New Holland 40 Series Repair Manual page 22

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- - - - - - - - - - - PART 1 -
ENGINE
SYSTEMS - - - - - - - - - - -
The
engine
overhaul
procedure initially
de-
5.
Oil pan and gasket.
scribes the assembly process for rebuilding
an engine using all
new
components. Follow-
ing this section are defined headings which
describe detailed repair specifications and
procedures,
where
components are suitable
tor re-use.
Where overhaul of
components is
required
without
engine being removed from the trac-
tor
refer to
the
following
headings
and the
relevant paragraphs in the main overhaul
procedure.
Operations
or
repairs
that
can
be
performed with the engine
still
·
In
the
tractor.
1. Cylinder
head
and
associated
inlet and
exhaust components.
2. Fuel
injection
pump
and related
parts.
3. Water pump, thermostat and
associated
components.
4. Oil pump
relief
valve.
6. Turbocharger.
Operations
or
repairs
that
can
be
performed with the engine separated from
the front axle.
1.
Front
timing cover/timing gear removal.
2.
Oil pan removal tor access to crankshaft
and balancer, bearing shells, piston re-
moval and oil pump suction tubing.
3.
Front
pulley
and
damper assembly.
Operations
or
repairs
that
can
be
performed with the engine
separated from
the transmission
housing
and with
oil
pan
removed.
1. Crankshaft rear oil seal and
carrier re-
moval (with oil pan removed).
2. Oil pump and drive gear removal.
B.
FAULT FINDING
IMPORT ANT: When effecting a repair the
cause of the problem must be
investigated
and corrected to avoid repeat failures.
The following
table
lists problems and their
possible causes with
recommended remedial
action.
PROBLEM
Engine does not-
develop full power
POSSIBLE CAUSES
REMEDY
1. Clogged air cleaner
1
.
Clean or renew element
2. Fuel line obstructed
2. Clean
3. Faulty injectors
3. Clean and reset
4. Incorrect
valve
lash
4. Check and reset
adjustment
5. Burnt, worn or sticking
valves
6. Blown head gasket
7. Incorrect fuel delivery
5. Replace valves with new or
oversize and/or machine
the valve guide bores
6. Check head flatness and fit
new gasket
7.
Check injectors and pump
8. Low
cylinder
compression
8. Renew
piston
rings
or
re-bore/re-sleeve
as
necessary
4
(
(
0

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