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Nieco 9025 Owner's Manual

Automatic gas broiler
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OWNERS MANUAL

Do not store or use gasoline or other flammable vapors or liquids in
WARNING: Improper installation, adjustment, alteration, maintenance
can cause property damage, injury, or death. Read the installation,
operating and maintenance instructions thoroughly before installing
Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air
must not be obstructed. Operating personnel must not perform any maintenance or repair functions.
Contact your Nieco Authorized Dealer.
In a prominent location, post instructions to be followed in the event the user smells gas. This informa-
tion shall be obtained by consulting your local gas supplier.
FOOD SERVICE
AUTOMATIC GAS BROILER
MODEL 9025 (CCSI CONTROL)
IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE
FOR FUTURE REFERENCE.
FOR YOUR SAFETY:
the vicinity of this or any other appliance.
or servicing this equipment.
AUTOMATIC
EQUIPMENT

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Summary of Contents for Nieco 9025

  • Page 1: Owners Manual

    In a prominent location, post instructions to be followed in the event the user smells gas. This informa- tion shall be obtained by consulting your local gas supplier. AUTOMATIC FOOD SERVICE EQUIPMENT AUTOMATIC GAS BROILER MODEL 9025 (CCSI CONTROL) FOR FUTURE REFERENCE. FOR YOUR SAFETY: or servicing this equipment.

  • Page 2: Table Of Contents

    G.5 Flex Chamber Side View Components .....47 G.6 Model 9025 Parts List ........48 H.

  • Page 3: General Information

    The 9025 is return-flow, with an automatic product return system, allowing for space savings, while delivering product to the feed end of the broil- er. The 9025 is also equipped with a heated product holding unit which allows for limited product holding.

  • Page 4: Service/Technical Assistance

    WARNING HOT SURFACE WARNING. Indicates information important to the han- dling of equipment and parts. Failure to observe caution could result in personal injury. Nieco Corporation - Model 9025...
  • Page 5 WARNING, HIGH TEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCE- DURES COULD RESULT IN SERIOUS INJURY: Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual. Nieco Corporation - Model 9025...

  • Page 6: Machine Installation

    Nieco Corporation - Model 9025...

  • Page 7: Hood Requirements

    (feed end) of the broiler, as well as in front and back of the broiler. * 12” (305mm) Minimum, preferably 610 mm (24”) or more for service. Location clearances are from walls of broiler height. SCFM 1000 Nieco Corporation - Model 9025...

  • Page 8: Gas Connection

    "lazy" loop for min- imum tension. Note: Gas appliances should be disconnected prior to maximum movement. (Minimal movement is possible to connect hose.) WARNING Correct Gas Line Installation Nieco Corporation - Model 9025 9025 Equipment Side Gas Connection 9025 Manual Gas Valve...

  • Page 9: Restraining Device

    Be sure that all parts are installed in the proper location: Ventilation is turned on Broiler is plugged in Gas line is connected P/N 11961 - 3ft Female Power Cord 30A 250V 3-Pole 4-Wire Grounding - NEMA L15-30P Nieco Corporation - Model 9025...

  • Page 10: Operation

    Gas Pressure Gauge (P/N 2001) Main On/Off Switch (P/N 10503) Ignitor Reset Button (P/N 11025) ON THE MAIN CHAMBER SIDE Upper Red Pilot Button (P/N 2123) Lower Red Pilot Button (P/N 2123) Gas Pressure Gauge (P/N 2001) Nieco Corporation - Model 9025...
  • Page 11 THICK BURGER - Thick burger preset time will be displayed on LCD screen if pushed. CHICKEN - Chicken preset time. SPECIAL 1 - For future use. SPECIAL 2 - For future use. SPECIAL 3 - For future use. Nieco Corporation - Model 9025...

  • Page 12: Step-By-Step Lighting Procedure

    MINUTES AND REPEAT THE IGNITION PROCEDURES. 3. Turn ventilation system on THE VENTILATION SYSTEM MUST BE ON AT ALL TIMES DURING BROILER OPERATION. OPERATING BROILER WITHOUT PROPER VENTILATION IS A SEVERE FIRE HAZARD. Nieco Corporation - Model 9025 WARNING Reset Button...
  • Page 13 C.2 Lighting Procedures (Cont.) MANUAL IGNITION - MAIN CHAMBER Press and hold the LOWER PILOT BUTTON (a). Use match or long-stemmed lighter to light PILOT TUBES (b). Light the pilot closest to the feed end of the broiler. After pilot has lit, hold pilot button for 30 seconds, release and verify that lower burners have lit.

  • Page 14: Shutdown Procedure

    3. Wait for 30 minutes for the broiler to cool. CAUTION CAUTION FOR YOUR SAFETY: In the event of a prolonged power failure, no attempt should be made to operate this appliance. Nieco Corporation - Model 9025...

  • Page 15: Control Operation

    Gas pressure reading on gauge) when under load. If not, follow these procedures to raise the set point of the broiler by 10°F; then recheck. Belt Actual Broiler Temperatures SELECT SELECT SELECT Nieco Corporation - Model 9025 Product Selection Preset Cook Time ENTER ENTER...
  • Page 16 Run screen 3 is diagnostic for service.To exit this screen and return to the normal operating screen press SELECT (a) or ENTER (b). SELECT Actual Temp SELECT SELECT Nieco Corporation - Model 9025 ENTER 100% means gas valve is open all the way Temp ENTER ENTER...
  • Page 17 CHANGING PRESET COOK TIMES The 9025 control allows you to program multiple belt speeds for each individual belt. Follow these steps to change the preset broil times for each product/belt. From the normal operating screen - press and hold for 5 seconds the BELT you wish to change.
  • Page 18 CHANGING FLEX CHAMBER ELEMENT POWER SETTINGS The flex chamber on the 9025 uses electric elements on the top and gas burners on the bottom. The elements are divid- ed into 2 cook zones per belt. These are defined as HEATER 1 (Htr 1) and HEATER 2 (Htr 2). Heater 1 is the front or feed end elements;...

  • Page 19: Setting The Date And Time

    Set the time using the UP & DOWN arrows. When finished making changes, press ENTER (a) to save your changes and return to the normal run screen. SELECT SELECT SELECT SELECT Nieco Corporation - Model 9025 ENTER ENTER ENTER ENTER...

  • Page 20: Assembly/Disassembly And Cleaning

    D. CLEANING AND DISASSEMBLY Turn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning or servicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary for clean- ing or moving the broiler, the restraint must be reconnected after the broiler has been returned to its originally installed position.
  • Page 21 Hold base by loader bar; pull release pin; tilt inside side up a. Wash b. Scrub Insert outer side first; push c. Rinse loader bar to move base until d. Sanitize pin engages Reassemble Nieco Corporation - Model 9025 Feed End Feed End...
  • Page 22 Wash b. Scrub Hang housing on the brackets c. Rinse d. Sanitize Reassemble Clean a. Wash b. Scrub Hang slide on the brackets c. Rinse d. Sanitize CAUTION: HOT SURFACE Reassemble Nieco Corporation - Model 9025 Feed End Feed End...
  • Page 23 If hinged shield - Release rod from hood frame Close hood shield Lock lever Reassemble Clean a. Wash b. Scrub Push in place and secure over c. Rinse channel d. Sanitize Reassemble Nieco Corporation - Model 9025 Feed End Feed End...
  • Page 24 Clean a. Wash b. Degrease Slide pan into slot c. Scrub d. Rinse e. Sanitize Reassemble Clean a. Clean with sanitized water Do not scrub Do not use degreaser Nieco Corporation - Model 9025 Feed End Incorrect Correct Feed End...
  • Page 25 MAIN P/N 11016/FLEX P/N 11015 Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitize Nieco Corporation - Model 9025 Feed End Hook in the slot Reassemble Feed End Replace back under top chains; put notches on pins Make sure part swings freely...
  • Page 26 Wash b. Scrub (on Slide up and under frame; inside only) place pins in brackets c. Rinse d. Sanitize Reassemble Clean a. Wipe clean b. No Scrub Hook over corner supports Reassemble Nieco Corporation - Model 9025 Discharge End Sides...
  • Page 27 Wash b. Degrease Make sure blade is not hooked c. Scrub on upper grease pan or burners d. Rinse and that it swings freely e. Sanitize Reassemble Nieco Corporation - Model 9025 Discharge End Incorrect Discharge End Incorrect...
  • Page 28 Wash b. Scrub Pull and hold spring loaded pin c. Rinse d. Sanitize Slide chain assembly toward front; line up coupling with engagement pin; rotate return chain until fully engaged Reassemble Nieco Corporation - Model 9025 Discharge End Discharge End...
  • Page 29 Sanitize Reassemble Clean Hook grease trough into slot Make sure both are discharging a. Wash into grease bucket b. Degrease c. Scrub d. Rinse e. Sanitize Incorrect Reassemble Nieco Corporation - Model 9025 Discharge End Discharge End Correct...
  • Page 30 Scrub rod; gently push toward feed d. Rinse end until scraper clicks into e. Sanitize place. Lift broil chain if need- If assembled backwards, the scraper will fall out Reassemble Nieco Corporation - Model 9025 Discharge End Discharge End...
  • Page 31 Reassemble Clean Rotate 90°; slide into broiler above slots a. Wash b. Scrub c. Rinse d. Sanitize Rotate back 90° into position Reassemble Nieco Corporation - Model 9025 Discharge End Discharge End...
  • Page 32 EXTREMELY HOT Do not use chemicals on a catalyst Reassemble Clean a. Wash b. Scrub c. Rinse Fit into shroud collar d. Sanitize Check that the panel with the holes is at the top Reassemble Nieco Corporation - Model 9025 CAUTION:...
  • Page 33 Brush with surface Put end with tube facing facing down outside frame; fit hole end into DO NOT USE place and set down WATER Make sure burner is engaged in support Reassemble Nieco Corporation - Model 9025 Flex Side (Narrow Shroud)
  • Page 34 Slide onto upper burners c. Rinse Make sure reverberator is loose Replace when any breakage occurs in screen surface Reassemble Clean Place reflectors over element supports a. Wash b. Scrub c. Rinse Reassemble Nieco Corporation - Model 9025 Correct Incorrect...
  • Page 35 Pilot Burners (4) Clean slot with a utility knife blade; clean orifices with Nieco Brush P/N 11731 Clean Clean 4 upper burner orifices and 6 lower burner orifices Clean Clean all pilot burners and orifices Nieco Corporation - Model 9025 Inside...
  • Page 36 Clean a. Wash Make sure all arrestors are b. Scrub fully inserted c. Rinse Reassemble Clean No cleaning needed Inspect CAUTION: Must be fully cool! Nieco Corporation - Model 9025 Sides If you feel rough spots - Ask for assistance...
  • Page 37 Lift and pull to remove each extractor Clean Using multipurpose tool for cross rod Wipe down frame Clean Insert extractor; lift and secure in a. Degrease position b. Scrub c. Rinse Reassemble Nieco Corporation - Model 9025 Inside Hood Correct Incorrect...
  • Page 38 Use a cloth with rubbing alcohol to clean the temperature probes Main Chamber FEED END Clean a. Degrease b. Scrub c. Rinse (Main and Flex) on a monthly basis. Hood Note position for proper reassembly. Shield hangs on cross rod. Reassemble Flex Chamber FEED END Nieco Corporation - Model 9025...

  • Page 39: Troubleshooting Guide

    __ For an obstruction Verify that return chains have correct side up with drive shaft coupling lined up with engagement pin Check for sag in the return chain (May need to have a link removed) Nieco Corporation - Model 9025...
  • Page 40 If not glowing, call service Check that broiler is properly cleaned and assembled Check ventilation __ Make sure there isn’t excessive exhaust or an air vent blowing on the broiler Nieco Corporation - Model 9025...
  • Page 41 Check condition of catalyst (after broiler is turned off and cooled at end of night) clean if necessary Check condition and placement of grease extractors; clean daily and position properly Check that grease troughs are facing into the grease bucket Nieco Corporation - Model 9025...

  • Page 42: Broil Chain Tension & Link Removal

    Unhook the master link. F. BROIL CHAIN REMOVAL CAUTION To ensure proper broiler operation be sure to reassemble the chain with the knuckle opening facing away from the direction of travel. Nieco Corporation - Model 9025...

  • Page 43: Parts And Locations

    G. PARTS AND LOCATIONS G.1 Main Chamber Removable Parts...

  • Page 44: Flex Chamber Removable Parts

    G.2 Flex Chamber Removable Parts...

  • Page 45: Feed End View Components

    G.3 Feed End View Components Nieco Corporation - Model 9025...

  • Page 46: Main Chamber Side View Components

    G.4 Main Chamber Side View Components Nieco Corporation - Model 9025...

  • Page 47: Flex Chamber Side View Components

    G.5 Flex Chamber Side View Components Nieco Corporation - Model 9025...

  • Page 48: Model 9025 Parts List

    G.6 Model 9025 Parts List Nieco P/N Item 9025G GAS BURNER COMPONENTS 10590 Burner Box Assembly - 21” 12193 Lower Tube Burner 10036 Shield 28” Tube Burner 10151 Reverberator Perforated - 21” 9025G IGNITION & GAS SYSTEM 2067 Orifice, Upper Burner #51...

  • Page 49: Wiring Diagram

    H. WIRING DIAGRAM...

  • Page 50: Specifications

    Quality Flexibility UTOMATIC ODEL AIA 11400 Model 9025 The Nieco Model 9025 is the state of the art broiling system designed for maximum versatility. The 9025 features an automatic loader, computerized control, simplified ignition, dual broil chambers, automatic product return chain and heated holding section.
  • Page 51 UTOMATIC ROILER 9025 ODEL INCH IMENSIONS Length 40.00 Height 67.43* Width 49.25 * If your broiler is equipped with a catalyst add 1.5” to the overall height. A 2” stand extension is available for improved freezer clearance. NERGY Gas connection: 1” N.P.T.

  • Page 52: Warranty Information

    The Nieco Corporation reserves the right to change specifications and product design in accordance with the general terms and conditions outlined in the BURGER KING®/Vendor agreement. .Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. IMPORTANT Nieco Corporation - Model 9025...
  • Page 53 Nieco Corporation • 7950 Cameron Drive • Windsor, CA 95492 • (707) 284-7100 Office • (707) 284-7430 Fax Reorder # 9999-25 3/02 www.nieco.com • e-mail: nieco@nieco.com Printed in the USA © 2002 Nieco Corporation...

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