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R.V.R. Elettronica TX20000U-KLC User's & Technical Manual

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TX20000U-KLC
User & Technical Manual
Rev.2.0

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Summary of Contents for R.V.R. Elettronica TX20000U-KLC

  • Page 1 TX20000U-KLC User & Technical Manual Rev.2.0...
  • Page 2 EC Declaration of conformity R.V.R. Elettronica S.p.A. declares that this transmitter is in conformity to the essential requi- rements and to other relevant regulations settled by the 1999/5/CE directive. Validity of the EC declaration of conformity. WARNING: the conformity of this product is not valid if the product is used in conditions not authorized by R.V.R.
  • Page 3 Waste Electrical or Electronic Equipment (WEEE) This symbol indicates that you should not discard waste electrical or electro- nic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. CAUTION Do discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

  • Page 4: Table Of Contents

    TX20000U-KLC ELETTRONICA Index Introduction..................Warranty....................First Aid....................Treatment of electrical shocks............. 3.1.1 If the victim is not responsive.............. 3.1.2 If victim is responsive................Treatment of electrical Burns.............. 3.2.1 Extensive burned and broken skin............3.2.2 Less severe burns................General Description................Composition..................
  • Page 5 TX20000U-KLC ELETTRONICA Frontal panel..................Rear panel..................Software....................7.4.1 Operating Menù (Fnc)................ 7.4.2 Power Menu (Pwr)................7.4.3 Power Amplifier Menu (P.A.)............... 7.4.4 Warning threshold setting menu (Set)..........7.4.5 Alarm Menu (Alm)................7.4.6 Miscellaneous Menu (Mix)..............7.4.7 Version Menu (Vrs)................Connector Description................
  • Page 6 TX20000U-KLC ELETTRONICA 10.3 230/400 V wiring diagram..............10.4 Low tension and signal wiring diagram..........10.5 Relay interface board (CSRLYCPROTVJ).......... 10.6 Input terminals................... 10.7 Parallel interface (CSINTREMPJ5K)..........10.7.1 Description..................10.8 Plate connectors................. 10.9 Hybrid coupler 1 e 2 (COUP3DB5KT)..........10.10 Hybrid coupler 3 (COUP3DB20KM)............

  • Page 7: Introduction

    ELETTRONICA 1. Introduction This manual describes the TX20000U-KLC, a solid-state RF amplifier designed for frequency modulation sound broadcasting, manufactured by R.V.R. Elettronica S.p.A..A control system for the exciters is built into the machine so that in order to have a system with redundant exci- ters, all that needs to be done is to include two exciters in the transmitter such as, for exam- ple, the PTX30LCD exciters made by R.V.R.

  • Page 8: Warranty

    Very often installing errors are discovered by dealers. If your dealer cannot help you, contact R.V.R. Elettronica and explain the problem. If it is decided to return the unit to the factory, R.V.R. Elettronica will mail you a regular authori- zation with all the necessary instructions to send back the goods.
  • Page 9 ELETTRONICA Replacement and warranty parts may be ordered from the following address. Be sure to inclu- de the equipment model and serial number as well as part description and part number. R.V.R. Elettronica SpA Via del Fonditore, 2/2c 40138 BOLOGNA ITALY Tel.

  • Page 10: First Aid

    TX20000U-KLC ELETTRONICA 3. First Aid The personnel employed in the installation, use and maintenance of the device, shall be familiar with theory and practice of first aid.. Treatment of electrical shocks 3.1.1 If the victim is not responsive Follow the A-B-C’s of basic life support •...

  • Page 11: If Victim Is Responsive

    TX20000U-KLC ELETTRONICA 3.1.2 If victim is responsive • Keep them warm • Keep them as quiet as possible • Loosen their clothing (a reclining position is recommended) • Call for medical help as soon as possible Treatment of electrical Burns 3.2.1 Extensive burned and broken skin...

  • Page 12: General Description

    This chap- ter briefly describes the machine’s main features. Composition The TX20000U-KLC transmitter is made up of modules inserted in a 19” rack. The main appa- ratuses are: • 4 RF amplifier modules at 5 kW nominal •...
  • Page 13 TX20000U-KLC ELETTRONICA EXTERNAL UNIT User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 14 TX20000U-KLC ELETTRONICA User & Technical Manual Rev. 2.0 14/05/2015...

  • Page 15: Technical Specifications

    TX20000U-KLC ELETTRONICA Technical specifications Frequency range 87.5 - 108.0 MHz Nominal RF power 20000 - 21000 W Power supply voltage 220/380V Threephase, 3F+N RF power output connector size 3-1/8” with EIA flange Exciting power Max. 30 W Consumption 28.5 Kw Power factor 0.98...

  • Page 16: Common Control Unit (Ccu)

    TX20000U-KLC ELETTRONICA 5. Common control unit (CCU) The operator controls and checks the status of the TX20000U-KLC by means of the common contro unit (CCU). Three control groups are present on this unit: • LCD and scroll buttons User & Technical Manual...

  • Page 17: Lcd Display

    TX20000U-KLC ELETTRONICA • Buttons, selector switches and LEDs • Phase ADJ LCD Display The operator uses the control software of the transmitter by means of a series of menus that are displayed on the LCD. Four specific keys are provided for scrolling through the...

  • Page 18: Overall Status Menù

    TX20000U-KLC ELETTRONICA Figure 5-1 5.1.1 Overall Status Menù This menu includes only indications, therefore the user cannot insert any input in its different lines.(Figure 5-2). Menù Line Description Timer (when Indication of the start and stop times of the automatic power enabled) reduction feature - see “Settings”...

  • Page 19: Select Menù

    Setting of the parameters (i.e. Power levels) Exciters Parameters of the exciters (i.e. output power, on air exciter) Info Information concerning the configuration of the TX20000U-KLC Release Information concerning the hardware and software versions of the modules composing the unit...

  • Page 20: Cooling Menù

    TX20000U-KLC ELETTRONICA Reserve 2 Input status “Reserve 2” (JP8/3) Reserve 3 Input status “Reserve 3” (JP8/4) Reserve 4 Input status “Reserve 4” (JP8/5) Relay Exc Exciters exchange relay status (Off = exciter 1 on air) Exc-1 Mute Exciter 1 interlock status (Off = RF power enabled)
  • Page 21 TX20000U-KLC ELETTRONICA Flux Indicates if there is a corrected flow of the coolant H2o Pressure Indicates if the pressure of the coolant in the circuit is in the ran- ge of admitted values. Alr means that the pressure is excessive...

  • Page 22: Combiner Menù

    Temperature sensor of the dummy load. Alr indicates an excessive temperature C.B. Kdj-M Temperature sensor of the dummy load (big load) Alr indicates an excessive temperature (only in the transmiter TX20000U-KLC) Ext.Alarm External alarm for future protections S.W.R. Standing Wave Ratio, calculated by the Control Unit on the basis...

  • Page 23: R.f. Units Menù

    TX20000U-KLC ELETTRONICA Temp: Kdj-2 Temperature of the dummy load n°2 Power: Kdj-M Foward RF power on dummy load n°3 (big load) Temp: Kdj-M Temperature of the dummy load n°3 (big load) Figure 5-6 Figure 5-7 5.1.6 R.F. Units menù Information menu showing the status of the RF power amplifier modules. (Figure 5-8).

  • Page 24: Alarms Menù

    TX20000U-KLC ELETTRONICA 5.1.7 Alarms menù This screen describes all the registered events which are relevant to determine the pro- bable causes of any dysfunction. The screen is composed of a variable number of pages (up to 10) in function of the number of events occurred (Figure 5-9). The last events in chronological order are shown in the first page and so on.

  • Page 25: Settings Menù

    Description Nominal Pwr Setting of the level of nominal power, expressed as a percentage of the maximum power level. This is the level that the TX20000U-KLC must reach when the Power Nominal button is pressed, except in case of dysfunction...

  • Page 26: Exciters Menù

    TX20000U-KLC ELETTRONICA Figure 5-11 5.1.10 Exciters menù This menu is used to configure the settings of the exciters (Figure 5-12). Menu Line Description Main Exc Output power of the exciter currently on air Stdby Exc Output power of the exciter currently on the internal dummy load Main Exciter Visualization of the “on air”...

  • Page 27: Info Menù

    TX20000U-KLC ELETTRONICA 5.1.11 Info menù This screen informs the user about the configuration of the transmitter. (Figure 5-13). Menu Line Description S.N. Serial number of the transmitter Talk Addr. Address of the RS485 port of the transmitter,it must be obligatorily...

  • Page 28: Modem Menù

    TX20000U-KLC ELETTRONICA Figure 5-14 5.1.13 Modem menù This screen informs the user about the configuration of the optional telemetry GSM (Fi- gure 5-14). The parameters on this screen can be displayed only if the selector switch on the CCU is located at a REMOTE location, if it is placed in the LOCAL screen appears...

  • Page 29: Buttons, Selector Switches And Leds

    TX20000U-KLC ELETTRONICA Buttons, selector switches and LEDs The typical machine-control operations are performed using the buttons of the control unit’s panel. Specific LEDs correspond to each button and selector switch for indicating the machine’s status.(Figure 5-16). Figure 5-16 The functions performed by the controls are as follows:...
  • Page 30 TX20000U-KLC ELETTRONICA The power delivered by the RF modules will remain stuck at about 800-900 W for about 10 sec., After which it will begin the regular ramp up and reach the set power. LOC/REM Selector switch for setting the transmitter in remote or local mode.

  • Page 31: Phase Adj

    TX20000U-KLC ELETTRONICA Phase ADJ It ‘a resonant circuit “LC” with capacitors on the back of the front panel (Figure 5-17). 1° hole 2° hole 3° hole 4° hole 5° hole 6° hole 7° hole 8° hole Figure 5-17 It ‘a resonant circuit “LC” with capacitors on the back of the front panel (Figure 5-17).
  • Page 32 TX20000U-KLC ELETTRONICA +180° -180° +180° -180° -180° +180° -180° +180° Example of rotation Turn off modules n° 1 and 2, using the breakers located to their left, and make adjustments on Modules 3 and 4. 1) Insert the screwdriver into the 5 st hole, and rotate 180 degrees clockwise (Pull out the screwdriver) and check the value of the power “Unbalanced”...
  • Page 33 TX20000U-KLC ELETTRONICA +180° -180° +180° -180° +180° -180° -180° +180° +180° -180° +180° -180° +180° -180° -180° +180° Example of rotation User & Technical Manual Rev. 2.0 14/05/2015...

  • Page 34: Alarms

    TX20000U-KLC ELETTRONICA Allarms The menu Alarms of the control unit reports all the events connected to possible malfunctioning of the equipment or due to external causes. Each registration contains the reference to the concerned module, the kind of event and its date and hour.
  • Page 35 SWR above its limit -Ext.Alr. external alarm for future use -Pwr.Kdjx high power kdj -Pwr.Kdjm high power kdj max (load present in the TX20000U-KLC ) R.F. Unit -Fwd forward power alarm module -Rfl reflected power alarm module alarm input power module -Tmp.

  • Page 36: Timing Timer Ccu

    TX20000U-KLC ELETTRONICA Timing timer CCU CPU control pumps Evaluation time pump 120 sec. It ‘the time within which to reach the ok from the box pumps (pressure) for stop the exchan- ge sequence. Time out signal box pressure pumps. 10 sec.

  • Page 37: Rear Panel

    TX20000U-KLC ELETTRONICA Rear panel Ilme connector for power relay board (24 Vac) VDE power PTX-2 and the fuse (10A) VDE power PTX-1 and the fuse (10A) Connectors various control and acquisition (see cap. 6.4) BNC for RF testing VDE power CCU and the fuse (4A) RF output module 2 Connector inhibition functions (see cap.

  • Page 38: Wiring Diagrams Ccu

    TX20000U-KLC ELETTRONICA Wiring diagrams CCU CCU board (SLCCUPJ5KM2) CCU motherboard (SLCCU1PJ5KM2) Main interface card (SL127IN1002) CPU board - management readings/alarms menu R.F. Combiner (CPUPJ2KMC) CPU board - management readings/alarms menu Cooling (CPUPJ2KMC) External Con. interface card (SL127IN2001) Interface exciters RF Switch (SL127IN3001)

  • Page 39: Ccu Board (Slccupj5Km2)

    TX20000U-KLC CCU board (SLCCUPJ5KM2) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 40 TX20000U-KLC +12V R S T U 2 D U 2 B C S D 8 7 W -20K + 5 V B A V99B R D _ D IS +12V C 2 C M 2 2 p F C M 1 0 pF W R _DIS C M .1uF...
  • Page 41 TX20000U-KLC R 3 5 U 1 3 E U 1 4 D T L P 5 2 1-4 R 3 7 O N _ R EM R 3 6 R 3 8 P B _ ON U 1 7 A...
  • Page 42 TX20000U-KLC +12V C 6 1 R 1 2 3 U 2 2 A U L N 2 0 0 4 A +12V R 1 2 4 1 0 0 R U 2 6 E R 1 2 8 R 1 2 9...
  • Page 43 TX20000U-KLC CORE CONTROL UNIT Revised: Tuesday, March 18, 2014 1 J1 6 R134,R146,R156,R168,R179, 10K5 SLCCUPJ5KM2 Revision: REV B - 1.0(DC) 2 J2,J3 CON26AP R191 1 J4 CON34A 1 R164 PJ5KPS - Scheda CCU 1 J5 CON10AP 1 R233 X10K <>...

  • Page 44: Ccu Motherboard (Slccu1Pj5Km2)

    TX20000U-KLC CCU motherboard (SLCCU1PJ5KM2) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 45 TX20000U-KLC M U T _ C L O A D+ I N P + M U T E 1 _OC M A I N _ E X CT_OC P B OK_TST O N _ T ST D A C 1 _ O U T...
  • Page 46 TX20000U-KLC Revised: Tuesday, March 18, 2014 Revision: Bill Of MatePage1 Item Quantity Reference Part ______________________________________________ 1 CN1 FLAT16 1 P5 DB9 FEMM. 5 C1,C2,C5,C8,C27 CM4K7pF 1 P6 DB15 FEMM. 7 C3,C10,C11,C15,C16,C17, CM.1uF 1 Q1 BC488 1 R1 2R2 1/4W 5 C4,C6,C21,C24,C26...

  • Page 47: Settings

    TX20000U-KLC 6.2.1 Settings Meaning Jump JP8 with 8-bit CPU PTX-LCD Meaning Jump JP8 with 16-bit CPU Leaving the jumpers as shown in the figure, the audio alarm is active, 13.7 Scheda pannello that is, when the audio is no longer present at the exciter, at the time of on air, the system automatically switches on the other exciter.

  • Page 48: Main Interface Card (Sl127In1002)

    TX20000U-KLC Main interface card (SL127IN1002) Fan power Input measures exciter Telemetry power Board power Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 49 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 50 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 51 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 52 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 53 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 54 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 55 TX20000U-KLC Main interface card Revised: March 19, 2010 2 D1,D6 MELF SMD Diode R218,R219,R220,R221,R247, SL127IN1002 Revision: 1.2 3 D2,D9,D11 Doppio diodo shottky SMD R248,R249,R250,R251,R252, 4 D3,D5,D10,D12 Doppio diodo shottky DMS D2PAK R253,R254,R255,R256,R257, Combiner CCU 1 D4 12CWQ06FN Doppio diodo shottky SMD...

  • Page 56: Foldback Voltage Calibration

    TX20000U-KLC If you wish to disable this check must make a bridge in the back of the CCU on the green 6.3.1 Foldback voltage calibration terminal, indicated in the figure, between pins 2 and 5 Bridging pins 2 and 5...

  • Page 57: Main Card Connection

    6.3.3 Main card connections Trimmer Function RV12 Unbalanced power LOAD 1 RV13 Unbalanced power LOAD 2 (only for transmitter TX15000U-KLC/TX20000U-KLC) RV14 Unbalanced power LOAD 3 (only for transmitter TX15000U-KLC) RV22 Unbalanced power BIG LOAD (only for transmitter TX20000U-KLC) PANEL TRANSFORMER Rev.

  • Page 58: External Con. Interface Card (Sl127In2001)

    TX20000U-KLC External Con. interface card (SL127IN2001) EXTERNAL VIEW Mains-Safe-Probe Spare CNT_OC Function Function Liquid Level +12 Vcc +12 Vcc Function Thermostat 35° +12 Vcc Thermostat 50° Foldback inhibit Liquid Low Flux control Liquid Min Thermal rack Safety Pressure switch Mains Rev.
  • Page 59 TX20000U-KLC INSIDE VIEW Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 60 TX20000U-KLC MAINS MAINS RST_SAFE RST_SAFE SAFE SAFE CLIX_5+5_UNB CLIX_5+5_UNB CLIX_BIG_UNB CLIX_BIG_UNB THERM_RACK THERM_RACK OC_SPARE_1 LIQ_FLUX OC_SPARE_1 LIQ_FLUX 50C_T_PROBE 50C_T_PROBE OC_SPARE_2 OC_SPARE_2 35C_T_PROBE 35C_T_PROBE Connected to Main Interface Card MIN_LIQ_LEV MIN_LIQ_LEV +12V_CNT LOW_LIQ_LEV LOW_LIQ_LEV +12V +12V SPARE_CNT_1 SPARE_CNT_1 +12V_CNT +12V_CNT SPARE_CNT_2...
  • Page 61 TX20000U-KLC +12V_CNTa +12V_CNTb +12V_CNTc +12Va +12Vb MAINS MAINS UNB1 UNB6 DB9FSD DB9FSD +12Vc DB9FSD DB9FSD +12Vd RST_SAFE RST_SAFE UNB2 UNB7 UNB3 UNB8 FWD_PWR BIG_UNB SAFE SAFE UNB4 UNB9 UNB5 UNB10 RFL_PWR BIG_UNB_TEMP CLIX_5+5_UNB CLIX_5+5_UNB TEMP1 TEMP6 TEMP2 TEMP7 EXT_PWR CLIX_BIG_UNB...
  • Page 62 TX20000U-KLC JSM03 JSM03 AU_AL1 C128 C128 C130 C130 100pF 100pF 100pF 100pF C115 C115 C124 C124 C116 C116 C117 C117 C118 C118 C119 C119 C125 C125 C120 C120 C121 C121 C122 C122 C123 C123 C126 C126 C127 C127 C129 C129...
  • Page 63 TX20000U-KLC External Con. interface card Revised: 23/03/2009 6 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35 Foro fissaggio 3.5mm SL127IN2001 Revision: 1.0 FIX6 Combiner CCU 11 F1,F2,F3,F4,F5,F6,F7,F8, RXE020 Fusibile autorip. RXE p5mm F9,F11,F12 Mauro Ucelli 3 JP1,JP3,JP6 CN26PDA Conn.M.C.S.Dritto 26P alette 1 JP2 CN40PDA Conn.M.C.S.Dritto 40P alette...

  • Page 64: Interface Exciter Rf Switch (Sl127In3001)

    TX20000U-KLC Interface exciters RF Switch (SL127IN3001) STF02S STF02S STF02S STF02S STF02S STF02S STF02S STF02S STM06 STM06 FIX1 FIX1 FIX2 FIX2 FIX35 FIX35 FIX35 FIX35 FID1 FID1 FID2 FID2 HC serie Combiners with CCU HC serie Combiners with CCU HC serie Combiners with CCU ...

  • Page 65: Exciter Rf Switch (Sl127Sw1002)

    TX20000U-KLC Exciters RF Switch (SL127SW1002) Exciters RF Switch SL127SW1002 Variable Test point Item Quantity Reference Part Description capacitor control 0 volt CSSW0188R2 Circuito stampato RFL Load RFL Antenna C1,C2,C3,C4,C23 100nF Cond. SMD 0805 C5,C6,C7,C8,C9,C10,C22 4.7nF Cond. SMD 0805 C11,C14 10pF Cond.
  • Page 66 TX20000U-KLC PAD1 PAD PAD1 50R -6dB 50R -6dB PAD2 PAD PAD2 PAD3 PAD3 PAD4 PAD4 PAD5 PAD5 STM02S STM02S STM02S STM02S 100n 100n 100n 100n 100n 100n 100n 100n STM02S STM02S HSMS2800 HSMS2800 HSMS2800 HSMS2800 HSMS2800 HSMS2800 HSMS2800 HSMS2800 7/50pF...

  • Page 67: Cpu Board (Cpupj2Kmc)

    TX20000U-KLC CPU board (CPUPJ2KMC) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 68 TX20000U-KLC +12V VREF VREF_B DAC_B OUT_DACB DAC_A TL074 TL074 TL074 TL074 100R 100R OUT_DACA TL074 TL074 100R 100R 330K 330K CM10KpF CM10KpF 100R 100R CM10KpF CM10KpF 1uF 25V 1uF 25V 10K5 10K5 10K5 10K5 TL074 TL074 100R 100R I2_ADC I1_ADC...
  • Page 69 TX20000U-KLC IN_ON IN_ON IN_MAINS MAINS 40106 40106 40106 40106 CM4K7pF CM4K7pF CM.1uF CM.1uF GND EARTH TLP521-1 TLP521-1 STRIP 2 STRIP 2 CM.1uF CM.1uF STDBY +12V IN_SWSAFE SW_SAFE OC_P5040C OC_P5040 +12V 40106 40106 CM4K7pF CM4K7pF CM.1uF CM.1uF 40106 40106 ULN2004A ULN2004A...
  • Page 70 TX20000U-KLC VREF PTB0 PTB1 PTB2 PTB3 PTB4 PTB5 PTB6 PTB7 CM27pF CM27pF STRIP 2 STRIP 2 CM.1uF CM.1uF CM.1uF CM.1uF 32.768 KHz 32.768 KHz IRQ* PTA0 CM27pF CM27pF 330K 330K RST_P CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF...
  • Page 71 TX20000U-KLC General Revised: Thursday, May 29, 2003 CSCPUPJ2KMC Revision: 1 Item Quantity Reference Part Item Quantity Reference Part C1, C2, C51, C52, C53, C54, C55, C56, C57, C58, C82, C83, CM10KpF 74HC273 C84, C85, C86, C87, C88, C89 74HC574 C3, C64, C66, C79...

  • Page 72: Splitter Board (Slsplthc3-01)

    TX20000U-KLC Splitter board (SLSPLTHC3-01) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 73 TX20000U-KLC                                       ...

  • Page 74: Phase Shifter (Slphshhc3-02)

    TX20000U-KLC Phase shifter (SLPHSHHC3-02) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 75 TX20000U-KLC                                       ...

  • Page 76: Pj5000U-Klc Amplifier (Alias Barracuda)

    TX20000U-KLC ELETTRONICA 7. PJ5000U-KLC amplifier (alias Barracuda) Description The PJ5000U-KLC is an RF amplifier for frequency modulation sound broadcasting with a max. rated output of 5400W. It is a fully solid-state apparatus of modern design that use MOSFET as active components in the FM amplifying modules, and for the cooling it uses of the coolant rather than forced air.
  • Page 77 TX20000U-KLC ELETTRONICA Trimmer to regulate the contrast of the LCD display Click this button to scroll inside a menu (to the right or down) or to reduce the value of a parameter being modified. Click this button to scroll inside a menu (to the left or up) or to increase the value of a parameter being modified.

  • Page 78: Rear Panel

    TX20000U-KLC ELETTRONICA Rear panel PUMPS INTERFACE DB15 connector for the management of the pump con- trol board (only used in the transmitter TX5000U-KLC) I2C BUS DB9 connector for I2C bus networking RS232 DB9 connector to interface with external devices or...

  • Page 79: Software

    TX20000U-KLC ELETTRONICA Software This chapter describes the ways in which the microprocessor controls the amplifier and how the user may interact with the software. The fi gure in the follow shows the overall software user interface diagram. Note: the user may issue commands to the equipment only when in LOCAL mode by means of the selector.

  • Page 80: Operating Menù (Fnc)

    TX20000U-KLC ELETTRONICA Press the ESC key to view the selection screenful from which to access all the menus: To access one of the submenus select its name (which is underlined by a blinking cursor) using the RIGHT or LEFT keys and then press the ENTER key.

  • Page 81: Power Amplifier Menu

    TX20000U-KLC ELETTRONICA 7.4.3 Power Amplifier Menu (P.A.) This screen, consisting of several lines that may be scrolled through by using the UP and DOWN keys, displays all the measurements associated with the RF amplifi er of the equipment: • Voltage (VPA) •...

  • Page 82: Alarm Menu (Alm)

    TX20000U-KLC ELETTRONICA In this example the alarm thresholds are as follows: • PwrGd1 4000 W (80% x 5000 W) • PwrGd2 2500 W (50% x 5000 W) • PwrGd3 150 W (50% x 300 W) 7.4.5 Alarm Menu (Alm) This menu provides information about the status of the amplifi er’s built-in protection sy- stem.

  • Page 83: Miscellaneous Menu (Mix)

    TX20000U-KLC ELETTRONICA 7.4.6 Miscellaneous Menu (Mix) In this menu the user may: • set the address in the serial bus connection, type I2C • set the main menu display mode • exchange the operation pump The network address I2C is very important when the amplifi er is connected in an RVR transmission system that envisages the use of this protocol.

  • Page 84: Version Menu (Vrs)

    TX20000U-KLC ELETTRONICA After six minutes the equipment goes in a WAIT condition, and will be reported through the red YELLOW on the front, in the meanwhile the machine will continue to exchange pumps every 2 minutes in order to resolve the alarm condition.

  • Page 85: Connector Description

    TX20000U-KLC ELETTRONICA  7.5 Descrizione connettori Connector Description  7.5 Telemetry Type: DB25 female ipofmina                         ...

  • Page 86: I2C

    TX20000U-KLC ELETTRONICA  7.5    Type: DB9 female ipofemmina                       7.5 mon ipoaschio Type: DB15 male ...

  • Page 87: Pj5000U-Klc Wiring Diagrams

    TX20000U-KLC ELETTRONICA 8. PJ5000U-KLC wiring diagrams Top view FUSE MAINS FUSE SERVICE ProtF board PROTPJ154 Addon board SL154IN2001 Low-Driver Power board SLDR0066R02V01C Power supply KPSL4280.LC Services transformer TRFSERVM5KWH2O KPFCPSL4280.LC Surge protection board SL046SR1002 PS-RF interface board SLINPSP2K07 Rear fan air intake...

  • Page 88: Bottom View

    TX20000U-KLC ELETTRONICA Bottom view 4 5 + NOTE 3 NOTE 1 NOTE 2 NOTE 1 LED board SL154LD1001 Pass-Throught board SLFILPSPJ2K1 CPU board CPUPJ2KMC Bias board SLMTPRTPJ4K1 8 way splitter + bias distribution (see NOTE 3) KKSPL245A Power Meter FWD e RFL board...
  • Page 89 TX20000U-KLC ELETTRONICA NOTE 1 - COMBINER KDI resistor 100 Ω 500 W (termination) RDT500J0100 50 Ω comformable cable CAVSM141-M50 RG-302 75 Ω cable CAVRG302-75 25 Ω comformable cable CAVSM141-25 User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 90 TX20000U-KLC ELETTRONICA NOTE 2 - COMBINER/OUT FILTER Harmonics Pick-Up board CSFI0350R1 KDI resistor 50 Ω 800 W (termination) RDT800J0050H Printed circuit board CSOP0338R2 RG-302 75 Ω cable CAVRG302-75 25 Ω comformable cable CAVSM141-25 User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 91 TX20000U-KLC ELETTRONICA NOTE 3 - SPLITTER + BIAS DISTRIBUTION 8 way splitter SLSP0387R01V01 KKSPL245A Bias distribution 8 PA RF SLIN0388R01V01 User & Technical Manual Rev. 2.0 14/05/2015...

  • Page 92: Ps Section Wiring Diagrams

    TX20000U-KLC PS section wiring diagrams Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 93 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 94 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 95 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 96 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 97 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 98: Rf Section Wiring Diagrams

    TX20000U-KLC RF section wiring diagrams Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 99 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 100: Prot-F Board (Protpj154)

    TX20000U-KLC ProtF board (PROTPJ154) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 101 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 102 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 103 TX20000U-KLC 470R 470R 470R 470R FWD_PWR RFL_PWR RP2A RP2A RP1B RP1B 470R 470R 470R 470R IN_CH2 IN_CH3 INP_PWR IN_CH4 RFL_I RP1A RP1A IN_CH1 CD4K7PF CD4K7PF DSS306 DSS306 DSS306 DSS306 DSS306 DSS306 RFL_I TEMP TS914 TS914 TS914 TS914 TS914 TS914 DSS306...
  • Page 104 TX20000U-KLC CP.1uF CP.1uF CP.1uF CP.1uF CP.1uF CP.1uF CP.1uF CP.1uF FOLD_L CP.1uF CP.1uF RP15D RP15D 74HC139 74HC139 74HC139 74HC139 MOSI ACK_ON MISO CP.1uF CP.1uF CKOUT ACK_OFF 470R 470R CP.1uF CP.1uF CKOUT WAIT RST_LOC SRCLK CKIN FALT CLICK CP.1uF CP.1uF SRCLR SET1...
  • Page 105 TX20000U-KLC Revised: Thursday, January 08, 2009 Revised: Thursday, January 08, 2009 Revision: Revision: Item Quantity Reference Part Item Quantity Reference Part C1, C25, C31, C33, C34, C51, C53, C54, C55, C60, C61, C62, C63 CM.1uF C1, C2, C3, C4, C5, C6, C7, C8, C35, C38, C39, C40, C43 CM.1uf...

  • Page 106: Prot-F Foldback Calibration

    TX20000U-KLC 8.5.1 Prot-F foldback calibration The procedure applies to all equipment that use the PROTF card. Calibration TR10: connect the multimeter to pin 3 of U3 (LM324) and measuring a voltage of 3,9V +/- 0,2V. Calibration TR9: connect the multimeter on test point TP1, and measure a voltage of 0V with tolerance -0V...

  • Page 107: Addon Board (Sl154In2001)

    TX20000U-KLC Addon board (SL154IN2001) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 108 TX20000U-KLC JP10 JP10 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF R14 1K5 R14 1K5 RLYTQ2A RLYTQ2A R8 10H R8 10H LEDFAN VNS_T LEDH2OWARN VNS_T LEDFLUX LEDP1 FEMI FEMI 1N4148 1N4148 LEDFAN LEDP2 LEDH2OMIN 1N4148 1N4148 R11 1K5 R11 1K5 D20 1N4005...
  • Page 109 TX20000U-KLC Interfaccia estesa per ProtF Revised: 16/10/2008 SL154IN2001 Revision: 1.0 PJ-BARRACUDA RVR154 Ucelli/Tommasi Item Quantity Reference Part Description Code ______________________________________________ 1 CS1 CSIN0193R1 Circuito stampato CSIN0193R1 6 C1,C2,C3,C4,C13,C17 100pF Cond. ceramico p 5mm CKM101KC101C 29 C5,C6,C7,C8,C9,C10,C11, 4.7nF Cond. ceramico p 5mm...

  • Page 110: Low-Power Driver Board (Sldr0066R02V01C)

    TX20000U-KLC Low-Power Driver board (SLDR0066R02V01C) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 111 TX20000U-KLC +12V -12V +12V 47uF 47uF 100n 100n 47uF 47uF PAD1 PAD1 +12V BAS32 BAS32 BAS32 BAS32 IN_PWR TL074SMD TL074SMD IN_SWR 100k 100k -12V BAS32 BAS32 BAS32 BAS32 C8 100n C8 100n CN16PD CN16PD TL074SMD TL074SMD BAS32 BAS32 BAS32 BAS32...
  • Page 112 TX20000U-KLC Item Quan- Reference Part Description Code1 100k Res. SMD 0805 RCH085F0100K tity R14,R15 Res. SMD 0805 RCH085F001K5 COAX1 COAX_LINE Coax 25H taglio 225mm 4 spire su totoide D.24 560R Res. SMD 0805 RCH085F0560H CSDR0066R2 Circuito stampato CSDR0066R2 470R Res. SMD 0805...

  • Page 113: Pfc (Kpfc4280.Lc)

    TX20000U-KLC 8.8 PFC (KPFCPSL4280.LC) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 114 TX20000U-KLC 20ETS08 POWER PFC 4280 Revised: Wednesday, April 30, 2014 100pF-1KV 33R-2W 33R-2W PFC4280R1.DSN Revision: 1 100pF-1KV Item Qty Reference Part FIX2 FIX6 FIX35 FIX35 CSD20060D GBPC3508W HIGH POWER ______________________________________________ FIX6 130uH CSD20060D 130uH 2 CS1,CS2 PE-51718 CD4K7pF-Y2 CD4K7pF-Y2 FIX3...
  • Page 115 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 116 TX20000U-KLC TC4420 10R SMD ENABLE VINAC DRVA 220K SMD 5R6 1210 +13V DRVA STRIP 2 20K SMD 22KpF SMD .1uF SMD VSENS 1uF SMD 10KpF SMD +13V TA_A DMAX 10R SMD TC4420 TA_B 10R SMD VSENS VOUT VSENS VINAC 10R SMD...
  • Page 117 TX20000U-KLC Precision rectifier STRIP-1 STRIP-1 AC-DC 87W-20K 20K SMD 100K SMD I_AC I_AC R82 20K SMD 20K SMD STRIP-1 1uF SMD 1uF SMD 10K SMD IP_AC LL4148 IP_AC LL4148 1uF SMD U21A U21B LM258 SO8 LM258 SO8 +13V +13V +13V...
  • Page 118 TX20000U-KLC PFC CONTROLLER 4280 R1 Revised: Wednesday, April 30, 2014 PFC4280CNT_R0.DSN Revision: 1 Bill Of Materials Page1 Item Quantity Reference Part 2 R15,R61 56K SMD ______________________________________________ 2 R16,R17 8K2 SMD 1 R18 68K SMD 29 C1,C3,C15,C24,C26,C30, .1uF SMD 1 R19...
  • Page 119 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 120 TX20000U-KLC SOFT SART FILTRO EMI E SUPPLY +15VDC Revised: Wednesday, April 30, 2014 PFC4280_FLT_R1.DSN Revision: 1 NTC 10R NTC 10R 150K-2W G8P-1A 30A 250VAC FIX35 Item Qty Reference Part FIX1 ____________________________________________ +13V MSG03006 2X2mH 1 C1 0.1uF-x2 0.1uF-x2 OC_RSS X2-2.2uF...
  • Page 121 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 122 TX20000U-KLC MODULO PFC 4280 INPUT Revised: Wednesday, April 30, 2014 Revision: 0 Item Qty Reference Part ____________________________________ 1 C1 YXA 4.7uF 400V 1 C2 100nF 1 D1 1N4007 2 JP1,JP2 STRIP 4 1 JP3 MICS 10 1 L1 100uH 8 R1,R2,R3,R4,...

  • Page 123: Pfc Settings

    TX20000U-KLC 8.8.1 PFC Settings Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 124: Power Supply (Kpfcpsl4280.Lc)

    TX20000U-KLC 8.9 Power supply (KPSL4280.LC) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 125 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 126 TX20000U-KLC 5V-REF C122 +13V 59K0 SMD .1uF SMD R165 1K5 SMD VSENSE +13V VGOOD +13V VOLTAGE TO CURRENTE +13V 10K SMD 2N7002 SMD MODE NTC_D 1uF SMD .1uF SMD VREF NTC_D CS_OUT .1uF SMD LL4148 10K SMD R172 +13V 40K2 SMD...
  • Page 127 TX20000U-KLC 5V-REF .1uF SMD 100R SMD 10K SMD 1uF SMD LL4148 LL4148 LL4148 CD40106 SOIC .1uF SMD 6K65 SMD VSENSE BCR135 VSENSE 10uF SMD 56K SMD VGOOD QA461-14.7456MHz VGOOD R176 C66 27pF SMD CC_IN 10R SMD CC_IN 10K SMD CS_OUT...
  • Page 128 TX20000U-KLC GND_SOUT OUT MAX 600mA @ 13V => 500mA@24V 1N4004 SMD ZLH220/35 CP1KP-100V .1uF SMD GND_SOUT GND_SOUT BL02 R111 C100 .1uF SMD .1uF SMD 1K 1/4W PX470/35 N.B. Stellare la +13V_D 100v 1N4004 SMD +13V_D .1uF SMD .1uF SMD +13V_D...
  • Page 129 TX20000U-KLC PSL4280 PWM CONTROLLER Revised: Thursday, June 27, 2013 3 J3,J5,J6 MICS 4 1 R115 R47 1/4W PSL4280CNT Revision: 1 1 J4 MICS 6 1 R121 1K58 SMD 1 J7 MICS 10 1 R129 NTC-10K SMD Item Quantity Reference Part...
  • Page 130 TX20000U-KLC DRIVER PSL4280 Revised: Monday, July 01, 2013 CS4280_DRV.DSN Revision: 1 Item Quantity Reference Part ____________________________________________________________ 5 C1,C3,C5,C9,C11 CM.1uF SMD 9 C2,C4,C6,C10,C12,C25,C26, CM1uF SMD C28,C29 2 C7,C8 100/25 SMD 4 C13,C14,C15,C16 CM1uF 8 DZ1,DZ2,DZ3,DZ4,DZ5,DZ6, 16V-1W SMD DZ7,DZ8 8 D1,D2,D3,D4,D5,D6,D7,D8 BYM13-40 SMD...
  • Page 131 TX20000U-KLC +15V CM.1uF SMD CM1uF SMD +15V TC4422 BYM13-40 SMD GATE_B 22R SMD 10R-2W CM1uF SMD 22R SMD CM1uF 5R6 SMD CM1uF +400VDC BYM13-40 SMD Gate +15V SourceB 16V-1W SMD GateB 16V-1W SMD +400VDC +400VDC CM.1uF SMD CM1uF SMD +15V...
  • Page 132 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 133 TX20000U-KLC +400Vdc +400Vdc +400VDC FAST-ON CD10KpF-1KV Y2K2pF CD10KpF-1KV CP.1uF-400'V 400VDC VARISTOR-385Vac + C2 EARTH FIX1 FIX35 470/400 470K SEZIONE DI POTENZA INGRESSO Revised: Monday, July 01, 2013 400VDC KRA3/2 TMC-PSL5060 PSL4280_PWRIN.DSN Revision: 1 RIVEDERE FOOT-PRINT CP2.2/400 CP2.2/400 Y2K2pF Item Quantity...
  • Page 134 TX20000U-KLC SEZIONE DI POTENZA INGRESSO Revised: Monday, July 01, 2013 PSL4280_PWRIN.DSN Revision: 1 Item Quantity Reference Part _________________________________________________________________ 1 CS1 PE-51718 2 C1,C8 Y2K2pF 1 C2 470/400 2 C3,C4 CP2.2/400 2 C5,C6 CD10KpF-1KV 1 C7 CP.1uF-400'V 4 C9,C10,C11,C12 1KpF 6 D1,D2,D3,D4,D5,D6...
  • Page 135 TX20000U-KLC CONNECT TA NTC INPUT Revised: Monday, June 10, 2013 CSPSL4280_TA.DSN Revision: 1 Bill Of Materials June 27,2013 7:57:43 Page1 Item Quantity Reference Part ______________________________________________ CM.1uF BYV27-200 MICS6 STRIP-6 90GR JUMP 2P 27R-2W 330R-1/4W 470R 560R-1/4W Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 136 TX20000U-KLC CONNECT TA NTC OUT Revised: Monday, June 10, 2013 CS4280CSOUR0.DSN Revision: 1 Bill Of Materials June 27,2013 7:58:00 Page1 Item Quantity Reference Part ______________________________________________ CM.1uF CM.1uF MICS6 STRIP7-90GR JUMP 2P 10R-1/4W Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 137 TX20000U-KLC SNUBBER DIODE OUT Revised: Monday, June 10, 2013 CS4280SNUBR0.DSN Revision: 1 Bill Of Materials June 27,2013 7:59:07 Page1 Item Quantity Reference Part ______________________________________________ CP1KpF-1KV FIX1 FIX45 FIX2 FIX45 3R3-2W 3R3-2W 3R3-2W Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 138 TX20000U-KLC MOSFET Revised: Thursday, April 10, 2014 CSPSL4280_MOS.DSN Revision: 1 Bill Of Materials Page1 Item Quantity Reference Part __________________________________________________ 1 JP1 MICS10 2 JP2,JP3 STRIP-7 90GR 2 R1,R2 10K-1/4W Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 139: Surge Protection Board (Sl046Sr1002)

    TX20000U-KLC 8.10 Surge protection board (SL046SR1002) PAD_15A PAD_15A 18uH 18uH PAD_15A PAD_15A 4n7_Y2 4n7_Y2 FIX1 FIX1 R68k_2W R68k_2W R68k_2W R68k_2W FIX35 FIX35 1u_X2 1u_X2 2n2_Y2 2n2_Y2 0.1u_X2 0.1u_X2 250V_D20 250V_D20 PAD_15A PAD_15A 18uH 18uH PAD_15A PAD_15A 4n7_Y2 4n7_Y2 FIX2 FIX2...

  • Page 140: Ps-Rf Interface Board (Slinpsp2K07)

    TX20000U-KLC 8.11 PS-RF interface board (SLINPSP2K07) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 141 TX20000U-KLC 10K0 10K0 +12V OC_EXC OC_EXC IN_CH1 F_PWR I_TOT 485+ RF_FAULT RF_FAULT V_TOT F_PWR 485- CLIX CLIX R_PWR INP_PWR 220K0 220K0 ON_OFF_C ST_BY RESET_AL RESET_AL TEMP 22K0 22K0 TL072 TL072 FOLD_O FOLD_O Z5V1 Z5V1 PS_OFF PS_STATUS V_TOT 1K50 1K50 PWR_REG...
  • Page 142 TX20000U-KLC 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF LED_R_PS1 LED_R_PS2 LED_R_PS3 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF 4.7nF RXE110 RXE110 RAF1 RAF1 RAF7106SMD RAF7106SMD...
  • Page 143 TX20000U-KLC PS_I3_uc PS_I2_uc PS_I1_uc I_TOT_uc I_TOT_uc V_TOT_uc V_TOT_uc 10K0 10K0 SWDIP4 SWDIP4 C119 C119 TP05 TP05 TP05 TP05 TP05 TP05 TP05 TP05 TP05 TP05 10K0 10K0 TEST_Tandem 2K20 2K20 10K0 10K0 100H0 100H0 JP20 JP20 10K0 10K0 JP21 JP21 10K0...
  • Page 144 TX20000U-KLC Interface PS & RF section Revised: 09/09/2008 2 JP5,JP7 CN08MR Conn. Phoenix p. 5mm 8 pin SLINPSPJ2K07 Revision: 1.2 1 JP6 Strip maschio 3 pin PJ4000M-C 1 JP8 CN10PD Connettore 10 poli Flat cs 1 JP13 Strip femmina 10 pin...

  • Page 145: Board Settings

    TX20000U-KLC 8.11.1 Board settings R104-J4 Set the switches as follows: Make the following jumpers with a drop of tin: 4 3 2 1 R101-J1 R104-J4 R101-J1 Make the following jumper with a drop GROUND By making a bridge with a cable betwe-...

  • Page 146: Leds Board (Sl154Ld1001)

    TX20000U-KLC 8.12 LED board (SL154LD1001) POMPA 1 POMPA 2 VENTOLA H2O WARN H2O LOW FLUSSO LED-G5 LED-G5 LED-G5 LED-G5 LED-G5 LED-G5 LED-Y5 LED-Y5 LED-R5 LED-R5 LED-R5 LED-R5 LEDH2OWARN VNS_T LEDFLUX LEDP1 LEDFAN LEDP2 LEDH2OMIN CN10PD CN10PD DL10 DL10 LED-R5 LED-R5 4.7nF...

  • Page 147: Pass-Throught Board (Slfilpspj2K1)

    TX20000U-KLC 8.13 Pass-Throught board (SLFILPSPJ2K1) WireFerrite 680pF_HQ WireFerrite 680pF_HQ WireFerrite WireFerrite WireFerrite 680pF_HQ WireFerrite 680pF_HQ Nome Progetto: PJ2000MC Pagina: Size: Mauro Ucelli 05/09/02 PJ2000MC Autore: Data: Codice Progetto: Mauro 2 Pass-Through board Nome PC in Rete: Revisione: Nome Parte: CSFILPSPJ2K1...

  • Page 148: Cpu Board (Cpupj2Kmc)

    TX20000U-KLC 8.14 CPU board (CPUPJ2KMC) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 149 TX20000U-KLC +12V VREF VREF_B DAC_B OUT_DACB DAC_A TL074 TL074 TL074 TL074 100R 100R OUT_DACA TL074 TL074 100R 100R 330K 330K CM10KpF CM10KpF 100R 100R CM10KpF CM10KpF 1uF 25V 1uF 25V 10K5 10K5 10K5 10K5 TL074 TL074 100R 100R I2_ADC I1_ADC...
  • Page 150 TX20000U-KLC IN_ON IN_ON IN_MAINS MAINS 40106 40106 40106 40106 CM4K7pF CM4K7pF CM.1uF CM.1uF GND EARTH TLP521-1 TLP521-1 STRIP 2 STRIP 2 CM.1uF CM.1uF STDBY +12V IN_SWSAFE SW_SAFE OC_P5040C +12V OC_P5040 40106 40106 CM4K7pF CM4K7pF CM.1uF CM.1uF 40106 40106 ULN2004A ULN2004A...
  • Page 151 TX20000U-KLC VREF PTB0 PTB1 PTB2 PTB3 PTB4 PTB5 PTB6 PTB7 CM27pF CM27pF STRIP 2 STRIP 2 CM.1uF CM.1uF CM.1uF CM.1uF 32.768 KHz 32.768 KHz IRQ* PTA0 CM27pF CM27pF 330K 330K RST_P CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF CM10KpF RST*...

  • Page 152: Set Module Address

    General Revised: Thursday, May 29, 2003 TX20000U-KLC CSCPUPJ2KMC Revision: 1 8.14.1 Set module address Item Quantity Reference Part C1, C2, C51, C52, C53, C54, C55, C56, C57, C58, C82, C83, CM10KpF C84, C85, C86, C87, C88, C89 C3, C64, C66, C79...

  • Page 153: Bias Board (Slmtprtpj4K1)

    TX20000U-KLC 8.15 Bias board (SLMTPRTPJ4K1) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 154 TX20000U-KLC V_TOT R_PWR TEMP PS_OFF +12V -12V 1k00 1k00 I_PAL2(CH9) I2_ADC F_PWR_I I_PAL1(CH8) I1_ADC 1k00 1k00 I_PAL4(CH11) I3_ADC F_PWR_GND I_PAL3(CH10) I4_ADC 1k00 1k00 CS0(IN_AD6) I_PAL6(CH13) I6_ADC R_PWR_GND CLIX(IN_IN0) CLIX I_PAL5(CH12) I5_ADC 1k00 1k00 I_TOT F_PWR INP_PWR PS_STATUS CS1(IN_AD7) I_PAL8(CH15) I8_ADC...
  • Page 155 TX20000U-KLC 51R0 51R0 10k0 10k0 +12V 100n 100n 10k0 10k0 10k0 10k0 INA146 INA146 +12V +12V 4n7_100V 4n7_100V 50k_ 50k_ 100p 100p I1_ADC -12V -12V TL074 TL074 1k00 1k00 +12V 100R0 100R0 I1_FB 100R0 100R0 100n 100n 50k_ 50k_ -12V...
  • Page 156 TX20000U-KLC 51R0 51R0 10k0 10k0 +12V +12V 100n 100n 10k0 10k0 10k0 10k0 INA146 INA146 4n7_100V 4n7_100V U10B U10B 50k_ 50k_ 100p 100p 4N25 4N25 I5_ADC 1k00 1k00 PAD1A PAD1A +12V TL074 TL074 100k0 100k0 4n7_100V 4n7_100V 100R0 100R0 I5_FB...
  • Page 157 TX20000U-KLC 1k00 1k00 I_DRV R221 R221 10k0 10k0 C114 C114 -12V 100n 100n V_TOT_s2 C111 C111 TR17 TR17 1k00 1k00 +12V 50k_ 50k_ C112 C112 100p 100p 4n7_100V 4n7_100V BAV99 BAV99 C113 C113 I_DRV_ADC 1uF_100V 1uF_100V U14A U14A 1k00 1k00...
  • Page 158 TX20000U-KLC FIX9 FIX9 FIX35 FIX35 R145 10k0 R145 10k0 +12V +12V R146 R146 R147 R147 100R0 100R0 18k7 18k7 R148 R148 TEMP_ADC -12V -12V 3.9V 85C LM50C_SMD LM50C_SMD TEMP_FB R149 R149 R150 R150 1k00 1k00 R151 R151 470R 470R C131...
  • Page 159 TX20000U-KLC +12V +12V -12V -12V BIAS_L BIAS_R +12V +12V +12V +12V R189 R189 820R 820R R190 R190 820R 820R R191 R191 820R 820R R192 R192 820R 820R U21A U21A +12V -12V U22A U22A +12V -12V U23A U23A +12V -12V U24A...
  • Page 160 TX20000U-KLC Bias & Measure board SLMTPRTPJ4K1 Revision: 1.2 PJ4000M-C Mauro Ucelli 29/04/2010 Item Quantity Reference Part Description RVR Code CN2,CN1 Connettore meccan. Semilavorato RVR FISCAVKIT113 (PZ1) + BLCFCAV113 (PZ2) (0805/0603):Componente SMD 1% size 0805 o 0603 RCH126F002K2 C1,C2,C3,C4,C5,C6,C7,C8, (0805/0603):Componente SMD size 0805 o 0603...

  • Page 161: Adjustments

    TX20000U-KLC 8.15.1 Adjustments Ref. Trimmer Function Adjusting current reading Pallet mosfet 1 Adjusting current reading Pallet mosfet 2 Adjusting current reading Pallet mosfet 3 Adjusting current reading Pallet mosfet 4 Adjusting current reading Pallet mosfet 5 TR11 Adjusting current reading Pallet mosfet 6...

  • Page 162: Way Splitter (Slin0388R01V01)

    TX20000U-KLC 8.16 8 way splitter (SLIN0388R01V01) PD10 PD10 PD11 PD11 PD12 PD12 PD13 PD13 PD14 PD14 PD15 PD15 PD16 PD16 BIAS FUSE BIAS FUSE BIAS FUSE BIAS FUSE BIAS Distribution 8 PA RF SLIN0388R01V01           21/01/2014 PD17 PD17 Rev. 1.0 470p 470p M. Ucelli / E. Ariatti Item Qty Reference...

  • Page 163: Bias Distribution 8 Pa Rf (Slsp0387R01V01)

    TX20000U-KLC 8.17 Bias distribution 8 PA RF (SLSP0387R01V01) 68nH 68nH PAD1 PAD1 100R 10W 100R 10W 68nH 68nH PAD2 PAD2 8 Ways Splitter FM SLSP0387R01V01 Revision: 1.0 21/01/2014 68nH 68nH PAD3 PAD3 Mauro Ucelli / E. Ariatti Item Qty Reference...

  • Page 164: Fwd & Rfl Power Meter Board (Sl042Mt1501)

    TX20000U-KLC 8.18 FWD e RFL Power Meter board (SL042MT1501) Link Link BAS83 BAS83 200R 200R PAD1 PAD1 PAD2 PAD2 PAD3 PAD3 FIX1 FIX1 J1: 88-108 MHz LINEARITY 100n 100n 47uF_16V 47uF_16V J2: LIGHT STABILIZER DELAY SYSTEM J3: HEAVY STABILIZER DELAY SYSTEM...

  • Page 165: Out Board (Slop0338R2)

    TX20000U-KLC 8.19 Out board (SLOP0338R2) Item Quan- Reference Part tity R1, R2 150R 10pF PAG2003MS Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 166: Amplifier Modules - Pallet Mosfet (Kfin237H)

    TX20000U-KLC 8.20 Amplifier modules - Pallet Mosfet (KKFIN237H)* * In the event of a request for replacement, check the version of the pallet RF, on the yellow label on the back of the module Pallet type Mosfet type (to cosult datasheet)
  • Page 167 TX20000U-KLC PAD4 +50V Input Bias input PAD1 470n FIX9 R9 1K FIX55 BIAS Input R10 1K RV1 1K R11 NC 470p 470p 3K32 1uF_100V 10 sp d. 6 mm wire 2 mm 470n R6 22K 100p 100p 6V8 1W SM4007...
  • Page 168 TX20000U-KLC PALLET FM 800 W Revised: 26/08/2013 SL237RF1001 Revision: 1.4 Exciter High Efficienty L. Gasperini / A. Tommasi Item Quantity Reference Part {description} COAX1 RG178 60mm in binocular ferrite Cavo RG178 60mm calza/calza in binocolo ferrite (73mm tot.) COAX2, COAX3 Cable RG316/25 - 80mm Cavo RG316/25 80mm calza/calza (91mm tot.)

  • Page 169: Datasheet Mrf6Vp11Kh

    TX20000U-KLC 8.20.1 Datasheet of MRF6VP11KH                                    ...
  • Page 170 TX20000U-KLC                           °          °  ...
  • Page 171 TX20000U-KLC            Ω                           ...
  • Page 172 TX20000U-KLC                   Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 173 TX20000U-KLC                 •           •           •   ...

  • Page 174: Datasheet Mrfe6Vp61K25H

    TX20000U-KLC 8.20.2 Datasheet of MRFE6VP61K25H Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 175 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 176 TX20000U-KLC Rev. 2.0 14/05/2015 User & Technical Manual...

  • Page 177: Harmonics Pick-Up (Csfi0350R1)

    TX20000U-KLC 8.21 Harmonics Pick-Up (CSFI0350R1) WIRE WIRE C1 6p8 C1 6p8 PAD1 PAD1 C2 NC C2 NC JSMD JSMD PAD2 PAD2 PAD Input PAD Input PAD Output PAD Output C4 6p8 C4 6p8 PAD3 PAD3 PAD Absorber PAD Absorber FIX1...

  • Page 178: Replacement Parts

    TX20000U-KLC ELETTRONICA 9. Replacement parts Replacement Pallet mosfet From the drawing you can see the layout of the pallet. User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 179 TX20000U-KLC ELETTRONICA Remove two welded jumpers to the end, one connected to the splitter and the other connected to the RF combiner and unsolder the bias wire. Jumper side Jumper side splitter (input) combiner (output) Unsolder the bias wire and remove the fuse.
  • Page 180 TX20000U-KLC ELETTRONICA Remove the M5 socket head screws with setscrew wrench to 4.Make sure the wrench is in good conditions and damaged there may be a risk to run the seat of the wrench can be problematic to disassemble the pallet.
  • Page 181 TX20000U-KLC ELETTRONICA Reconnect the bias wire. Bias wire When completed assembly connect the module to a dummy load at 5 Kw if possible next to the CCU of the transmitter 10 Kw (or higher).Then we’ll see why. Feed the module (400Vac o 230Vac).
  • Page 182 TX20000U-KLC ELETTRONICA Fuse Once calibrated the current, turn off the module, reinsert the fuse, connected the DB-15 cable of “Common Bus” relative at the module you have removed, on the rear panel of same. Take an “Exciter”, possibly with attenuator 6dB in series and up gradually with the power, checking in the menù...

  • Page 183: Electrical And Mechanical Parts

    TX20000U-KLC ELETTRONICA 10. Electrical and mechanical parts This chapter is an overview of the machine, so you can identify quickly the location of the various electrical and mechanical parts. 10.1 General view Space available for other equipment Vertical Exciter 1...
  • Page 184 TX20000U-KLC ELETTRONICA Hybrid coupler 1 Hybrid coupler 3 Hybrid coupler 2 User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 185 TX20000U-KLC ELETTRONICA Parallel Inlet and interface outlet coolant Plate connectors extraction Input output terminals User & Technical Manual Rev. 2.0 14/05/2015...

  • Page 186: Electromechanical Section

    TX20000U-KLC 10.2 Electromechanical section Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 187 TX20000U-KLC 10.3 230/400 V wiring diagram Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 188 TX20000U-KLC 10.4 Low tension and signals wiring diagrams Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 189 TX20000U-KLC 10.5 Relay interface board (CSRLYCPROTVJ) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 190 TX20000U-KLC 10.6 Input terminals Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 191 TX20000U-KLC 10.7 Parallel interface (CSINTREMPJ5K) Rev. 2.0 14/05/2015 User & Technical Manual...
  • Page 192 TX20000U-KLC J P 4 +12V C _ A U D _ A L A R M +12V +12V +12V J U M P E R 3 J U M P E R 3 S T D B Y M A I N S _ B U S...
  • Page 193 TX20000U-KLC DAC5_OUT C _ R L 4 C _ R L 3 +12V +12V C _ R L 3 C 4 3 4 K 7 p F R R 9 A A C K _ R I S 1 R R 1 3 D...
  • Page 194 10.7.1 Description A parallel-type interface is mounted on the top of the TX20000U-KLC, in which the diffe- rent signals are available through terminal blocks (Figure 10-7-1). This interface is con- nected to the CCU from which it receives the different signals and to which the eventual commands are forwarded.
  • Page 195 Corresponds to the OFF button of the control unit JP4/4 EXT INH External inhibition jumper. It is a “N.C.” type jumper, which means that it must be active for the TX20000U-KLC to work. Upon delivery, this terminal is closed to ground by a jumper. JP4/5 AUX INH Auxiliary external inhibition jumper.
  • Page 196 Audio alarm of exciter 1. This input, when active, indicates EXC. 1 an alarm on exciter 1. If the TX20000U-KLC is in automa- tic changeover modality, if the exciter 1 is on air and if this signal remains active for a time lag equivalent to the time setted in the Settings menu at line Exc.
  • Page 197 Common contact LOCAL (see JP12/6). JP12/6 Out LOCAL LOCAL/REMOTE status. Digital output, active when the TX20000U-KLC is setted in local modality. This output has a common contact dedicated to this function (JP12/5). JP12/7 Out CMN MAINS Common contact MAINS (see JP12/8).
  • Page 198 Digital output, active when the TX20000U-KLC is set for the lower power level. Common contact of this output is the (JP47/3). JP38/4 NOMINAL Digital output, active when the TX20000U-KLC is set for the POWER nominal power level. common contact of this output is the RL3 (JP47/3). JP38/5 Digital output, active when the TX20000U-KLC is set for the lower power level.
  • Page 199 TX20000U-KLC ELETTRONICA 10.8 Plate connectors VDE pan for UPS connection. Ilme male connector, input liquid N female connector GSM anten- If you do not have a level alarm of the external unit na (opz.) UPS, make a bridge. Ilme female connector for...
  • Page 200 TX20000U-KLC ELETTRONICA 10.9 Hybrid coupler 1 and 2 (COUP3DB5KT) Input Module 1 Flange 7/8 panel Output combiner Flange 1-5/8 panel Output to dummy load Flange 7/8 panel Input Module 2 Flange 7/8 panel Inside view User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 201 TX20000U-KLC ELETTRONICA 10.10 Hybrid coupler 3 (COUP3DB20KM) Input combiner 1 Flange 1-5/8 panel Out combiner Flange 3-1/8 panel Output to dummy load Flange 1-5/8 panel Input combiner 2 Flange 1-5/8 panel Inside view User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 202 TX20000U-KLC ELETTRONICA User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 203 TX20000U-KLC ELETTRONICA 10.11 Dummy load 1 and 2 (PF1KDI5KWH2O) User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 204 TX20000U-KLC ELETTRONICA Plug for mains power supply Voltage presence indicator lamp RF input connector (7/8” EIA flange) Hydraulic connector for the input of liquid cooling (1/2 “) Protection fuse fans DB-15 connector for reading power / temperature DB-15 connector for reading power / temperature of...
  • Page 205 TX20000U-KLC ELETTRONICA 10.12 Dummy Load 3 - Big Dummy Load (EDL5000-FMLC) User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 206 TX20000U-KLC ELETTRONICA Plug for mains power supply Hydraulic connector for the input of liquid cooling (1/2 “) Voltage presence indicator lamp Protection fuse fans RF input connector (1-5/8” EIA flange) Hydraulic connector for the output of liquid cooling (1/2 “) DB-9 connector for reading power / temperature KDI resistor 100 Ω...
  • Page 207 TX20000U-KLC ELETTRONICA 10.13 Vertical hydraulics Coolant Coolant output input Flow switch pinout Thermostat 35°- 50° pinout Brown Blue Blue Brown GND Yellow-green GND Yellow-green Cod: FLUIDRMP1002 Cod: TERIDRTC2012 Pressure switch pinout Brown Blue Connections to GND Yellow-green various devices Cod: PRESPSM10R14...
  • Page 208 TX20000U-KLC ELETTRONICA 10.14 Carriage pumps (CARPOMP04) Pump 1 Pump 2 Single pump POMMHI205DM Complete carriage CARPOMP04 Vertical hydraulics connection (sent) BLACK Vertical hydraulics connection (aspiration) BLUE User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 209 TX20000U-KLC ELETTRONICA 10.15 External unit Ilme male connector for Ilme female connector, power supply fan/s liquid level alarm Cable Cable color Description color Description Brown Minimum level of Black Fan 1 phase liquid in the tank Blue Common neutral Yellow Common +12V...
  • Page 210 TX20000U-KLC ELETTRONICA Cap to fill the radiator Air bleed valve and the circuit Radiator cooling fans cod. VTLA2E300AP0201 Tank Liquid Level Indicator User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 211 10.16 GSM Telemetry (optional) R.V.R. Elettronica’s plug-in series transmitters, may be optionally fitted with the telemetry de- vice that enables the user to remotely check all the machine’s working parameters and control some of them, and provides the transmitter with the ability to trigger “alarms” when problems arise while the transmitter is on air, possibly sending GSM Short Messages (SMS) to the main- tainer’s cellular phone or to any other number stored in the machine’s memory.
  • Page 212 TX20000U-KLC ELETTRONICA The top of the telemetry contains the following connectors: Bridge to connect SMA connector for GSM an- the GSM modem tenna or external directional antenna Insert the SIM card slot MODEM RS-232 RESET FUSE FUSE /PRG Modem DB 9 female connector connected to the modem internal GSM...
  • Page 213 TX20000U-KLC ELETTRONICA The use of the telemetry system requires the correct setting of the addresse in the con- nected pieces of equipment, since they communicate on a shared bus. Set the Uart address of exciter 1 to “1”, exciter 2 to “2”.
  • Page 214 TX20000U-KLC ELETTRONICA 10.16.1 Installing and configuring the PC software You will need: • A PC running on Windows 98 or newer (the software has been tested with 98, NT, 2000 and XP) • The “Telecon 32bit” CD ROM, provided with the machine •...
  • Page 215 TX20000U-KLC ELETTRONICA This will open the following screen TX20kwLC2ptx The first time will need access to the telemetry via the DB9 cable, so you can set the details of the station and telephone numbers to which messages will be sent.
  • Page 216 TX20000U-KLC ELETTRONICA Press the “Start Connection” and at this point will be the link. This will display the following screen. If everything is done correctly it will open the following screen. Click 2 times on the top item on the left “(01) TLC5KPS” (in this box are listed all the devices connected to the machine via I2C BUS, in this case we are querying the telemetry) with the left mouse button, opens a drop down menu and click the last entry “EEprom”.
  • Page 217 TX20000U-KLC ELETTRONICA Begin reading the data in the EEPROM. The blue squares at the bottom, showing what progress has been reached, the reading of the EEPROM. User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 218 TX20000U-KLC ELETTRONICA When the blue bar is full, you will see the following screen. TEST COLLAUDO The screen that opens shows the inside pages of different settings, but those that we have to compile us, are the first two, “General” and “Telephone”.
  • Page 219 TX20000U-KLC ELETTRONICA TELEPHONE 1..10 Memory location where you save the phone number Phone Number Telephone number to which messages are sent Note: before the number, there must always be the international prefix of the state where you are eg. +39 For Italy...
  • Page 220 TX20000U-KLC ELETTRONICA Once completed these settings, click on “Write EEPROM” to write in the memory, when asked answer OK Start writing data into the EEPROM. The blue squares at the bottom, showing what pro- gress has been reached, the writing of the EEPROM.
  • Page 221 TX20000U-KLC ELETTRONICA Once you have finished writing, press the button “Exit” to return to the main screen as well. Now press “Details” in the upper right and will open the following screen. Through this screen and possible see all the parameters of trsmettitore as if you were in front of the machine: forward power, reflected, unbalanced, frequency, see the status of the LEDs, you can turn it off, turn it on, reset alarms and exchange the exciters.
  • Page 222 TX20000U-KLC ELETTRONICA Back to the main screen, select the entries in the top left, you can view the parameters of the devices inserted in the machine: eccitatore 1 e 2, control unit, RF combiner, pump con- trol, RF unit 5KW.
  • Page 223 TX20000U-KLC ELETTRONICA Example: tab “I/O” PTX Example: tab “General” PTX User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 224 TX20000U-KLC ELETTRONICA Clicking on the date on the bottom left is possible, write in the telemetry time and date (the sameset on computer), so that if there are alarms can be known with precision time and date on which the event occurred.
  • Page 225 TX20000U-KLC ELETTRONICA From this screen you can also reset the alarms. Clicking on the “Remote Reset Alarms” resets the alarms stored in the telemetry. You will be asked the following question, answer “Yes”. Clicking on the “Reset Alarms Database” deletes the alarm list on this screen the program.
  • Page 226 TX20000U-KLC ELETTRONICA Checked in the “Modem” menu of the CCU, if where they have been properly stored the data entered (see chap. 5.1.13) 10.16.2 Dial-up via PC WARNING: The transmitter must be in REMOTE otherwise there can be connected to the telemetry.
  • Page 227 TX20000U-KLC ELETTRONICA This will open the following screen TX20kwLC2ptx Connect the GSM modem to a PC serial port (for those who no longer have the serial port you can use a USB converter - RS-232, not supplied). Set the following parameters:...
  • Page 228 TX20000U-KLC ELETTRONICA 10.16.3 Dial-up via mobile The commands that can be sent to the transmitter using SMS messages are as follows: Description Command Comando Risposta Reply Descrizione “station name”- Station: “nome stazione”- “ID number”- ID: “numero identificativo”- “value”- FWD: “valore assoluto”- “value”...
  • Page 229 TX20000U-KLC ELETTRONICA 10.16.4 Alarms These are the alarms that the transmitter can send: Foward Power The power has dropped below the value set in PWG2 (menu settings of the CCU) Reflected Power The power has risen above the value set in...
  • Page 230 TX20000U-KLC ELETTRONICA 10.17 Derating of the system In case of failure of one or more modules of 5 kW, which implies unbalanced power (available on the second screen menu RF Combiner ) over 1500 W on dummy loads 1 and 2 (the two powers must be added) or 2500 W the load Big Load for a time longer than 1 min., it turns on...
  • Page 231 TX20000U-KLC ELETTRONICA 11. Installation 11.1 Transmitter connection First check that the apparatus has not been damaged in transport. Verify the integrity of the mechanical parts and control that these not been left at the mercy of climatic agents. Once removed the packaging protections, place it in the position you want it to run.
  • Page 232 TX20000U-KLC ELETTRONICA IMPORTANT: when climbed the radiator make sure that the height of the inlet and outlet of the liquid, are always at least 30 cm higher than the pipes placed on the top of rack. In addition, the tubes must always follow a path down, and never, up This is let to facilitate the loading of the liquid and to create a smooth flow.
  • Page 233 TX20000U-KLC ELETTRONICA Photos with gasket mounted User & Technical Manual Rev. 2.0 14/05/2015...
  • Page 234 TX20000U-KLC ELETTRONICA For the connection of the tubes respect the blue and red, on the outdoor unit are marked with colored sheath for the identification. Make sure that the tubes that leave from the outdoor unit, proceed up the transmitter always down to facilitate the loading of the liquid.
  • Page 235 TX20000U-KLC ELETTRONICA Once connected to the tubes, connect the two power cables from the outdoor unit to the top of the transmitter, you can not reverse because they are both male-female. The two wires are interchangeable as they are pin-to-pin. These cables are used to bring power to the radiator fan and the signals of the level of liquid in the tank.
  • Page 236 TX20000U-KLC ELETTRONICA Be sure to open the taps and removing the cap of the vent valve of the outdoor unit. Fill the liquid tank of external unit. On the cooling unit is a placed level indicator, when there is no liquid, the red float, it will be on a low level.
  • Page 237 TX20000U-KLC ELETTRONICA When the red float will be red on an high level, it means the tank is full. Open, on the top of the machine, the cover in order to access to the input terminal block and connect the power supply (make sure it’s the same with which the machine has been created, threephase 380 or threephase 220, 50 or 60 Hz, otherwise it could seriously da- mage).
  • Page 238 TX20000U-KLC ELETTRONICA CAUTION: The connection of the machine to the electric alimentation is performed fixing to a 5 poles cable with bare terminals to a terminal block. Making sure without any possibility of error that the cable is not under tension while working on it.
  • Page 239 TX20000U-KLC ELETTRONICA Loosen the bolt located above the two pumps, placing the paper under in order to absorb any liquid outputs (VERY IMPORTANT, DO NOT REMOVE THE BOLT COMPLETELY, BUT ONLY LOOSENED, BECAUSE THE LIQUID, COULD DAMAGE THE MACHINE LO- CATED ABOVE THE PUMP),done this it will go out the whole residual air of the circuit.
  • Page 240 TX20000U-KLC ELETTRONICA THIS OPERATION HAS TO BE REPEAT MINIMUM 4 -5 TIMES, TO DO THIS HAVE A GOOD FLOW OF LIQUID, IN THE MEANTIME YOU SHOULD ALWAYS MAKE SURE THAT THE TANK IS ALWAYS FULL, OTHERWISE YOU MUST ADD THE LIQUID SUP- PLIED.
  • Page 241 TX20000U-KLC ELETTRONICA 11.1.1 Datasheet coolant                                    ...
  • Page 242 TX20000U-KLC ELETTRONICA 11.2 First start in power After loading the circuit of the liquid and the air removed, checked that everything is OK in the menu Cooling and connected the antenna you can go on power. Putting exchange exciter in manual (press the corresponding button on the front panel of the CCU, thus turning on the LED MANUAL) and make sure the two ptx are zero po- wer, and set the correct frequency.Set Tx ON, check in the menu Cooling if the pump is...
  • Page 243 TX20000U-KLC ELETTRONICA Then go to the Service menu, get power for exciter 1 to about 10-12 watts of excitement and you will see that the modules will lead to a power of 750-800 W for about 15-20 seconds, then will rise, the VPA voltage, from 20 volts to 50 volts, At this point you have unlocked the power...
  • Page 244 TX20000U-KLC ELETTRONICA 11.3 Ordinary maintenance Check once every two months that the liquid in the tank at the proper level. Indications are displayed in the menu cooling. If you should have lowered the level, top up with the same type of liquid with which the machine has been supplied.
  • Page 247 Adding information Nicolini D. 14/05/2015 New vwesion of PJ5000U-KLC Nicolini D. © Copyright 2012 R.V.R. Elettronica S.p.A. Via del Fonditore 2/2c – 40138 Bologna Italia Telephone: +39 051 6010506 Fax: +39 051 6011104 E-mail: info@rvr.it Web: www.rvr.it All rights reserved Printed and bound in Italy.
  • Page 248 ISO 9001:2000 certifi ed since 2000 R.V.R Elettronica S.p.A. Via del Fonditore, 2 / 2c Zona Industriale Roveri · 40138 Bologna · Italy Phone: +39 051 6010506 · Fax: +39 051 6011104 e-mail: info@rvr.it ·web: http://www-rvr-it The RVR Logo, and others referenced RVR products and services are trademarks of RVR Elettronica S.p.A. in Italy, other countries or both. RVR ® 1998 all rights reserved. All other trademarks, trade names or logos used are property of their respective owners.

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