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Summary of Contents for Pfaff POWERline 2595 BASIC
- Page 1 2595 2596 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 2 767 267 296-12-19 006/002 Betriebsanleitung engl. 12.10...
- Page 2 As an alternative to the internet download the adjustment manual can also be ordered in book form under part no.296-12-19 007/002. The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Sewing lamp switch (option) ....................16 Pedal ............................ 17 Keyboard on machine head (only on the PFAFF 2595 and 2596 PLUS) ....... 18 Knee switch (option) ......................20 Knee lever (only on the PFAFF 2595 and 2596 BASIC) ............20 Presser foot fi... - Page 4 Index Contents ..................Page Preparation ........................25 Inserting the needle ......................25 Winding the bobbin thread, regulating the winder tension ..........26 Bobbin-changing/threading, and regulating the bobbin thread tension ........ 27 Threading needle thread and regulating its tension on the 2595 ..........28 Threading needle thread and regulating its tension on the 2596 ..........29 Care and maintenance .......................
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Page 5: Safety
Safety Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer’s declarations. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 6: Safety Symbols
It is the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated. ● It is the obligation of the user to ensure that only authorized persons operate and work on the machine. Further information can be obtained from your PFAFF agent. -
Page 7: Operating And Specialist Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area. The operating personnel is required to observe the following points and must: ●... -
Page 8: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands or fi ngers in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or fl... -
Page 9: Proper Use
Proper use Proper use The PFAFF 2595 BASIC and PFAFF 2595 PLUS are single needle, lockstitch, special post-bed, high-speed sewing machines with compound feed and large hook. The PFAFF 2596 BASIC and PFAFF 2596 PLUS are two-needle, lockstitch, special post-bed, high-speed sewing machines with compound feed and large hook. -
Page 10: Specifi Cations
Specifi cations Specifi cations ❋ PFAFF 2595, 2596 BASIC and PFAFF 2595, 2596 PLUS Stitch type: ......................301 (lockstitch) Needle system: ......................134-35 Needle size in 1/100 mm (je nach Nähwerkzeug): ............110 - 200 Max. stitch length ( je nach Nähwerkzeug) : ..............12 mm Max.thread size (synthetic):... -
Page 11: Maximum Speed
9,5 - 12 mm 2000 1800 7 ,5 - 9 mm 9,5 - 12 mm 1800 1600 ◆ The max. speed on the PFAFF 2596 with needle gauge larger than 20 mm is 2000 spm. Speed setting about parametre 607... -
Page 12: Machine Equipment And Options
Specifi cations Machine equipment and options PFAFF 2595 / 2596 ● ● Vetical hook, large ● Thread trimmer (-900/81), < 13 mm rest thread ❍ Thread puller (-909/12), controlled ● Presser foot lift (-910/04), electropneumatic ● ● Manual backtacking with mech. hand switch ●... -
Page 13: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 14: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 15: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 16: Controls
Controls Controls On/off switch ● The power supply to the machine is swit- ched on or off by turning switch 1. Fig. 7 - 01 Sewing lamp switch (option) ● Switch the sewing lamp, which is inte- grated in the machine head, on or off by operating switch 1. -
Page 17: Pedal
Controls Pedal ● With the on/off switch on = Machine stop +1 = Sew - 1 = Raise presserfoot - 2 = Trim thread (on machines with thread trimmer) Fig. 7 - 03... -
Page 18: Keyboard On Machine Head (Only On The Pfaff 2595 And 2596 Plus)
Controls Keyboard on machine head (only on the PFAFF 2595 and 2596 PLUS) Fig. 7 - 04 ● The machine has a keyboard with 8 keys to activate different functions. ● In the keys 2 – 7 there are yellow LEDs. These shine when the respective function has been allocated to key 1. - Page 19 Controls Key 3: Needle position change Under Parameter 695 other functions can be assigned to this key: Set value 0 = Off 1 = needle raised without trimming 2 = needle position change (standard) 3 = single stitch 4 = single stitch in reverse 5 = moving forwards to needle position step by step 6 = programmable tack on / off Key 4:...
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Page 20: Knee Switch (Option)
Fig. 7 - 05 Knee lever (only on the PFAFF 2595 and 2596 BASIC) ● By pressing the knee lever 1 in the direction of the arrow, the presser foot is raised. -
Page 21: Presser Foot Fi Xing Key
● To release the presser foot, raise it briefl y with the pedal. Fig. 7 - 07 Adjusting the stitch length (on the PFAFF 2595 and 2596 BASIC) ● Adjustment wheel 1 is used to pre-select the stitch length. Fig. 7 - 08... -
Page 22: Adjusting The Stitch Length (On The Pfaff 2595 And 2596 Plus)
Controls Adjusting the stitch length (on the PFAFF 2595 and 2596 PLUS) ● Two different stitch lengths can be pre- selected on the thumbs wheels 1 and 2. ● The adjustment can be made by turning the thumb wheels. ●... -
Page 23: Adjusting The Top Feed Stroke (On The Pfaff 2595 And 2596 Basic)
Controls Adjusting the top feed stroke (on the PFAFF 2595 and 2596 BASIC) ● The top feed stroke can be adjusted by turning knob 1. Fig. 7 - 11 Adjusting the top feed stroke (on the PFAFF 2595 and 2596 PLUS) ●... -
Page 24: Switchable Needle Thread Tension (Only On The Pfaff 2595 And 2596 Basic)
Controls Switchable needle thread tension (only on the PFAFF 2595 and 2596 BASIC) ● The needle thread tension can be increa- sed by turning lever 1 to the right. Fig. 7 - 13 Control panel The description can be found in the separate instruction manual for the motor. -
Page 25: Preparation
Switch off the machine! Danger of injury due to unintentional starting of the machine! Only use needles from the system intended for the machine, see Chapter 3 Specifi cations. PFAFF 2596 PFAFF 2595 ● ● Set needle bar at top position and loosen Set needle bar at top position and screw 2. -
Page 26: Winding The Bobbin Thread, Regulating The Winder Tension
Preparation Winding the bobbin thread, regulating the winder tension Fig. 8 -02 ● Draw the thread from the reel stand through guide hole 1 into the bobbin winder tension unit 2 and then behind the thread clamp 3. ● Cut off the thread in thread clamp 3. -
Page 27: Bobbin-Changing/Threading, And Regulating The Bobbin Thread Tension
Preparation Bobbin-changing/threading, and regulating the bobbin thread tension Switch off the machine! Danger of injury due to uninten- tional starting of the machine! ● Set take-up lever at its top position. ● Open the post cap 1, lift latch 2 and take out the bobbin. -
Page 28: Threading Needle Thread And Regulating Its Tension On The 2595
Preparation Threading needle thread and regulating its tension on the 2595 Fig. 8 - 04 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the needle thread as shown in Fig. 8 - 04. ●... -
Page 29: Threading Needle Thread And Regulating Its Tension On The 2596
Preparation Threading needle thread and regulating its tension on the 2596 Fig. 8 - 05 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the needle thread as shown in Fig. 8 - 05. ●... -
Page 30: Care And Maintenance
Care and maintenance Care and maintenance Servicing and maintenance intervals Clean the hook compartment .......Daily, several times if in continuous use Check the oil level (hook oil tank) ........Daily, before starting the machine Check/adjust the air pressure ......... Daily, before starting the machine Clean the fi... -
Page 31: Lubricating
Oil level indicator 2 must not exceed the "MAX" marking. Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. -
Page 32: Checking/Regulating The Air Pressure
Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. ● To do so, pull knob 2 up and turn it accor- dingly. -
Page 33: Wearing Parts
A detailed parts list for the complete machine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no. - Page 34 Wearing parts 91-500 460-05 99-137 520-05 91-500 251-05 -900/.. 11-210 076-15 (2x) 11-225 090-15 91-501 745-05 91-501 570-05 11-108 090-15 (2x) 91-501 571-05...
- Page 35 Note...
- Page 36 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Hotlines: Technical service: +49 - 175/2243-101 Application consultance: +49 - 175/2243-102 Spare-parts hotline:...
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