Related Manuals for TBB power Energier Apollo Series
Summary of Contents for TBB power Energier Apollo Series
- Page 1 Energier Apollo User Manual Energier Apollo series ALL-IN-ONE for Solar Hybrid-system Version A1.5 Date: March. 2018 TBB Power Co.，Ltd...
- Page 2 TURNED OFF BEFORE SERVICING MADE IN CHINA Disclaimer Unless specially agreed in writing, TBB Power Co., Ltd Take no warranty as to the accuracy, sufficiency of suitability of any technical or other information provided in this manual or other documentation.
- Page 3 8> Inverter will have high voltage inside. Only authorized electrician can open the case. 9> The inverter WAS NOT designed to use in any life retaining equipment. TBB Power Co.，Ltd...
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Page 4: Table Of Contents
2.15 RCH remote module (optional device) ..................10 2.16 Digital Shunt (optional device) ....................10 2.17 Cyber (optional device) –System monitor................. 11 2.18 Software configuration ........................ 11 2.19 Naming rule ..........................11 3.Structure ..............................13 3.1 Product drawing ..........................13 TBB Power Co.，Ltd... - Page 5 6.1 General advice ..........................25 6.2 Fix the equipment .......................... 25 6.3 Connecting the cable ........................27 6.4 Install the temperature sensor ...................... 32 6.5 Install the voltage sensor ....................... 33 6.6 Install the RCH - remote controller ....................33 TBB Power Co.，Ltd...
- Page 6 9.3.3 No charging delivered when you switch on grid input power ........53 9.3.4 No charging delivered when you switch on PV input power ........53 9.3.5 Normal mode and Power save mode keep changing over ..........54 TBB Power Co.，Ltd...
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Page 7: General Safety Instruction
1.3.2 The battery may generate flammable gas during charging. NEVER smoke or allow a spark or flame in vicinity of a battery。 1.3.3 Do not put the metal tool on the battery, spark and short circuit might lead to explosion. TBB Power Co.，Ltd... - Page 8 Energier Apollo User Manual 1.3.4 REMOVE all personal metal items such as rings, bracelets, necklaces, and watches while working with batteries. Batteries can cause short-circuit current high enough to make metal melt, and could cause severe burns. TBB Power Co.，Ltd...
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Page 9: Description Of Main Function
TS - battery temperature sensor RCH (Remote module, optional) Digital Shunt (optional) Cyber (optional) IP40 MESH - CHA (optional) PV EXTENSION - S (optional) PV EXTENSION - H (optional) Cyber Energier Apollo Remote Control Panel TBB Power Co.，Ltd... -
Page 10: General Description
Energier Apollo is a powerful unit integrated multiple functions, including a high performance true sine wave inverter, a powerful battery charger, a solar charge controller, a high speed automatic transfer switch and function of load management, make it very convenient to compose different solar hybrid system. ++ Working principle TBB Power Co.，Ltd... -
Page 11: Inverter
The built-in smart battery charger automatically starts up when qualified AC power is presented either from grid or generator, charging the battery connected. ++ Powerful Charger The built-in charger of Energier Apollo was designed with high power, which can quickly charge a battery within 6-8hrs. TBB Power Co.，Ltd... - Page 12 The charging current was set at threshold rate of 15% of battery capacity (I = 0.15C) being set. ++ Lithium battery charging Energier Apollo can be configured to charge Lithium battery and charging parameter can be TBB Power Co.，Ltd...
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Page 13: Solar Charge Controller
The voltage required for a proper charging of different battery varies. Energier Apollo could offer premium charging for above commonly encountered battery categories, of which you can set through the DIP switch at central panel. Through Rapconfig software, you could configure the appropriate charging voltage for the battery installed. TBB Power Co.，Ltd... -
Page 14: Manual Equalization
Under SOLAR Mode, you can use Energier Apollo to compose a solar hybrid system, of which solar energy will be used as primary. There are two solar hybrid systems for user to choose by dip switch For details, please refer to chapter 4.3. TBB Power Co.，Ltd... -
Page 15: Power Save Mode (Ps Mode)
The Energier Apollo will shut down and need manually start. ++ Battery over temp protection During charging, Energier Apollo will keep monitoring battery temperature and will reduce charging rate or even shut down upon too high temperature detected. This will help to prevent TBB Power Co.，Ltd... -
Page 16: Rs485 Communication
Digital shunt features microprocessor controlled combined with high resolution measuring system for battery voltage and charge/discharge current. With built in software, it can calculated consumed AH/KWH and remaining AH/KWH, and display battery voltage and battery current as well. TBB Power Co.，Ltd... -
Page 17: Cyber (Optional Device) -System Monitor
Energier Apollo was fully programmable through PC with RapConfig software, of which you could obtain from us System AC source Battery and Charging Inverter Automatic Generator Start Auxiliary output 2.19 Naming rule Rated DC voltage Rated charge current Rated output power Series name TBB Power Co.，Ltd... - Page 18 2000VA/1700W Rated charge current Rated DC voltage CH1350L: Energier Apollo series: Rated DC voltage 12V; Rated output power: 1300VA/1200W; Rated charge current:50A . CH2040M: Energier Apollo series: Rated DC voltage 24V; Rated output power: 2000VA/1700W; Rated charge current:40A . TBB Power Co.，Ltd...
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Page 19: Structure
Energier Apollo User Manual 3.Structure 3.1 Product drawing 3.1.1 Energier Apollo CH1035L, CH1350L, CH1630M, CH2040M 3.1.2 RCH remote 3.1.3 Cyber and Digital Shunt Cyber Digital Shunt TBB Power Co.，Ltd... -
Page 20: Product Size
Energier Apollo User Manual 3.2 Product size 3.2.1 Energier Apollo CH1035L, CH1350L, CH1630M, CH2040M 469.6 232.5 466.6 3.2.2 RCH remote 2-φ4.5 2-φ9.2 4-M3 138.08 2-φ4.5 2-φ9.2 4-M3 138.08 TBB Power Co.，Ltd... -
Page 21: Cyber
Energier Apollo User Manual 3.2.3 Cyber 3.2.4 Digital Shunt 31.4 TBB Power Co.，Ltd... -
Page 22: Pre-Installation Configuration
PV- cable connector – MC4 connector Battery- cable through hole Grounding terminal Battery+ cable through hole Gland for AC output1 Gland for AC output2 (Load on grid only) Gland for AC input Gland for remote control cable TBB Power Co.，Ltd... - Page 23 Energier Apollo User Manual Central Panel RS485 Interface DC Fuses BTS Interface Battery- terminal Battery AH setting clock switch Battery+ terminal DIP Switches AC Input terminals Remote Interface AC Output2 terminals TBB Power Co.，Ltd...
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Page 24: Battery Capacity
Please refer to following fig of setting. The charging current was set at following terms: I=0.15C (15% of the battery capacity you choose) Max Charger Capacity of the model you choose. Position Battery Capacity ≤50AH 100AH 200AH 300AH 400AH TBB Power Co.，Ltd... - Page 25 Since the max charging current of this model is 40A, you will get 40A. Not 0.15C, 60A. The default setting was position 0 (≤50AH) Please refer to following chart for all setting of DIP Switch: Work Solar Grid Switch Battery Type P.S. Mode Mode Charger TBB Power Co.，Ltd...
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Page 26: Work Mode
Battery will be discharged to power the load upon sunset. System will bring AC source in (either grid or generator) to power the load upon battery reached the preset Depth of Discharge level. TBB Power Co.，Ltd... -
Page 27: Low Voltage Disconnect (Lvd)
Through switch Dip Switch 6 with a cycle from OFF to ON to OFF, you could choose Equalization program for your flooded battery, of which the charger will, after a normal charging cycle (bulk- absorption), raise the voltage to EQ level with a timer of 30mins after voltage reaching the EQ voltage TBB Power Co.，Ltd... -
Page 28: Power Save Mode (Ps Mode)
Using DIP Switch 7, you could set the system in power save mode. Please refer to chapter 2.11 for explanation. 4.8 Grid charger Through DIP Switch 8, you could control the built-in Grid charger Grid charger control (Built-in Grid charger) Enable Disable ++ Charger Enable TBB Power Co.，Ltd... -
Page 29: Ac Input Current Setting
4.9 AC input current setting Through RCH supplied or through Rapconfig software, you could set the AC input current. This configuration can be done only after Energier Apollo was switched on. Please refer to chapter 7.2 for detail instruction. TBB Power Co.，Ltd... -
Page 30: Pre-Installation
10m, please increase the cross section of cable to reduce the loss. AC wiring System capacity DC wiring PV wiring 110VAC 230VAC CH1035L 2.5mm² 2.5mm² 16mm² 4mm² x2 CH1350L 4mm² 2.5mm² 25mm² 4mm² x2 CH1630M 4mm² 2.5mm² 25mm² 4mm² x2 CH2040M 4mm² 2.5mm² 25mm² 4mm² x2 TBB Power Co.，Ltd... -
Page 31: Installation And Connection
6.2 Fix the equipment Energier Apollo could be installed either vertically on wall or horizontally on floor. Please follow the below steps for the wall mounting. Step 1: Choose a flat wall, fix the brace supplied with 4*M6 screw. TBB Power Co.，Ltd... - Page 32 Energier Apollo User Manual Step 2: Hang on Energier Apollo. Step 3: Fix the unit on the wall with 4*M6 screw. TBB Power Co.，Ltd...
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Page 33: Connecting The Cable
Energier Apollo User Manual 6.3 Connecting the cable Please make sure Energier Apollo is turned off before connection. Otherwise, high voltage could be present. Loose the screw and remove the top panel. Definition of Wiring Area TBB Power Co.，Ltd... - Page 34 Please double confirm the polarity of PV input. Please ensure the max current at each groups MC4 connectors does not exceed 25A. Recommended photovoltaic panel Recommended PV Max PV open circuit Max PV short circuit Model (Vmpp) voltage (Voc) current(Isc) CH1035L 16-19VDC 25VDC TBB Power Co.，Ltd...
- Page 35 PV extension cable H was designed for connection of two PV panel into one MC4 terminal of Energier Apollo. Please follow the below picture for the connection for 4pcs of PV panel into Energier Apollo. TBB Power Co.，Ltd...
- Page 36 There are two groups of AC output on Energier Apollo. AC output 1 : load connected on this terminal will be powered by grid and inverter AC output 2: load connected on this terminal will be powered only upon grid available TBB Power Co.，Ltd...
- Page 37 The neutral output of Energier Apollo is automatically connected to earth upon no external sources is available. Once external AC sources present, the ground relay will open. TBB Power Co.，Ltd...
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Page 38: Install The Temperature Sensor
Pull through the TS cable through gland and connect it on socket marked “BTS”Interface. Please glue the temperature sensor, which was plugged into BTS socket at central panel, on the SIDE of battery and secure the attachment. TBB Power Co.，Ltd... -
Page 39: Install The Voltage Sensor
The RCH was dash mounting design. Please cut the hole (refer to 3.2.2) and screw the remote controller securely through four screws at corners and connected the cables. Connect the RCH to the “Remote” interface of Energier Apollo with the cable, please refer to following figure. TBB Power Co.，Ltd... -
Page 40: Install The Cyber
Connect the Cyber to the “RS485 ”interface of Energier Apollo with the cable, please refer to following figure. Cyber 6.8 Install the Digital Shunt Digital Shunt could be installed either vertically on wall or horizontally on floor, please refer to following figure for the wall mounting. 111,00 Φ3.50 Wall Openings TBB Power Co.，Ltd... -
Page 41: Install The System
Adding this net will deteriorate the heat radiating environment thus causing the rated power of inverter with de-rated about 5%. Please consult with manufacturer for accurate data. ATTENTION: The dust-proof net should be regularly cleaned to avoid the impact on the the ventilation due to the dust. TBB Power Co.，Ltd... - Page 42 Energier Apollo User Manual TBB Power Co.，Ltd...
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Page 43: Operation
When the unit is switched “Solar Mode”, you could compose a solar hybrid system either under Solar Hybrid mode or Solar Energy Storage mode. Energy from sun will be used as primary. Please ref to chapter 4.3 for detail explanation. TBB Power Co.，Ltd... -
Page 44: Switch On The Inverter
The AC in LED and Charger LED on remote will illuminate . The Load LEDs on remote will reflect the present charging power. The Battery SOC LEDs on remote will reflect the charging status. TBB Power Co.，Ltd... -
Page 45: Switch Off Grid Charger
The charging LED on front panel will flash. The Bulk(Battery SOC 25%) LED and ABS(Battery SOC 50%) LED on remote will illuminate. Along with more energy being charged into battery, the 75% LED will illuminate reflecting the progress. TBB Power Co.，Ltd... -
Page 46: Switch On Solar Charge Controller
The Solar LED on remote will illuminate . The Load % LEDs on remote will reflect the load level connected. The Battery SOC LEDs on remote will reflect the battery condition, which are 25%-50%-75%- 100% respectively from bottom. TBB Power Co.，Ltd... -
Page 47: Switch Off Solar Charge Controller
Upon your PV input meet the minimum quality, the Energier Apollo will perform charging. Solar LED will illuminate on front panel. ++ Battery Charging – absorption The Solar LED on front panel and remote will flash. TBB Power Co.，Ltd... -
Page 48: Power Saving Mode
It is strongly recommended to read this section carefully before you set the de- sulphation charging and DO NOT leave battery unattended while performing de- sulphation. Always check if your battery supplier recommended de-sulphation charging. Only start when it is suitable. TBB Power Co.，Ltd... - Page 49 After 30mins, Energier Apollo will quit and come into floating upon it works on Power Backup Mode. Or Energier Apollo will quit and stop charging and enter into inverter mode upon it works on Solar Mode. TBB Power Co.，Ltd...
- Page 50 As a guide, a heavily used battery may require equalization once a month while a battery in light duty service, only needs equalizing once every 2 to 4 months. TBB Power Co.，Ltd...
- Page 51 Energier Apollo User Manual Battery type: ONLY perform equalization to flooded and OPZS batteries. Do not equalize GEL/OPzV, AGM or LFP batteries. TBB Power Co.，Ltd...
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Page 52: Specification
50/60Hz ± 0.1% Cos φ 0.9-1 >125% Overload Capability 【3】 >150% Surge 300% Efficiency (MAX) 90.5% Weak Grid 168VAC-276VAC/84VAC-138VAC Bypass range Standard 184VAC-264VAC/92VAC-132VAC THD 【4】 <3% Zero load power Zero load power 2.5W 2.5W (power save mode) TBB Power Co.，Ltd... - Page 53 Recommended PV (Vmpp) 16-19VDC 32-37VDC Current max Automatic, -4mV / ℃ / cell Temperature compensation Charging algorithm TBB PremiumⅡ PV Fuse 40A x 2 PV input terminal MC4 x 2 Other Data Typical transfer time Weak Grid 8 ms TBB Power Co.，Ltd...
- Page 54 Forced fan Protection IP20 / IP40 with optional dust-proof net Standard Safety EN62109-1 , EN62109-2 EN61000-3-2,EN61000-3-3,EN61000-6-1,EN61000-6-3 【1】None linear load, crest factor 3:1 【2】Output voltage: 220VAC/60Hz for Philippines 【3】Base on Cont. power @25℃ 【4】linear load, crest factor 1.4:1 TBB Power Co.，Ltd...
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Page 55: Trouble Shooting
× × × × × × × × flash limited × × √ × × × × × × × overvoltage beep continuously Fan block × × × × × × × × × √ TBB Power Co.，Ltd... -
Page 56: Led Indicator On Remote
× × √ flash Alarm Mode Inverter overtemp × × × √ flash Bypass overload × √ × × flash Bypass overtemp × √ × × flash Over charging × √ flash × flash SOC 100% flash TBB Power Co.，Ltd... -
Page 57: Battery Soc Bar
25%-50%-75%-100% load percentage of inverter 9.3 Common failure analysis Following please find frequent common failure which no maintenance on Energier Apollo was needed. 9.3.1 No output first power on Phenomenon 1：No output at inverter mode, No alarm. Reason ：Battery low voltage. TBB Power Co.，Ltd... -
Page 58: No Output During Operation
Phenomenon 4：No output, fault and overload lights illuminate. Reason ：Overload shutdown. Solution ：Reducing load and switch on again. Phenomenon 5：No output,fault and overtemp lights illuminate. Reason ：Over temperature shutdown. Solution ：Check if there is good ventilation on installation site; check if fan was blocked. TBB Power Co.，Ltd... -
Page 59: No Charging Delivered When You Switch On Grid Input Power
Reason 1：PV input wire loose connection. Solution : Secure the connection. Reason 2：Wrong connection of positive and negative of PV input. Solution : Correct the connection. Reason 3：High PV voltage. Solution : Check PV voltage. Reason 4 ：Over temperature protection. TBB Power Co.，Ltd... -
Page 60: Normal Mode And Power Save Mode Keep Changing Over
Solution ：Check if there is good ventilation on installation site; check if fan was blocked. 9.3.5 Normal mode and Power save mode keep changing over Reason 1：Energier Apollo work in power save mode but the load was fluctuating . Solution : Change power save mode to normal mode. TBB Power Co.，Ltd... - Page 61 Energier Apollo User Manual TBB Power GmbH TBB Power Co., Ltd. Web: www.tbbpower.de Web: www.tbbpower.com Tel: +49-211-6413 7948 Tel: +86-592-5212299 Fax: +49-211-6415 0003 Fax: +86-592-5796070 Email: service@tbbpower.com Email: info (at) tbbpower.de TBB Power Co.，Ltd...
- Page 62 Energier Apollo User Manual TBB Power Co.，Ltd...