has happened, press stop and remove the tool box.
  • Page 18 (B) SECURITY LOCKING STRAPS TYPE 2 Your straps will come attached to your barrel (fig.8.11), undo tape to release strap. Remove one of the screws in each of the pairs of collars and slide the collar across to remove the strap (fig.8.12), then remove the other screw and keep all screws and straps in a safe place (fig.8.13).
  • Page 19 Rollerdor RD77 Econ Roller Garage Door Press the up button on receiver box so the curtain starts to roll up around the barrel and is lifted off of the tool box, once this has happened press stop and remove the tool box.
  • Page 20 9. SETTING UP WIRELESS SAFETY EDGE KIT PROGRAMMING BASE RAIL UNIT (SAFETY EDGE) Once installation is complete and before powering up, slide back down dip switch ‘2’ in the control panel, this can be found on the four dipswitch block at the bottom middle of the receiver board (usually blue or red) (fig.
  • Page 21 Rollerdor RD77 Econ Roller Garage Door PROGRAMMING RUN TIMERS & LIMITS (SAFETY EDGE) The curtain must be all the way down in the closed position before starting. Please be aware! During set up the Press and hold the “PROG” button on the receiver box main motor may reach thermal cut out.
  • Page 22 10. PROGRAMMING OF REMOTE CONTROL HANDSETS (SAFETY EDGE) CHANNEL 1 TOP BUTTON “FULL AUTOMATIC” (1 PUSH OPERATION) Press and hold the “RADIO PROG” button (fig. 10.1). You will hear a beep and the red LED alongside “C1” will illuminated. Then release the “RADIO PROG”...
  • Page 23 Rollerdor RD77 Econ Roller Garage Door CLEARING MEMORY OF REMOTE CONTROL HANDSETS (SAFETY EDGE) Press and hold the “RADIO PROG” button (fig.10.3). You will hear a beep and the red LED alongside “C1” will illuminate. Insert screwdriver between the 2 pin terminals on the board (MR) to bridge between them (fig.10.3).
  • Page 24 11. INSTALLATION OF BACK CASE Lift the back case to offer up into place and mark for winding stem and if needed the wire gland (fig.11.1). Take down and place on a flat surface (fig.11.2), then cut out the slots needed (fig.11.3). Clean up any loose or rough edges (fig.11.4).
  • Page 25 Rollerdor RD77 Econ Roller Garage Door fig.11.4 Completed fig.11.5 fig.11.6...

  • Page 26: Optional Extras

    12. OPTIONAL EXTRAS HARD WIRED ROCKER / KEY SWITCH (HOLD TO RUN) WIRING AS FOLLOWS: Receiver Box Green 6 Block Terminal (fig.12.1): U – Up wire from switch D – Down wire from switch G – Common wire for the supply to the switch Rocker Switch (fig.12.2): 4 –...
  • Page 27 Rollerdor RD77 Econ Roller Garage Door HARD WIRED ROCKER / KEY SWITCH (SAFETY EDGE) WIRING AS FOLLOWS: Receiver Box Green 6 Block Terminal (fig. 12.4): L0 – Up wire from switch L2 – Down wire from switch L1 – Common wire for the supply to the switch L1 –...
  • Page 28 WIRELESS PUSH BUTTON / KEY SWITCH (ONLY AVAILABLE WITH SAFETY EDGE SYSTEM) INSTALLATION Push Button (fig.12.6) Key Switch (fig.12.7) Fit directly to the wall using the 2 fixings making sure Fit directly to the wall using the 2 fixings (the distance it is level and square with the writing at the top.

  • Page 29: Wireless Key Pad

    Rollerdor RD77 Econ Roller Garage Door WIRELESS KEY PAD (ONLY AVAILABLE WITH SAFETY EDGE SYSTEM) INSTALLATION Fit directly to the wall using the 2 fixings making sure it is level and square with the writing at the bottom. PROGRAMMING CODES...
  • Page 30 EXTERNAL MANUAL OVERRIDE Mark the height you require your external Mark the length you need to cut the shaft to override to go through the wall and drill a make fit with stem. 22mm hole through the wall all the way. Cut shaft to size and drill a 5mm hole in the Place the plastic tube into the hole from the shaft so you can reapply clip to attach shaft...
  • Page 31 Rollerdor RD77 Econ Roller Garage Door NOTES...
  • Page 32 Rollerdor Ltd 10 Jarrold Way Bowthorpe Employment Area Norwich Norfolk NR5 9JD +44 (0)1603 743215 colin@rollerdor.net www.rollerdor.net Company Registration Number. 10676267...