d&b audiotechnik SL Series Rigging Manual
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d&b audiotechnik SL Series Rigging Manual

d&b audiotechnik SL Series Rigging Manual

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  • Page 1 SL-Series Rigging manual 1.10 en...
  • Page 2 General information SL-Series Rigging manual Version: 1.10 en, 10/2020, D2734.EN .01 Copyright © 2020 by d&b audiotechnik GmbH & Co. KG; all rights reserved. Keep this document with the product or in a safe place so that it is available for future reference. We recommend you to regularly check the d&b website for the latest version of this document.

  • Page 3: Table Of Contents

    Contents Contents Safety..................4 Mixed KSL array configuration........63 1.1 Intended use................4 9.1 Remarks..................63 1.1.1 About this manual..............4 9.1.1 Rigging modes..............63 1.1.2 d&b ArrayCalc................ 4 9.2 Order of assembly..............63 1.2 General safety................5 9.2.1 Suspending the desired number of SUB cabinets....63 1.3 Load capacity/System components and weights.....

  • Page 4: Safety

    Safety Safety 1.1 Intended use The SL-Series rigging components must only be used in conjunction with d&b SL-Series loudspeakers as described in this manual. 1.1.1 About this manual This manual provides a comprehensive and detailed documentation of the SL-Series rigging components and procedures.

  • Page 5: General Safety

    Safety 1.2 General safety ▪ Installation and setup should only be carried out by qualified and authorized personnel observing the valid national Rules for the Prevention of Accidents (RPA). ▪ It is the responsibility of the person installing the assembly to ensure that the suspension/fixing points are suitable for the intended use.

  • Page 6: Wind Loads

    Safety 1.3.1 Wind loads WARNING! Potential risk of personal injury and material damage! Flying loudspeakers overhead at wind forces higher than 6 bft (22-27 knots, 39-49 km/h, 25-31 mph) is not recommended. If the wind force exceeds 8 bft (34-40 knots, 62-74 km/h, 39-46 mph): ▪...

  • Page 7: Series Rigging Modes - 2 In 1

    SL-Series rigging modes - 2 in 1 SL-Series rigging modes - 2 in 1 The SL-Series rigging system allows for two different rigging modes: ▪ Tension mode, ▪ Compression mode, ▪ or a combination of both, depending on the array length and the compression force required.
  • Page 8 SL-Series rigging modes - 2 in 1 Pin [3] Compression frame: In Compression mode the compression frame is attached below the last cabinet of the array. In this case, pin [3] is always inserted in the 0° hole of the bottom hole grid (Þ First cabinet to frame For both, Tension and Compression modes, the Splay link of the flying frame is always engaged in the 0°...
  • Page 9 SL-Series rigging modes - 2 in 1 Tension mode principle d&b SL-Series Rigging manual 1.10 en...
  • Page 10 SL-Series rigging modes - 2 in 1 Compression mode principle - Preset d&b SL-Series Rigging manual 1.10 en...
  • Page 11 SL-Series rigging modes - 2 in 1 Compression mode principle - Curved (Compressed) d&b SL-Series Rigging manual 1.10 en...

  • Page 12: Series Rigging Components

    SL-Series rigging components SL-Series rigging components 3.1 SL-Series rigging sets Please verify the shipment for completeness and proper condition of the items. In addition to the individual SL-Series rigging components, the following SL-Series rigging sets are available: Z5708 GSL Flying frame set Including Z5708 Z5701...
  • Page 13 SL-Series rigging components Z5704 GSL Compression set Including Z5704 [1a] Z5703 GSL Compression GSL Compression frame (18.6 kg/41 lb). (44 kg/97 lb) Z5709 SLCompression chain 2.5 t (12.1 kg/26.7 lb). B2447.073 Compression grab link (1.4 kg/3.1 lb). B2447.072 Lever hoist (7.5 kg/16.5 lb). B2447.074 Compression frame master link (3.5 kg/7.7 lb).

  • Page 14: Series Flying Frames

    SL-Series rigging components 3.2 SL-Series flying frames Please verify the shipment for completeness and proper condition of the items. The SL-Series flying frames are equipped and supplied with the following rigging components: d&b SL-Series Rigging manual 1.10 en...
  • Page 15 SL-Series rigging components Pos. Component Description [1a] Z5701 The SL-Series flying frames [1a]/[1b] are constructed from high-grade steel following the principles of truss construction to achieve the lowest possible dead weight. GSL Flying frame [1b] They are designed to support arrays (columns) consisting of either: Z5722 KSL Flying frame Z5701 GSL Flying frame:...

  • Page 16: Dimensional Drawings

    SL-Series rigging components 3.2.1 Dimensional drawings Z5701 GSL Flying frame dimensions in mm [inch] Z5722 KSL Flying frame dimensions in mm [inch] d&b SL-Series Rigging manual 1.10 en...

  • Page 17: Series Load Beams

    SL-Series rigging components 3.3 SL-Series load beams Please verify the shipment for completeness and proper condition of the items. The SL-Series load beams are equipped and supplied with the following rigging components: Pos. Component Description [1a] Z5702 GSL The SL-Series Load beams are Load beam constructed from high-grade steel with a dead weight of:...

  • Page 18: Load Beam Instruction Labels

    SL-Series rigging components 3.3.2 Load beam instruction labels Two instruction labels are located at the bottom strand of the load beams, indicating the hole positions for: Z5702 GSL Load beam instruction labels Z5723 KSL Load beam instruction labels Pos. Description Pos.

  • Page 19: Z5713 Sl Cable Pick

    SL-Series rigging components 3.3.4 Z5713 SL Cable pick The Z5713 SL Cable pick consists of coupling shackle [1] with a corresponding Locking pin (Type A: 16 x 55 mm) and a hook with safety latch [2]. It is intended to be attached to the load beam. For this purpose the load beam provides a dedicated 21 mm hole.

  • Page 20: Dimensional Drawings

    SL-Series rigging components 3.4.1 Dimensional drawings Z5703 GSL Compression frame dimensions in mm [inch] Z5725 KSL Compression frame dimensions in mm [inch] d&b SL-Series Rigging manual 1.10 en...

  • Page 21: Ksl Compression Frame - Rated Break Point

    SL-Series rigging components 3.4.2 KSL Compression frame - Rated break point NOTICE! To prevent the rigging components from any damage, the Splay link slot of the KSL Compression frame features a rated break point. If the Splay link is subjected to excessive compression force, the Splay link slot will break in a defined manner and direction.

  • Page 22: Dimensional Drawing

    SL-Series rigging components 3.5.1 Dimensional drawing Z5747 KSL-SUB Adapter frame dimensions in mm [inch] d&b SL-Series Rigging manual 1.10 en...

  • Page 23: Series Compression Set Components

    SL-Series rigging components 3.6 SL-Series compression set components In addition to the SL-Series compression frames, the SL-Series compression sets (Z5704 GSL Compression set/Z5724 KSL Compression set) comprise the following components: Pos. Component Description and weight Z5709 The Z5709 SL Compression chain consists of a 7.6 m (25 ft)/8 mm chain (grade 10) SL Compression and a coupling shackle with a...

  • Page 24: B2447.072 Lever Hoist

    SL-Series rigging components 3.7 B2447.072 Lever hoist With SL-Series line arrays in Compression mode, we recommend the use of the B2447.072 Lever hoist in connection with the d&b SL-Series compression sets to manually curve (compress) the array. The lever hoist provides a compression force of up to 1.0 ton (10 kN) which corresponds to the maximum permitted compression force.
  • Page 25 SL-Series rigging components Load operation WARNING! Potential risk of personal injury and/or damage to material. Do NOT operate the free chain knob [1] in lowering mode. Set the lever mode selector [2] to the desired position. When operating the lever with the lever mode selector set to the lifting (UP) or the lowering (DN) position, the hoist performs as follows: ▪...

  • Page 26: Z5705 Safety Chain 4 T

    SL-Series rigging components 3.8 Z5705 Safety chain 4 t The Z5705 Safety chain is supplied with the corresponding SL- Series flying frames and is used as a secondary safety device. Please also refer to Þ Chapter 3.14 "Secondary safety" on page 31. Specification Lifting chain (DIN EN 818) 2-leg, 10 mm...

  • Page 27: Z5707 Sl Aiming Plate

    SL-Series rigging components 3.10 Z5707 SL Aiming plate Please verify the shipment for completeness and proper condition of the items. The Z5707 Aiming plate is equipped and supplied with the following rigging components: Pos. Component Description Z5707 SL The Z5707 SL Aiming plate is Aiming plate constructed from high grade steel with a dead weight of 13.5 kg (29.8 lb).

  • Page 28: Ring Cotters

    SL-Series rigging components 3.11 Ring cotters In connection with the SL-Series rigging system, ring cotters are used for the following items to prevent the respective item from slackening and/or loosening: ▪ Fixing bolt of the shackles attached to the load beam and safety points of the flying frame.

  • Page 29: Locking Pins

    SL-Series rigging components 3.12 Locking pins WARNING! Potential risk of personal injury and/or damage to material! The steel wires between the Locking pins of the cabinets and rigging components are not intended to carry any load. The cabinet's weight must only be carried by the Front and Splay/Rear links in connection with the front and rear rigging strands of the loudspeaker cabinets and the Flying frame.

  • Page 30: Suspension Of The Flying Frame

    SL-Series rigging components 3.13 Suspension of the flying frame The suspension of the SL-Series flying frames is carried out using the corresponding SL-Series load beam. The load beam allows for either Single or Dual pickpoint operation. For this purpose, the load beam is equipped with 25 mm holes that accept the enclosed 4.75 t shackles.

  • Page 31: Secondary Safety

    SL-Series rigging components 3.14 Secondary safety WARNING! Potential risk of personal injury and/or damage to material! The secondary safety suspension must be independent of the primary suspension points and capable of carrying the total system weight. The additional safety device must be mounted in a way that the array is caught by the safety device without any drop and swing in the event that the primary suspension fails.

  • Page 32: Splay/Rear Link Mechanism

    SL-Series rigging components SUB cabinets Þ Release the upper Locking pin. ↳ The Front link extends automatically. The Front link mechanism of the SUB cabinets provides four different settings: 1. SUB to Frame (Þ Fig. 1). 2. SUB to SUB with 0° splay between the cabinets (Þ Fig. 2). 3.

  • Page 33: Series Touring Carts

    SL-Series rigging components 3.16 SL-Series touring carts Intended use The SL-Series touring carts are an integrated part of the d&b SL- Series rigging system. They are intended as transport solution as well as for setup, requiring less space on-site. In addition, the load beams can also be stored in the cart, while the flying frames may be mounted and remain on top of the entire cabinet assembly during transport and storage in the cart.
  • Page 34 SL-Series rigging components 3.16.1.2 E7802 KSL Touring cart Pos. Component Description E7802 Touring cart 4 x KSL8/KSL12 Dead weight: 50 kg (110 lb). Total weight: 288 kg (635 lb), 4 x TOP cabinets incl cover. Total weight: 340 kg (750 lb), incl.
  • Page 35 SL-Series rigging components 3.16.1.4 Loading the carts Safety precautions CAUTION! Potential risk of personal injury and/or damage to material! To avoid any risk of personal injury and/or damage to material, please observe the following. ▪ The assembly should always be carried out by two persons. ▪...
  • Page 36 SL-Series rigging components 4. At the rear of the cabinet, release all Locking pins and fold out the Splay link. 5. Insert Locking pin [3] to the Tension mode hole at the bottom of the rigging strand (Þ 6. Insert the Splay link into the Splay link slot. 7.
  • Page 37 SL-Series rigging components Manually loading for Tension mode The following procedure describes the loading for GSL cabinets. For KSL cabinets proceed in the same manner. 1. At the front of the cart, release the Locking pins on both sides. 2. At the rear center Splay link slot, release the bottom Locking pin.
  • Page 38 SL-Series rigging components Attaching the flying frame The touring cart is also intended to carry the flying frame during transport. To attach the flying frame, proceed as follows: 1. Extend the Front links of the cabinet on both sides. 2. At the rear, release Locking pin [2] and ensure Locking pin [1] is inserted in the 0°...

  • Page 39: E7492 Touring Cart Sl-Sub/Sl-Gsub

    SL-Series rigging components 3.16.2 E7492 Touring cart SL-SUB/SL-GSUB Pos. Component Description E7492 Touring cart 3 x SL-SUB/SL-GSUB Dead weight: 44 kg (97 lb). Total weight: 458 kg ( 1010 lb), 3 x SUB cabinet. Dimensions: H x W x D (cm) 200 x 140 x 116 H x W x D (inch) 79 x 55 x 46 Two slots at the rear acting as guide rails for the wheels of the first cabinet.

  • Page 40: E7804 Touring Cart Ksl-Sub

    SL-Series rigging components 3. Extend the Front links of the bottom cabinet on both sides. 4. Reinsert the Locking pins on both sides and ensure they are fully inserted and locked. 5. On the rear rigging strand, release the corresponding Locking pins on the top and bottom cabinets.
  • Page 41 SL-Series rigging components Loading the cart When the cart is loaded with KSL-SUB cabinets only, simply stack the cabinets onto the cart and interconnect them using their Front and Rear links as follows: 1. Attach the first cabinet to the cart. ↳...

  • Page 42: Truck Loading

    SL-Series rigging components 3.16.4 Truck loading During transport, the front of the outer touring cart assemblies should be facing towards the sides of the truck's tail. In this way, a proper support base is provided when the load is secured using ratchet straps.

  • Page 43: Series Array Assemblies Overview

    SL-Series array assemblies overview SL-Series array assemblies overview GSL8/GSL12 Line array 8-deep, GSL8/GSL12 Line array 8-deep, GSL8/GSL12 Line array 6-deep, SL-SUB column with 2° splay Compression mode setup Tension mode setup FRONT EXTENSION mode between the cabinets Refer to: Refer to: Refer to: Refer to: Þ...

  • Page 44: Series Array Assembly - Preassembly

    SL-Series array assembly - Preassembly SL-Series array assembly - Preassembly 5.1 Setup preparation Notes For both, Compression and Tension mode setups, it is assumed that the Touring carts are appropriately loaded and the flying frame is already attached as described in Þ Chapter 3.16.1.4 "Loading the carts"...

  • Page 45: Attaching The Load Beam To The Flying Frame

    SL-Series array assembly - Preassembly 5.1.2 Attaching the load beam to the flying frame The attachment of the load beam applies to both, Compression and Tension mode setups. Depending on the desired operating mode (STANDARD MODE or FRONT EXTENSION), attach the load beam as follows: WARNING! Potential risk of personal injury and/or damage to material!

  • Page 46: Connecting The D&B Arraysight Sender Unit

    SL-Series array assembly - Preassembly 5.1.3 Connecting the d&b ArraySight sender unit WARNING! Potential risk of personal injury. Please observe the safety instructions provided in the ArraySight manual. Þ Connect the ArraySight sender unit using the enclosed d&b K6006.200.00 CAT5e 1:1 cable ([8b]) and perform a basic test of the laser unit.

  • Page 47: Compression Mode Setup

    Compression mode setup Compression mode setup For Compression mode setup, we recommend the use of the dedicated d&b SL-Series compression sets including the B2447.072 Lever hoist to manually curve the array, as described in section Þ "11. Curving the array" on page 52. WARNING! Potential risk of personal injury and/or damage to material.
  • Page 48 Compression mode setup 2. Attaching the compression chain 1. Release the Locking pin of the coupling shackle. 2. Attach the coupling shackle to the dedicated hole position at the rear end of the load beam. 3. Reinsert the Locking pin and ensure the pin is fully inserted and locked.
  • Page 49 Compression mode setup 5. Preset the splay angles At the bottom hole index, preset the splay angles according to your ArrayCalc project using Locking pin [3] (See also Þ Chapter 2 "SL-Series rigging modes - 2 in 1" Þ "Compression mode principle - Preset" on page 10). 6.
  • Page 50 Compression mode setup 7. Attaching the next assembly 1. Lift the first assembly to allow the next assembly to be positioned below. 2. Position the next assembly and extend the Front links of the uppermost cabinet. 3. Lower the array until the Front links of the top cabinet in the cart fit into the slots at the front of the bottom cabinet of the array.
  • Page 51 Compression mode setup 8. Attaching the compression frame 1. Lift the entire array to a suitable working height. 2. With one person on each side, release the Locking pins at the front of the compression frame. 3. Insert the front studs into the corresponding slots at the front of the cabinet.
  • Page 52 Compression mode setup 10. Adjusting the lever hoist To adjust the lever hoist, proceed as follows: Note: For better illustration, the compression chain is not shown in full length. 1. Set the lever mode selector [2] to the neutral (N) position. 2.
  • Page 53 Compression mode setup 12. Securing the lever hoist WARNING! Potential risk of personal injury and/or damage to material. The second chain leg of the B2447.074 Compression frame master link is intended as a secondary safety device to secure (bridge) the B2447.072 Lever hoist in the event that its primary suspension or its breaking system should fail.

  • Page 54: Tension Mode Setup

    Tension mode setup Tension mode setup Provided... ▪ The touring cart is loaded and prepared for Tension mode as described in Þ "Manually loading for Tension mode" on page 37) and in position. ▪ The load beam has already been attached to the flying frame, as described in the previous section Þ...
  • Page 55 Tension mode setup 2. Dismantling the touring cart 1. Lift the entire assembly to a height of approx. 30 cm (1 ft) above ground. 2. At the center rear Splay link slot, release the bottom Locking pin. 3. Slightly lift the cart and disengage the Splay link. 4.
  • Page 56 Tension mode setup 4. Attaching the next assembly Due to the weight of the cabinets, further assemblies cannot be attached out of the cart in one go. The Splay links have to be engaged manually cabinet by cabinet. Proceed as follows: 1.
  • Page 57 Tension mode setup 13. The Splay link can be temporarily parked or, if it is the last cabinet of the array, the Splay link can be stored in its Park position ( ) and fixed using Locking pin [3]. 14. With one person on each side, release the Locking pins at the front of the cart.

  • Page 58: Sub Columns

    SUB columns SUB columns 8.1 Limitations NOTICE! A maximum of: ▪ 14 x SL-SUB ▪ 16 x KSL-SUB cabinets are allowed to be suspended, including all rigging components. 8.2 Rear link of the Flying frames Rear link position By factory default, the Rear link is attached to the flying frame for the deployment of applicable TOP cabinets.
  • Page 59 SUB columns Rear link adapter The Rear link adapter is located in its park position at the front of the Frame's center truss. 1. Unlock and remove the ring cotter of the fixing bolt holding the Rear link adapter in its park position. 2.

  • Page 60: Sub Column Setup

    SUB columns 7. Attach the Rear link assembly to the dedicated hole position of the load beam. 8. Insert the fixing bolt. 9. Secure the fixing bolt using the ring cotter and ensure the ring cotter is properly locked. 8.3 SUB column setup Provided the Touring cart is loaded with the SUB cabinets interconnected by their Front and Rear links as described in the previous section Þ...
  • Page 61 SUB columns 4. On the rear rigging strand, release both Locking pins. 5. Fold the Rear link into the rigging strand and reinsert the Locking pins. 2. Attaching the cable pick (Z5713) 1. Release the Locking pin of the coupling shackle. 2.
  • Page 62 SUB columns 5. On the rear rigging strand, release the Locking pins of both cabinets. 6. Fold out the Rear link of the upper cabinet. 7. Reinsert the Locking pin on the upper cabinet. 8. Fold the Rear link into the rigging strand of the bottom cabinet. 9.

  • Page 63: Mixed Ksl Array Configuration

    Mixed KSL array configuration Mixed KSL array configuration 9.1 Remarks NOTICE! ▪ For a mixed setup, the Z5722 KSL Flying frame together with the Z5723 KSL Load beam must always be used as a suspension device. The Z5747 KSL-SUB Adapter frame is required in addition.

  • Page 64: Attaching The Adapter Frame

    Mixed KSL array configuration 9.2.2 Attaching the adapter frame 1. On the rear rigging strand of the last SUB cabinet, release the Locking pin holding the Rear link in its park position. 2. Fold out the Rear link and reinsert the Locking pin. 3.

  • Page 65: Attaching The Top Cabinets

    Mixed KSL array configuration 9.2.3 Attaching the TOP cabinets The attachment of the TOP cabinets (Touring cart assemblies) is similar to the assembly of a pure TOP column, as described in Þ Chapter 6 "Compression mode setup" on page 47 and/or Þ...
  • Page 66 Mixed KSL array configuration Attaching the compression chain When the TOP cabinets are to be set up in compression mode, we recommend you at this point of the procedure to attach the compression chain as follows: 1. Release the Locking pin of the coupling shackle. 2.

  • Page 67: Series Ground Stacks

    SL-Series ground stacks SL-Series ground stacks WARNING! Potential risk of personal injury and/or damage to material! Always secure ground stacked setups against movement and possible tipping over. Observe the maximum number of cabinets permitted. 10.1 SL-Series TOP cabinets ground stack In the following, the rigging procedure for GSL-TOP cabinets ground stacks is described.
  • Page 68 SL-Series ground stacks 1. Lift the entire assembly until it is slightly lifted above the ground. 2. At the bottom hole index, preset the splay angles according to your ArrayCalc project using Locking pin [3] (See also Þ Chapter 2 "SL-Series rigging modes - 2 in 1" Þ "Compression mode principle - Preset"...

  • Page 69: E7494 Sl Outriggers

    SL-Series ground stacks 10.1.2 E7494 SL Outriggers In connection with SL-Series ground stacks consisting of GSL8/ GSL12 or KSL8/KSL12 cabinets, the E7494 SL Outriggers are used to provide an adequate and stable ground support. Two rods with winder are provided to adjust the vertical inclination of the entire ground stack.

  • Page 70: Sub/Sl-Gsub Ground Stack

    SL-Series ground stacks Attaching the poles to the cart Note: Graphics shown without loudspeaker cabinets for better illustration. To release and reinsert the Socket pins, you have to access them from underneath the cart. 1. On the cart, release all Socket pins of the corresponding slot. 2.

  • Page 71: Safety And System Checks

    Safety and system checks Safety and system checks Before hoisting the array to its operating position, recheck the actual status of the assembly. When applicable, the same safety and system checks also apply to ground stack assemblies. 11.1 Mechanical setup General Be aware that any object or tool left on the top of the array during setup may fall when the array is operated.

  • Page 72: Hoisting, Aiming And Securing The Array

    Hoisting, aiming and securing the array Hoisting, aiming and securing the array 12.1 Hoisting the array WARNING! Potential risk of personal injury and/or damage to material! Always ensure that each of the hoists is able to carry the total weight of the array. When hoisting the array, unpredictable dynamic forces as well as swinging of the array must be taken into account.

  • Page 73: Vertical Aiming

    Hoisting, aiming and securing the array 12.2.2 Vertical aiming In connection with the Z5711 ArraySight sender unit (laser inclinometer), the vertical aiming of the array can be sufficiently and easily adjusted. CAUTION! Potential risk of personal injury. The high brightness laser of the d&b ArraySight sender unit requires additional safety considerations.

  • Page 74: Derigging

    Derigging Derigging 13.1 General To dismantle any of the assemblies, follow the corresponding assembly and setup instructions in reverse order. The same safety instructions apply! WARNING! Potential risk of personal injury and/or damage to material! In particular, make sure that when lowering and decompressing the array nobody is directly underneath or in the vicinity of the array.

  • Page 75: Tension Mode Disassembly

    Derigging 7. Detaching the compression and safety chain 3. Lower the load beam and disconnect the chains and the aiming plate. Once the last assembly is stored on the cart and lowered onto the ground, detach the compression and the safety chain. 4.

  • Page 76: Care And Maintenance

    Care and maintenance Care and maintenance 14.1 Transport / Storing During transport ensure the rigging components are not stressed or damaged by mechanical forces. Please also refer to Þ Chapter 3.16.4 "Truck loading" on page 42. Due to their surface treatment the rigging components are temporarily protected against moisture.
  • Page 77 Care and maintenance Ring cotters ▪ Visual inspection for obvious damage and deformation. ▪ Functional test of the locking mechanism as described in .Þ Chapter 3 "SL-Series rigging components" Þ 3.11 "Ring cotters" on page 28. If a ring cotter can no longer be properly fitted to the fixing bolt and locked, it must be exchanged.

  • Page 78: Manufacturer's Declarations

    Manufacturer's declarations Manufacturer's declarations 15.1 EU conformity (CE symbol) This declaration applies to: d&b SL-Series loudspeaker cabinets d&b SL-Series rigging components (With integrated rigging components.) (Including all additional items.) ▪ Z0750 GSL8 ▪ Z5701 GSL Flying frame ▪ Z0751 GSL12 ▪...
  • Page 79 www.dbaudio.com...

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