IQAir CleanZone 3020 Series Installation Manual & Owner's Manual

IQAir CleanZone 3020 Series Installation Manual & Owner's Manual

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All manuals and user guides at all-guides.com
Installation Guide & Owner's Manual
CleanZone® 3020 & 3030 Series
for HVAC Integration
Swiss Made
HB_CZ_0407_208 04 01 00

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Summary of Contents for IQAir CleanZone 3020 Series

  • Page 1 All manuals and user guides at all-guides.com Installation Guide & Owner’s Manual CleanZone® 3020 & 3030 Series for HVAC Integration Swiss Made HB_CZ_0407_208 04 01 00...
  • Page 2: Important Safety Instructions

    • TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSON(S) OBSERVE THE FOLLOWING: Instructions • This manual covers use in residential installations only. Contact IQAir for informa- tion on commercial and other uses. • Installations must be done in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com Table of Contents Important Safety Instructions Modular Housing Concept Tool & Materials Checklist Planning Your Installation Chapter 1 Installation Diagrams Model 3030 Model 3020 Chapter 2 System Components Model 3030 Model 3020 How the System Works Chapter 3 CleanZone Assembly Unpacking the Modules...
  • Page 4: Modular Housing Concept

    All manuals and user guides at all-guides.com Modular Housing The IQAir CleanZone air cleaning system is based on a modular architecture that allows for easy system customization and regular non-palletized shipment. Concept Each CleanZone system is made up of a motor module and at least one filter module.
  • Page 5: Planning Your Installation

    All manuals and user guides at all-guides.com Planning your Installation Principle Installation Single speed 2-3 ton HVAC systems The CleanZone system is designed to go inline to the residential HVAC return duct in When planning the installation of installations up to airflow rates of 1200 cfm. If the airflow is lower than 1000 cfm, the the CleanZone®...
  • Page 6: Chapter 1 Installation Diagrams

    All manuals and user guides at all-guides.com Chapter 1 Return Air Installation Diagrams Fresh Air (Optional) MODEL 3030 CleanZone ® MERV16 Supply Duct Multiple Micro-Particle Speed Filter Module Bypass CleanZone ® HyperHEPA ® Furnace Nano-Particle Filter Module CleanZone ® Return Plenum Motor Module 2–3 ton installation (side view).
  • Page 7: Model 3020

    All manuals and user guides at all-guides.com Installation Diagrams MODEL 3020 Fresh Air (Optional) CleanZone CleanZone Perfect16 ® ® ® HyperHEPA ID-Series ® Return Air Motor Module Nano-Particle Micro-Particle Filter Module Filter Module Multiple Speed Bypass Supply Duct Furnace Return Plenum 2–3 ton installation (bird’s eye view).
  • Page 8: Chapter 2 System Components

    All manuals and user guides at all-guides.com Chapter 2 Eight Torx-30 screws System Components Rectangular Connection Panel MODEL 3030 Micro-Particle Filter End Module (MERV 16) Four 4 mm Hex screws HyperHEPA Middle Module (Nano-Particle Filtration) Eight 4 mm Hex screws Motor End Module Power cord with 3-prong 120 Vac connector plug with ground...
  • Page 9 All manuals and user guides at all-guides.com Dimensions Connection panel for optional Connection panel for air inlet multiple speed bypass attaches to face of system 25.25 (642) 21.25 (540) Connection panel for air outlet attaches to face or long side of system Connection Panels 23.69 (601) 20 (500)
  • Page 10: Model 3020

    All manuals and user guides at all-guides.com SystemComponents MODEL 3020 Perfect 16 Micro-Particle Filter (to be ordered separately) The CleanZone 3020 was designed to allow more installation flexibility in tight spaces. For the CleanZone 3020 to function properly it requires a Perfect 16 filter for pre-filtration.
  • Page 11 All manuals and user guides at all-guides.com Dimensions Connection panel for air inlet attaches to face of system 25.25 (642) 25.25 (642) Connection panel for air outlet attaches to face or long side of system Connection Panels 23.69 (601) 20 (500) Four different connection panels are available: can be cut and adapted...
  • Page 12: How The System Works

    All manuals and user guides at all-guides.com How the CleanZone® System Works MODEL 3030 Polluted air enters through the inlet panel. Four filter panels are arranged in double V shape to eliminate over 95% of all pollution particles 0.3 microns and larger.The large surface area of 170 square feet of micro- particle filtration media...
  • Page 13 All manuals and user guides at all-guides.com How the CleanZone® System Works MODEL 3020 The CleanZone 3020 was designed to allow more installation flexibility in tight spaces. For the CleanZone 3020 to function properly it requires a Perfect 16 filter for pre-filtration. The Perfect 16 can be connected to the CleanZone with as much as 20 feet of duct distance between the...
  • Page 14: Chapter 3 Cleanzone Assembly

    All manuals and user guides at all-guides.com Chapter 3 The CleanZone is shipped in the 3020 and the 3030 kits and contains all the essential items. In addition, there are a number of optional order items. Make sure you have all the necessary CleanZone components before you start the installation: The individual items that CleanZone 3030 items...
  • Page 15: Preparing The Hyperhepa Module

    All manuals and user guides at all-guides.com Preparing the HyperHEPA Module for Assembly 1. Place the HyperHEPA Module so that 2. Cut off the red cable ties that fix the the cross bar with the two levers faces you. cross bar on both sides of the module. 3.
  • Page 16: Connecting The Hyperhepa And Motor Module

    All manuals and user guides at all-guides.com 9. Remove the HyperHEPA filter by 10. Carefully remove the HyperHEPA filter. slightly lifting it and then pulling it out. Attention: It weighs 32 pounds! Set Aside. Connection of the HyperHEPA Module to Motor Module 1.
  • Page 17: Placing The Hyperhepa Filter

    All manuals and user guides at all-guides.com Placing Horizontal Filter Replacement Aid Applies to both CleanZone 3020 and 3030 1. If the air cleaning system will be used in 2. The HyperHEPA filter replacement aid a horizontal end position insert the filter allows the HyperHEPA filter to be easily HyperHEPA replacement aid on the side slid in position.
  • Page 18: Attachment Of The Air Inlet And Outlet Panels

    All manuals and user guides at all-guides.com Attachment of Air Inlet and Outlet Panels Every CleanZone air cleaning system needs to be fitted with an air inlet and an air outlet panel. 1. Place the inlet panel on the face of the 2.
  • Page 19: Chapter 4 Electrical Connections

    All manuals and user guides at all-guides.com Chapter 4 The CleanZone 3020 and 3030 feature an oval electrical connection console, which features the following items (left to right): • Power cord with 3-prong 120 Vac connector. Electrical Connections • EAC IN indicator light •...
  • Page 20: Mounting Of The Control Panel

    All manuals and user guides at all-guides.com Chapter 5 Mounting of the Wall Control Panel Mounting for Wall 1. Place the wall bracket on the wall, level 2. Drill holes, insert plugs and fix the wall out horizontally and mark either the two plate in place with screws.
  • Page 21: Mounting For Through Wall Wiring

    All manuals and user guides at all-guides.com Mounting for Through Wall Wiring 1. Place the wall bracket on the wall, level 2. Drill center hole and feed control cable out horizontally and mark either the two through wall and out center hole. holes which are in a horizontal or vertical line to one another.
  • Page 22: Chapter 6 Control Panel Functions

    All manuals and user guides at all-guides.com Chapter 6 The CleanZone® air cleaning system is operated by the wall-mounted electronic control panel. Control Panel Functions The control panel serves two basic functions. During initial set-up of the system it allows the installer to match the airflow rate of the CleanZone to the airflow of the air handling system and set other system preferences.
  • Page 23: Menu Items

    All manuals and user guides at all-guides.com Menu Items Using the Menu Functions The CleanZone® control panel offers access to a number of menu items. Menu Overview Pressing the Menu key accesses the menu func- tions in the following order: 1.
  • Page 24: Filter Life Monitor

    All manuals and user guides at all-guides.com Filter Life Monitor Filter Life Monitor The CleanZone® system is equipped with an electronic Filter Life Monitor that calculates the remaining life of the system’s filters.Thanks to the Filter Life Monitor, the user does not have to guess when filters need to be replaced or replace them at fixed intervals (which rarely correspond to the actual amount of use).
  • Page 25: New Filter Reset

    All manuals and user guides at all-guides.com New Filter Reset New Filter Reset The New Filter Life Reset function allows the filter life counter to be reset after a new filter has been inserted. As a result, the appropriate filter life LED on the control panel will be reset to green and the hour count in the Filter Life Reset display will be reset to the full life span of the new filter.
  • Page 26: Initial Installer Set-Up Of The Control Panel

    All manuals and user guides at all-guides.com Initial Installer Set-up Initial Set-Up of the Control Panel of the Control Panel The CleanZone® control panel is pre-configured to require no adjustment during the installation and initial set-up unless: • the air handling system delivers less than 1000 cfm •...
  • Page 27: Setting The System Airflow

    All manuals and user guides at all-guides.com Setting the System Setting the System Airflow Airflow The CleanZone® system can be set to deliver different nominal airflow rates to match the requirements of the installation. The system default setting is 1200 cfm. The displayed airflow is pre-programmed and assumes that the pressure drop on the upstream end of the CleanZone®...
  • Page 28: Filter Configuration

    All manuals and user guides at all-guides.com Filter Configuration Filter Configuration The CleanZone® control panel in its default setting tracks the life of two filters.The Micro- Particle Filter (F2) and the the Nano-Particle Filter (F3), which is also referred to as HyperHEPA filter.
  • Page 29 All manuals and user guides at all-guides.com Filter Load Setting The filter load settings are used by the filter life monitor for a more accurate calculation of the remaining filter life.The filter load settings are designed to accommodate the load on a particular filter due to: A.
  • Page 30: Password Menu

    All manuals and user guides at all-guides.com Password Menu Password Menu The password menu, which is only visible in the Installer Mode, allows to change the installer access password from 1 2 3 4 to any alphanumeric four digit password, e.g. STAR, 1TAV, etc.
  • Page 31: Chapter 7 Replacing Filters

    All manuals and user guides at all-guides.com Chapter 7 Filter Life The CleanZone air cleaning system is designed to deliver particulate removal Replacing Filters efficiency which actually improves with use. This is due to the dense structure of both the Micro-Particle filter and the HyperHEPA filters (Nano Particle Filter). However, the airflow through the CleanZone system will gradually decrease, as dust builds up on the micro-particle and nano-particle filters, thus lowering its ability to move and clean as much air as when it was new.
  • Page 32: Replacing The Micro-Particle Filters

    All manuals and user guides at all-guides.com Replacing the Micro-Particle Filter (Micro F2 or F1) Turn off HVAC system before filter replacement. 1. Turn off the HVAC system and unplug 2. Remove the panel. the CleanZone power cable.Take off eight finger screws.
  • Page 33: Replacing The Hyperhepa Filter

    All manuals and user guides at all-guides.com Replacing the HyperHEPA Filter (Nano F3) Turn off HVAC system before filter replacement. Take off one of the filter replacement Remove and unlock the cross bar by • Upright installations side panel by removing the 8 finger sliding in back under the cross members.
  • Page 34: New Filter Reset

    All manuals and user guides at all-guides.com New Filter Reset New Filter Reset The New Filter Life Reset function allows the filter life counter to be reset after a new filter has been inserted. As a result, the appropriate filter life LED on the control panel will be reset to green and the hour count in the Filter Life Reset display will be reset to the full life span of the new filter.

This manual is also suitable for:

Cleanzone 3030 series

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