Case 580N EP Service Manual
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Case 580N EP Service Manual

Tractor loader backhoe
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580N EP
Tier 4B (final)
Tractor Loader Backhoe
PIN NFC716000 and above
SERVICE MANUAL
Part number 47830957
1
edition English
st
October 2015

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Summary of Contents for Case 580N EP

  • Page 1 580N EP Tier 4B (final) Tractor Loader Backhoe PIN NFC716000 and above SERVICE MANUAL Part number 47830957 edition English October 2015...
  • Page 2 Link Product / Engine Product Market Product Engine 580N EP TWO-WHEEL DRIVE North America F5HFL463D*F005 (2WD) TIER 4B (FINAL) 580N EP FOUR-WHEEL DRIVE North America F5HFL463D*F005 (4WD) TIER 4B (FINAL) 47830957 14/10/2015 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.202] Air cleaners and lines .
  • Page 4 [33.202] Hydraulic service brakes ............33.2 Hydraulic systems...............
  • Page 5 [44.520] Rear wheels ............... . 44.2 Cab climate control ..............
  • Page 6 47830957 14/10/2015 Find manuals at https://best-manuals.com...
  • Page 7 INTRODUCTION 47830957 14/10/2015 Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules .

  • Page 9: Foreword - Important Notice Regarding Equipment Servicing

    In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.

  • Page 10: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 11: Safety Rules

    INTRODUCTION Safety rules Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the backhoe in the transport position with the swing lock pin installed for transport. 3.

  • Page 12: Safety Rules - Ductile Iron

    INTRODUCTION Safety rules - Ductile iron DANGER Altering cast ductile iron can cause it to weaken or break. Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast ductile iron. Failure to comply will result in death or serious injury.

  • Page 13: Safety Rules - Ecology And The Environment

    Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly.

  • Page 14: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or CASE CONSTRUCTION Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original Parts can offer this guarantee.
  • Page 15 W0111A Special tools The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re- searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper- ation.

  • Page 16: Basic Instructions - Fuse And Relay Locations

    INTRODUCTION Basic instructions – Fuse and relay locations The machine is equipped with five fuse box locations. Two locations in the front console, a side console box and two external locations (Glow-plug Control Unit and Telematics System). Front console box 1.
  • Page 17 INTRODUCTION 3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions. RCPH10TLB310AAF Front console ECU fuse and relay 1. Remove the cover from the steering column shroud. RCPH11TLB012BAD Fuse or relay Designation reference ECU B+ relay...
  • Page 18 INTRODUCTION Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. RCPH10TLB437AAF 2. Remove the fuse box covers as needed. RCPH10TLB301AAF RCPH10TLB302AAF 3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions.
  • Page 19 INTRODUCTION Glow-plug Control Unit (GCU) fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. Locate the 60 A fuse box for the GCU on the right hand side of the engine attached to the cab frame. RAPH12TLB0017BA 47830957 14/10/2015...
  • Page 20 INTRODUCTION Telematics system fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. On the right-hand side of the engine locate the wire harness with the in-line 5 A fuse. The location of the fuse will depend on the machine configuration: A.

  • Page 21: Basic Instructions - Fuse, Relay, And Diode Icon Definitions

    INTRODUCTION Basic instructions – Fuse, relay, and diode icon definitions Right-hand side console panel Power Shuttle 47511943_A Fuse icon definitions Function Symbol ECU B+ Instrument cluster key ON Instrument cluster B+ Rear lights 47830957 14/10/2015...
  • Page 22 INTRODUCTION Function Symbol Rear wipers/washers Transmission differential lock Tail lights Pilot controls Cigarette lighter plugs 4WD, Auto Ride Control Dome light Radio B+ Horn Blower motor TRAX B+ Key switch Air seat 2WD, Ride Control 47830957 14/10/2015...
  • Page 23 INTRODUCTION Function Symbol Quick coupler, EH Clam, Radio Key ON SAHR brake Comfort Steer Side lights Customer B+ Customer key ON Starter Telematics NOTE: The Telematics system has an additional external fuse location. See “Fuses and Relays” Basic instruc- tions – Fuse and relay locations (). 47830957 14/10/2015...
  • Page 24 INTRODUCTION Relay icon definitions Symbol Function Power relay #1 Power relay #2 SAHR park brake relay SAHR park brake transmission cutout relay Forward relay A/C relay Comfort Steer relay Reverse relay Neutral relay Starter interlock relay Auto Ride Control relay Rear light relay 47830957 14/10/2015...
  • Page 25 INTRODUCTION Diode icon definitions Function Symbol Quick coupler diode #1 Quick coupler diode #2 Quick coupler diode #3 Quick coupler diode #4 Quick coupler diode #5 Reverse signal diode Forward signal diode Torque control diode 47830957 14/10/2015...
  • Page 26 INTRODUCTION Left-hand side steering column console panel Power Shuttle RCPH11TLB014AAD Fuse icon definitions Symbol Function Head lights Front work lights Turn signal, Hazards Front wiper/washer High beam Beacon Relay icon definitions Symbol Function Comfort steer relay and Power relay #1 Comfort steer relay and Power relay #2 Power relay #3 47830957 14/10/2015...
  • Page 27 INTRODUCTION Function Symbol Power relay #4 Start relay Diode icon definitions Symbol Function Reverse Signal Diode Forward Signal Diode 47830957 14/10/2015...

  • Page 28: Basic Instructions - Diagnostic Service Tool Port

    INTRODUCTION Basic instructions – Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. 1.

  • Page 29: Basic Instructions - Hydraulic Diagnostic Test Ports

    INTRODUCTION Basic instructions – Hydraulic diagnostic test ports If equipped, the machine’s hydraulic system pressure can be easily checked from the hydraulic quick disconnect diagnostic test port(s) located on the right hand side of the machine between the reservoir tank and cab door. Hydraulic test port configurations NOTE: Hydraulic test ports on a mechanical control machine shown in the illustration.

  • Page 30: Basic Instructions - Welding On The Machine

    INTRODUCTION Basic instructions – Welding on the machine The following procedures must be completed before welding. 1. Remove the battery cover and disconnect the batter- ies. RCPH10TLB429AAF 2. Disconnect the alternator terminal wires. RAPH12FRK0163AA 3. Remove the cover from the steering column shroud. RCPH11TLB012BAD 47830957 14/10/2015...
  • Page 31 INTRODUCTION 4. Remove the Engine Control Unit (ECU) guard plate. RCPH11TLB009BAD 5. Disconnect both connectors. RCPH11TLB054BAD 6. Remove the instrument cluster panel. 7. Disconnect all connectors from the back of the panel. RCPH10TLB339AAF 8. Disconnect the controller for backhoe pilot controls, if equipped (one connector).

  • Page 32: Basic Instructions - Heater Coolant Shutoff Valve

    INTRODUCTION Basic instructions – Heater coolant shutoff valve The heater coolant shutoff valve controls the flow of hot coolant to the heater. • In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the heater. •...

  • Page 33: Basic Instructions - Organic Acid Technology (Oat) Coolant

    OOLANT FREEZE tion such as CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. You can easily identify CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT by its yellow color. You should never mix the coolant types. NOTE: Organic Acid Technology (OAT) appears yellow in small quantities. OAT coolant can also appear yellow when against translucent backgrounds.
  • Page 34 INTRODUCTION You may notice the older version of the OAT decal (CNH Industrial part number 47488993) on some applications. Definitions Conventional coolant: A coolant that relies on inorganic inhibitors such as sil- icates, nitrites, and phosphates for corrosion and cavi- tation protection.

  • Page 35: Basic Instructions - Support Strut For Loader Lift Arm

    INTRODUCTION Basic instructions – Support strut for loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
  • Page 36 INTRODUCTION Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder. 2. Shut down the engine. RCPH10TLB227AAF 3. Remove the retaining pin from the support strut. 4.

  • Page 37: Basic Instructions - Hood

    INTRODUCTION Basic instructions – Hood Open the hood: 1. Shut down the engine. 2. Turn the handle counter-clockwise to release the hood latch. RCPH10TLB166AAF 3. Lift the hood and rotate forward. RCPH10TLB356AAF NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1.

  • Page 38: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 39 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 40 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
  • Page 41 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 42 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 43: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics NOTICE: Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pres- sure with adequate fatigue resistance. Too much torque on a hydraulic connection can lead to leakage or failure. NOTICE: There are several different kinds of parallel thread ports, including those using metric threads, inch threads, and British Standard Pipe Parallel (BSPP) threads.
  • Page 44 INTRODUCTION Torques for British Standard Pipe Parallel (BSPP) straight-pipe-thread port connections Ferrous Non-Ferrous BSPP Metric Tube OD Thread S-Series L-Series S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 21 N·m 12.5 N·m G 1/8 A —...
  • Page 45 INTRODUCTION Torques for Metric O-Ring Face Seal (ORFS) ports and stud end connections Ferrous Non-Ferrous Metric Tube OD Thread S-Series L-Series S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 21 N·m 12.5 N·m M10x1 —...
  • Page 46 INTRODUCTION Torques for Inch O-Ring Boss (ORB) non-adjustable port and stud end connections Ferrous Non-Ferrous UN/UNF Inch Tube OD Dash size Thread size S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb —...
  • Page 47 INTRODUCTION Torques for Inch O-Ring Boss (ORB) adjustable stud end and port connections Ferrous Non-Ferrous UN/UNF Inch Tube OD Dash size Thread size S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb —...
  • Page 48 INTRODUCTION Torques for Inch O-Ring Boss (ORB) port plug Ferrous Non-Ferrous UN/UNF Dash size Thread size Internal Hex External Hex 5/16–24 7.5 N·m (5.5 lb ft) 12.5 N·m (9.2 lb ft) 7.5 N·m (5.5 lb ft) 14.5 N·m (10.7 lb ft) 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft) 3/8–24...
  • Page 49 INTRODUCTION Torques for O-Ring Face Seal (ORFS) hose connectors UN/UNF Tube OD High/Medium pressure Low pressure applications (less Dash size Thread size applications (greater than than 50 bar (725 psi) 50 bar (725 psi) Swivel nut torque 6.35 mm 27 N·m (19.9 lb ft) 27 N·m (19.9 lb ft) 9/16–18 (0.25 in) 1/4...
  • Page 50 INTRODUCTION Torques for four-bolt flange connections (Metric class 10.9) Bolt Bolt Torque Bolt Torque Length (SAE Code 61) (SAE Code 61) (SAE Code 62) (SAE Code 62) M8x1.25 M8x1.25 13 mm (0.5 in) 34 N·m (25.1 lb ft) 34 N·m (25.1 lb ft) 19 mm (0.75 in) M10x1.5 74 N·m (54.6 lb ft)
  • Page 51 INTRODUCTION Torques for four-bolt flange connections (Inch grade 8) Bolt Bolt Torque Bolt Torque Length (SAE Code 61) (SAE Code 61) (SAE Code 62) (SAE Code 62) 13 mm (0.5 in) 5/16–18 34 N·m (25.1 lb ft) 5/16–18 34 N·m (25.1 lb ft) 19 mm (0.75 in) 3/8-16 63 N·m (46.5 lb ft)
  • Page 52 INTRODUCTION Tapered thread connection tightening NPTF BSPT Turns From Finger Tight (TFFT) Thread size Thread size 1/8–28 1/8–27 2 to 3 full turns 1/4–19 1/4–18 2 to 3 full turns 3/8–19 3/8–18 2 to 3 full turns 1/2–14 1/2–14 2 to 3 full turns 3/4–14 3/4–14 2 to 3 full turns...
  • Page 53 INTRODUCTION Installation of adjustable O-Ring Bosses (ORB) connectors Adjustable port connectors are commonly found on shaped connectors, which allow for orientation of the connection. Adjustable port connectors utilize a locknut and back-up washer. NOTICE: Teflon coated O-rings do not require lubrication. For connections which are made into aluminum manifolds or with stainless steel connectors, it may be required to apply a lubricant to prevent galling.
  • Page 54 INTRODUCTION Installation of non-adjustable O-Ring Bosses (ORB) connectors Non-adjustable port connectors are commonly found on straight connectors, which do not require the installer to adjust the orientation of the connection. NOTICE: Teflon coated O-rings do not require lubrication. For connections which are made into aluminum manifolds or with stainless steel connectors, it may be required to apply a lubricant to prevent galling.
  • Page 55 INTRODUCTION Installation of tapered thread connectors 1. Remove protective connector caps only immediately prior to assembly. NOTICE: Pre-applied sealants, such as L ® OCTITE 503™ V ® and/or powdered PTFE are the IBRA preferred sealants for tapered thread connectors. Non-preferred sealant types include PTFE tape, paste sealants, and anaerobic liquids.
  • Page 56 INTRODUCTION Installation of flange connectors Flange connections typically have four bolts, although some flange connections may have more or fewer. The flange connector consists of four main components: • A body (flange head) • An O-ring • One “captive” or two “split” flange clamps •...
  • Page 57 INTRODUCTION Installation of O-Ring Face Seal (ORFS) connections 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found.
  • Page 58 INTRODUCTION Installation of Flare-less Bite type and Flared connections 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found.

  • Page 59: Abbreviation Measurements

    INTRODUCTION Abbreviation Measurements Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) acre hectare square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity ampere ampere volt volt microfarad µF microfarad µF Ω...
  • Page 60 INTRODUCTION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour hour minute minute second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter pound foot lb ft...

  • Page 61: Capacities

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