New Holland T6.140 Service Manual
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New Holland T6.140 Service Manual

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SERVICE MANUAL
T6.120 / T6.140 / T6.150 / T6.155 /
T6.160 / T6.165 / T6.175 /
T6.140 AutoCommand / T6.150 AutoCommand /
T6.160 AutoCommand
Tier 4A
Tractor
Part number 47665870
English
March 2014
Replaces part number 47461584

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Summary of Contents for New Holland T6.140

  • Page 1 SERVICE MANUAL T6.120 / T6.140 / T6.150 / T6.155 / T6.160 / T6.165 / T6.175 / T6.140 AutoCommand / T6.150 AutoCommand / T6.160 AutoCommand Tier 4A Tractor Part number 47665870 English March 2014 Replaces part number 47461584...
  • Page 2 Link Product / Engine Product Market Product Engine T6.140 AutoCommand North America F4DFE413C*A T6.150 AutoCommand North America F4DFE413B*A T6.160 AutoCommand North America F4DFE413A*A T6.120 North America F4DFE413E*A T6.140 North America F4DFE413C*A T6.150 North America F4DFE413B*A T6.155 North America F4DFE613F*A T6.160...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 4 [21.166] Overdrive ............... . . 21.13 Four-Wheel Drive (4WD) system ..........
  • Page 5 [35.300] Reservoir, cooler, and filters............35.2 [35.104] Fixed displacement pump .
  • Page 6 [55.000] Electrical system ..............55.1 [55.100] Harnesses and connectors.
  • Page 7 Platform, cab, bodywork, and decals ..........90 [90.150] Cab ................. 90.1 [90.100] Engine hood and panels .
  • Page 8 47665870 27/03/2014 Find manuals at https://best-manuals.com...
  • Page 9 INTRODUCTION 47665870 27/03/2014 Find manuals at https://best-manuals.com...
  • Page 10 Contents INTRODUCTION Foreword ..................3 Foreword - How to use and navigate through this manual .
  • Page 11 INTRODUCTION Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL- LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages.
  • Page 12 INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
  • Page 13 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 14 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 15 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 16 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.
  • Page 17 • Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos- phere. Your NEW HOLLAND dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.
  • Page 18 INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
  • Page 19 INTRODUCTION ACCIDENT PREVENTION WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5.
  • Page 20 INTRODUCTION • Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices to secure the machine in these conditions. • Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or locks are secured in position before applying traction.
  • Page 21 INTRODUCTION Machine start-up. • Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction. • Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts. Hydraulic systems and fuel injection systems •...
  • Page 22 INTRODUCTION Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se- quence from item 1 through to the last item of the hardware. The minimum hardware tightening torque on drawings, in specifications etc.
  • Page 23 INTRODUCTION ZEIL06CS0136F0A ZEIL06CS0135F0A 47665870 27/03/2014...
  • Page 24 INTRODUCTION Basic instructions SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.
  • Page 25 Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND Parts" can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 26 INTRODUCTION Conversion factors Length 1 mm 0.0393 in 1 in 25.4 mm 1 km 0.621 miles 1 miles 1.609 km 3.281 ft 1 ft 0.3048 m Area 1 ha 2.471 ac 1 ac 0.404 US fl oz 1 m² 10.76 ft² 1 ft²...
  • Page 27 Although the oil is 90 % biodegradable, it is important to follow safe handling and disposal practices. The NEW HOLLAND AMBRA MULTI BIO oil is available from your authorized dealer. Biodegradable oil should not be used in conjunction with other oils. Use the following procedure to replace standard oil with biodegradable lubricant.
  • Page 28 INTRODUCTION Sulphur in fuel The engine oil and filter change period are shown in the Lubrication and Maintenance in the operators manual. How- ever, locally available fuel may have a high sulphur content, in which case the engine oil and filter change period should be adjusted as follows: Sulphur content Oil change period...
  • Page 29 GREASE Regarding filling quantity - see Capacities (). NOTE: When changing the conventional engine coolant to the NEW HOLLAND AMBRA ACTIFULL OT® EXTENDED LIFE COOLANT or vice versa, follow the “Engine cooling system – Basic instructions” in the operator manual.
  • Page 30 (Class 4 Axle - with brakes) ( 1.06 US gal) 0.5 l (0.13 US gal) FRONT PTO T6. AutoCommand UNIT T6.140 T6.150 T6.160 FUEL TANK 175 l (46.2 US gal) 37 l (9.8 US gal) DEF/ AdBlue® TANK COOLING SYSTEM 21 l (5.5 US gal)
  • Page 31 SERVICE MANUAL Engine T6.120 , T6.140 AutoCommand , T6.140 , T6.150 AutoCommand , T6.150 , T6.155 , T6.160 AutoCommand , T6.160 , T6.165 , T6.175 47665870 27/03/2014...
  • Page 32 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 33 Engine - 10 Engine and crankcase - 001 T6.120 , T6.140 AutoCommand , T6.140 , T6.150 AutoCommand , T6.150 , T6.155 , T6.160 AutoCommand , T6.160 , T6.165 , T6.175 47665870 27/03/2014 10.1 [10.001] / 1...
  • Page 34 Torque ..................3 T6.120 --- NA, T6.140 --- NA, T6.150 --- NA, T6.155 --- NA, T6.160 --- NA, T6.165 --- NA, T6.175 --- NA...
  • Page 35 Engine - Engine and crankcase Engine - Torque T6.120 T6.140 T6.150 T6.155 T6.160 T6.165 T6.175 PART TORQUE Nm (lb ft) Bolts securing connecting rod caps: 1st phase 30 +/- 3 (22.1269 +/- 2.2127) 2nd phase 60 +/- 5 (44.2537 +/- 3.6878)
  • Page 36 Engine - Engine and crankcase PART TORQUE Nm (lb ft) Tightening Bolts No 1-3, 28-30 M10 1.5x125 70 ± 5 (51.6293 ± 3.6878) Tightening Bolts No 15-16 M10 15x190 70 ± 5 (51.6293 ± 3.6878) Bolts securing oil sump 4 cylinder engines (refer to figure 9) ♦ Tightening Bolts No 23 &...
  • Page 37 Engine - Engine and crankcase Torque/Angle 3rd phase +60 ° +/- 5 ° Bolts securing flywheel 85 ± 10 (62.6928 ± 7.3756) 49 ± 5 (36.1405 ± 3.6878) Bolts securing camshaft thrust plate: M8 1.25x25 10.9 Flg 24 ± 4 (17.7015 ± 2.9502) Bolts securing camshaft gear: M8 1.25x20 9.8 Flg 36 ±...
  • Page 38 Engine - Engine and crankcase 43 ± 6 (31.7152 ± 4.4254) 77 ± 12 (56.7923 ± 8.8507) Additional counterweight fastener (refer to figure 11) M10 1.5x80 48 ± 8 (35 ± 6) M10 1.5x100 48 ± 8 (35 ± 6) Alternator fastener M8 1.25x30 9.8 Fig Hex 24 ±...
  • Page 39 Engine - Engine and crankcase 80736 Tightening sequence for 4 cylinder head bolts 80362 Tightening sequence for 6 cylinder engine cover nuts 47665870 27/03/2014 10.1 [10.001] / 7...
  • Page 40 Engine - Engine and crankcase 80737 Tightening sequence for 4 cylinder engine cover nuts 80365 Tightening sequence for 6 cylinder exhaust manifold bolts 47665870 27/03/2014 10.1 [10.001] / 8...
  • Page 41 Engine - Engine and crankcase 80738 Tightening sequence for 4 cylinder exhaust manifold bolts 80363 Tightening sequence for cooler bolts 47665870 27/03/2014 10.1 [10.001] / 9...
  • Page 42 Engine - Engine and crankcase 80367_89 Tightening sequence for engine oil sump bolts (6 cylinder engines) 80739 Tightening sequence for engine oil sump (4 cylinder engines) 47665870 27/03/2014 10.1 [10.001] / 10...
  • Page 43 Engine - Engine and crankcase 80366 Tightening sequence for turbocharger nuts and bolts Sequence: - Pre-tightening4-3-1-2 - Tightening 1-4-2-3 80364 Tightening sequence for additional counterweight bolts (4 cylinder engines only) 80368 47665870 27/03/2014 10.1 [10.001] / 11...
  • Page 44 Engine - Engine and crankcase Tighten torques engine/ transmission, cab front mounting bolt BVE0598A_32 47665870 27/03/2014 10.1 [10.001] / 12...
  • Page 45 Engine - Engine and crankcase Engine - Disconnect T6.155 T6.165 T6.175 Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation: Drain the engine coolant system, for further information refer to Engine cooling system - Drain fluid (10.400) Prior operation:...
  • Page 46 Engine - Engine and crankcase 2. Disconnect and remove the front weights from the weight carrier. BAIL07APH063AVA 3. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 4. Remove the flywheel speed sensor. BAIS06CCM087AVA 5. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 47665870 27/03/2014 10.1 [10.001] / 14...
  • Page 47 Engine - Engine and crankcase 6. Detach the cab heater return pipe. BAIL07APH121AVA 7. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 8. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 9. Disconnect the heater supply hose from the rear of the engine cylinder head.
  • Page 48 Engine - Engine and crankcase 10. Remove the starter motor heat shield. BAIL12APH146AVA 11. Remove the starter motor cover. BAIL10CVT361AVA 12. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 13. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 47665870 27/03/2014 10.1 [10.001] / 16...
  • Page 49 Engine - Engine and crankcase 14. Disconnect the starter motor negative cables. BAIL10CVT364AVA 15. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 16. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 17.
  • Page 50 Engine - Engine and crankcase 18. Remove the front brake retaining bracket (1) and re- move the front brake pipe (2). BAIL12APH148AVA 19. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress.
  • Page 51 Engine - Engine and crankcase 22. Detach the A/C pipes and position it to one side. BAIL12APH151AVA 23. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 24. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 25.
  • Page 52 Engine - Engine and crankcase 26. Cut the cable ties. BAIL12APH154AVA 27. Cut the starter motor wiring harness cable ties. BAIL12APH155AVA 28. Disconnect the engine earth connector. BAIL10CVT433AVA 29. Disconnect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Remove the pipe retaining bracket (3) and remove the pipes.
  • Page 53 Engine - Engine and crankcase Vehicles with SuperSteer™ front axle Remove the four-wheel drive shaft guard retaining bolts. Remove the four-wheel drive shaft guard. NOTE: Repeat the operation on both sides of the vehicle. BAIS06CCM033AVA Remove the four-wheel drive shaft front retaining bolts. NOTE: Support the four-wheel drive shaft.
  • Page 54 Engine - Engine and crankcase 32. Remove the drive shaft flange, where fitted. BSD1917A Vehicles with suspended front axle 33. Remove the front wheel drive shaft guard. BAIL12APH156AVA 34. Remove the circlip (1). Slide the drive shaft sleeve (2). BAIL12APH182AVA 35.
  • Page 55 Engine - Engine and crankcase All vehicles 36. Using the tractor splitting equipment 380040228 In- stall the larger wheeled part of the splitting equipment under the front weight carrier. BAIL12APH159AVA 37. Position the static part of the splitting equipment under the transmission and secure to the transmission.
  • Page 56 Engine - Engine and crankcase 40. Remove the left-hand side engine to transmission se- curing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 41. Remove the centre engine to transmission securing bolt (2). Remove the top left-hand engine to transmis- sion securing bolt (1).
  • Page 57 Engine - Engine and crankcase Engine - Connect T6.155 T6.165 T6.175 WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
  • Page 58 Engine - Engine and crankcase 4. Install the left-hand side engine to transmission secur- ing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 5. Remove the support from the rear of the vehicle. BAIL07APH145AVA 6. Disconnect the two pieces of the wheeled splitting gear 380040228 by removing the alignment bar.
  • Page 59 Engine - Engine and crankcase 7. Remove the smaller wheeled part of the splitting equip- ment from under the engine. Remove the splitting equipment securing bolts from the transmission. Remove the splitting equipment from under the trans- mission. BAIL12APH160AVA 8. Place suitable axle stands under the front axle and sup- port the vehicle.
  • Page 60 Engine - Engine and crankcase 11. Install front wheel drive shaft and drive shaft guard. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 12. Connect the drive shaft bearing carrier. BAIL12APH158AVA 13. Slide the drive shaft sleeve (2) and install the circlip (1).
  • Page 61 Engine - Engine and crankcase Vehicles with SuperSteer™ front axle Install the four-wheel drive shaft rear retaining nuts. Tighten to 65 - 86 Nm ( 48 - 63 lbft). BAIS06CCM035AVA Install the four-wheel drive shaft front retaining nuts. Tighten to 65 - 86 Nm ( 48 - 63 lbft). BAIS06CCM034AVA Install the four-wheel drive shaft guard.
  • Page 62 Engine - Engine and crankcase All vehicles 15. Connect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Install the pipe retaining bracket (3). BAIL07APH379AVA 16. Connect the engine earth connector. BAIL10CVT433AVA 17. Install cable ties to the starter motor wiring harness. BAIL12APH155AVA 18.
  • Page 63 Engine - Engine and crankcase 19. Connect the brake valve supply hose (if fitted). BAIL07APH056AVA 20. Connect the fuel return line (1). Connect the flywheel electrical connector (2). BAIL12APH153AVA 21. Connect the fuel supply line to the pre-filter/water trap. BAIL12APH152AVA 22.
  • Page 64 Engine - Engine and crankcase 23. Attach the A/C pipes BAIL12APH151AVA 24. Connect the charge air cooler intake pipe. BAIL12APH150AVA 25. Connect the high pressure A/C pipe (1). Connect the low pressure switch electrical connector (2). BAIL12APH149AVA 26. Connect the A/C pipe to the A/C compressor. BAIL10CVT368AVA 47665870 27/03/2014 10.1 [10.001] / 32...
  • Page 65 Engine - Engine and crankcase 27. Install the front brake retaining bracket (1) and con- nect the front brake pipe (2). BAIL12APH148AVA 28. Attach the brake reservoir (1) and connect the electri- cal connector (2). BAIL10CVT367AVB 29. Connect the alternator electrical connectors. BAIL10CVT366AVA 30.
  • Page 66 Engine - Engine and crankcase 31. Connect the starter motor negative cables. BAIL10CVT364AVA 32. Connect the positive terminal (1), negative terminal (2) relay and bracket (3). BAIL12APH147AVA 33. Connect the electrical connector. BAIL10CVT363AVA 34. Install the starter motor cover. BAIL10CVT361AVA 47665870 27/03/2014 10.1 [10.001] / 34...
  • Page 67 Engine - Engine and crankcase 35. Install the starter motor heat shield. BAIL12APH146AVA 36. Connect the heater supply hose to the rear of the en- gine cylinder head. BAIL12APH145AVA 37. Connect the oil cooler supply and return pipes (1). Install the oil cooler pipes bracket (2). BAIL12APH144AVA 38.
  • Page 68 Engine - Engine and crankcase 39. Attach the cab heater return pipe. BAIL07APH121AVA 40. Connect the engine harness electrical connectors. BAIL12APH142AVA 41. Install the flywheel speed sensor. BAIS06CCM087AVA 42. Install the radar and connect the radar electrical con- nector (if fitted). BAIL10CVT358AVA 47665870 27/03/2014 10.1 [10.001] / 36...
  • Page 69 Engine - Engine and crankcase WARNING Crushing hazard! The wheels on this vehicle are very heavy. Al- ways use a wheel remover or chain hoists to remove and install the wheels. Use an assis- tant as required. Failure to comply could result in death or seri- ous injury.
  • Page 70 Engine - Engine and crankcase Engine - Remove T6.155 T6.165 T6.175 Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation: Remove the engine hood, for further information refer to Hood - Remove (90.100) Prior operation:...
  • Page 71 Engine - Engine and crankcase 2. Loosen the A/C drive belt tensioner (1) and remove the A/C drive belt (2). BAIL07APH241AVA 3. Disconnect the engine control module electrical con- nectors. BAIL12ABS254AVA 4. Remove the engine control module retaining bracket. BAIL12ABS255AVA 5.
  • Page 72 Engine - Engine and crankcase 6. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 7. Remove the flywheel speed sensor. BAIS06CCM087AVA 8. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 9. Detach the cab heater return pipe. BAIL07APH121AVA 47665870 27/03/2014 10.1 [10.001] / 40...
  • Page 73 Engine - Engine and crankcase 10. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 11. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 12. Disconnect the heater supply hose from the rear of the engine cylinder head.
  • Page 74 Engine - Engine and crankcase 14. Remove the starter motor cover. BAIL10CVT361AVA 15. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 16. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 17. Disconnect the starter motor negative cables. BAIL10CVT364AVA 47665870 27/03/2014 10.1 [10.001] / 42...
  • Page 75 Engine - Engine and crankcase 18. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 19. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 20. Disconnect the brake fluid reservoir electrical connec- tor (1) and detach the brake fluid reservoir (2) and po- sition it to one side.
  • Page 76 Engine - Engine and crankcase 22. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress. BAIL10CVT368AVA 23. Disconnect the high pressure A/C pipe (1). Disconnect the low pressure switch electrical connec- tor (2).
  • Page 77 Engine - Engine and crankcase 26. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 27. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 28. Disconnect the fuel return line (1). Disconnect the flywheel electrical connector (2). BAIL12APH153AVA 29.
  • Page 78 Engine - Engine and crankcase 30. Cut the starter motor wiring harness cable ties. BAIL12APH155AVA 31. Disconnect the engine earth connector. BAIL10CVT433AVA 32. Disconnect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Remove the pipe retaining bracket (3) and remove the pipes.
  • Page 79 Engine - Engine and crankcase 34. Remove the air filter mounting frame left-hand rear mounting bolts and wiring loom clamp. NOTE: Repeat this step for the right-hand side of the vehi- cle. BAIL07APH123AVA 35. Disconnect the vacuum sensor electrical connectors and remove the turbocharger intake tube.
  • Page 80 Engine - Engine and crankcase 38. Cut the cable ties securing the wiring loom to the air cleaner mounting frame. BAIL07APH132AVA 39. Disconnect the grid heater electrical connector. BAIL07APH140AVA 40. Disconnect the water-in-fuel sensor electrical connec- tor. BAIL07APH133AVA 41. Detach the wiring loom from the intake manifold. BAIL07APH134AVA 47665870 27/03/2014 10.1 [10.001] / 48...
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