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Summary of Contents for KSB Trialine
- Page 1 In-line Pump;In-line Twin Pump Trialine / Trialine Z Installation/Operating Manual...
- Page 2 Legal information/Copyright Installation/Operating Manual Trialine / Trialine Z Original operating manual KSB Aktiengesellschaft Pegnitz All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without KSB´s express written consent.
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Page 3: Table Of Contents
Dimensions and weights ................14 Installation at Site ................15 Installing the pump set ................. 15 Piping ......................15 Protective equipment ................... 16 Connection to power supply ................ 16 Checking the direction of rotation .............. 17 Trialine / Trialine Z 3 of 36... - Page 4 Trouble-shooting ................28 Related Documents ................30 Typical installation positions ................ 30 General assembly drawing with list of components ........31 EC Declaration of Conformity ............32 Certificate of Decontamination ............33 Index ....................34 Trialine / Trialine Z 4 of 36...
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Page 5: Glossary
The line which is connected to the suction with the fluid handled. nozzle Close-coupled design Motor directly fitted to the pump via a flange or a drive lantern Discharge line The line which is connected to the discharge nozzle Trialine / Trialine Z 5 of 36... -
Page 6: General
The name plate indicates the type series/size and the main operating data. In the event of damage, contact your nearest KSB service centre immediately to maintain the right to claim under warranty. Noise characteristics (⇨ Section 4.6 Page 14) 1.2 Target group... -
Page 7: Safety
▪ Only operate pump sets which are in perfect technical condition. ▪ Do not operate partially assembled pump sets. ▪ Only use the pump set to handle the fluids described in the data sheet or product literature of the pump model. Trialine / Trialine Z 7 of 36... -
Page 8: Personnel Qualification And Training
In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards and laws Trialine / Trialine Z 8 of 36... -
Page 9: Safety Information For The Operator/User
The warranty relating to the operating reliability and safety of the pump set supplied is only valid if the equipment is used in accordance with its intended use. (⇨ Section 2.3 Page 7) Trialine / Trialine Z 9 of 36... -
Page 10: Transport/Temporary Storage/Disposal
If properly stored indoors, the pump set is protected for a maximum of 12 months. For storing a pump (set) which has already been operated, observe the instructions given in this manual. (⇨ Section 6.2.1 Page 21) Trialine / Trialine Z 10 of 36... -
Page 11: Return To Supplier
4. Always complete and enclose a certificate of decontamination when returning the pump (set). (⇨ Section 11 Page 33) It is imperative to indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination 3.4 Disposal... -
Page 12: Description Of The Pump (Set)
▪ Horizontal/vertical installation ▪ Back pull-out design ▪ Rigid connection between pump and motor ▪ Pump and motor on a common shaft ▪ Closed radial impeller Impeller type ▪ Mechanical seal Shaft seal Trialine / Trialine Z 12 of 36... -
Page 13: Configuration And Function
(10). The shaft runs in rolling element bearings (5 and 6), which are supported by a motor housing (4). Sealing The pump is sealed by a standardised mechanical seal. Trialine / Trialine Z 13 of 36... -
Page 14: Noise Characteristics
Spatial average; as per ISO 3744 and EN 12639; valid for pump operation in the Q/Qopt = 0.80 - 1.1 range and for non- cavitating operation. If noise levels are to be warranted, add 3 dB for measuring and constructional tolerance. Trialine / Trialine Z 14 of 36... -
Page 15: Installation At Site
✓ The pipelines have been anchored in close proximity to the pump and connected without transmitting any stresses or strains. 1. Thoroughly clean, flush and blow through all vessels, pipelines and connections (especially for new installations). Trialine / Trialine Z 15 of 36... -
Page 16: Protective Equipment
▷ Observe the technical specifications of the local energy supply companies. 1. Check the available mains voltage against the data on the name plate. 2. Select an appropriate start-up method. NOTE It is recommended to fit a motor protection device. Trialine / Trialine Z 16 of 36... -
Page 17: Checking The Direction Of Rotation
The motor's direction of rotation must match the arrow indicating the direction of rotation on the pump. 3. If the motor runs in the wrong direction of rotation, check the electrical connection of the motor and the control system, if applicable. Trialine / Trialine Z 17 of 36... -
Page 18: Commissioning/Start-Up/Shutdown
For design-inherent reasons a remaining gas volume in the hydraulic system cannot be excluded after the pump has been primed for commissioning/start-up. However, once the motor is started up the pumping effect will immediately fill this volume with the fluid handled. Trialine / Trialine Z 18 of 36... - Page 19 – with the heat source switched off – until the fluid handled has cooled down. ✓ The shut-off element in the suction line is and remains open. 1. Close the shut-off element in the discharge line. Trialine / Trialine Z 19 of 36...
- Page 20 CAUTION Impermissibly high density of the fluid handled Motor overload! ▷ Observe the information on fluid density indicated in the data sheet. ▷ Make sure the power reserve of the motor is sufficient. Trialine / Trialine Z 20 of 36...
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Page 21: Shutdown/Storage/Preservation
▷ As soon as the work is completed, re-install and/or re-activate any safety- relevant and protective devices. NOTE If the pump has been out of service for more than one year, replace all elastomer seals. Trialine / Trialine Z 21 of 36... -
Page 22: Servicing/Maintenance
(set) with a minimum of maintenance expenditure and work. NOTE All maintenance, service and installation work can be carried out by KSB Service. Find your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/ contact". - Page 23 Excessive temperatures caused by friction, impact or frictional sparks Fire hazard! Damage to the pump set! ▷ Regularly check the cover plates, plastic components and other guards of rotating parts for deformation and sufficient distance from rotating parts. Trialine / Trialine Z 23 of 36...
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Page 24: Drainage/Disposal
For dismantling and reassembly observe the exploded view and the general assembly drawing. (⇨ Section 9.2 Page 31) NOTE All maintenance, service and installation work can be carried out by KSB Service. Find your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/ contact". - Page 25 1. Remove shaft sleeve 523 with the rotating part of the mechanical seal (spring- loaded ring) from shaft 210. 2. Unscrew hexagon nuts 920.3 and 920.1 on drive lantern 341. 3. Remove discharge cover 163 from drive lantern 341. Trialine / Trialine Z 25 of 36...
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Page 26: Reassembling The Pump Set
1. Clean the seat ring location in discharge cover 163 and seat ring holder 476. CAUTION Elastomers in contact with oil/grease Shaft seal failure! ▷ Use water as assembly lubricant. ▷ Never use oil or grease as assembly lubricant. Trialine / Trialine Z 26 of 36... - Page 27 2. Fit new gasket 400.1 into the recess of volute casing 102. 3. Push the back pull-out unit into volute casing 102. 4. Fasten hexagon nut 920.2 (for bolted discharge cover) at volute casing 102. Trialine / Trialine Z 27 of 36...
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Page 28: Trouble-Shooting
Motor running on two phases only Replace the defective fuse. Check cable connections. Check the motor winding. Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure. Contact KSB. Trialine / Trialine Z 28 of 36... - Page 29 Fit new motor protection switch. Transport lock has not been removed Remove. from the shaft slot. Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure. Trialine / Trialine Z 29 of 36...
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Page 30: Related Documents
In this case, changeover from the first to the second pump might cause damage. Condensation water holes O = open, X = closed Trialine / Trialine Z 30 of 36... -
Page 31: General Assembly Drawing With List Of Components
9 Related Documents 9.2 General assembly drawing with list of components 412.1 412.2 Fig. 4: General assembly drawing Part No. Description Part No. Description 412.1/.2 O-ring 81-22 Terminal box cover Motor Fan hood Trialine / Trialine Z 31 of 36... -
Page 32: Ec Declaration Of Conformity
– ISO 12100-1/A1, ISO 12100-2/A1, – ISO 14121-1, – EN 809/A1 Pegnitz, 29.12.2009 Jürgen Gröschel Head of Product Development Seal-less Pumps/Building Services Responsible for compiling the technical documentation KSB Aktiengesellschaft Bahnhofplatz 1 91257 Pegnitz (Germany) Trialine / Trialine Z 32 of 36... -
Page 33: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Trialine / Trialine Z 33 of 36... -
Page 34: Index
Intended use 7 Start-up 19 Storage 10, 21 Maintenance 22 Mechanical seal 18 Transport 10 Misuse 8 Trouble-shooting 28 Typical installation positions 30 Noise characteristics 14 Operating limits 7, 20 Other applicable documents 6 Trialine / Trialine Z 34 of 36... - Page 36 KSB Aktiengesellschaft P.O. Box 1361 • 91253 Pegnitz • Bahnhofplatz 1, 91257 Pegnitz (Germany) Tel. +49 9241 71-0 • Fax +49 9241 71-1793 www.ksb.com...
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