Contrec 515 Operation Manual
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Contrec 515 Operation Manual

Flow computer, application br02, batch/ratio process controller for volumetric analog flowmeters
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Model 515 Flow Computer
Operation Manual
BR02
Application
Batch/Ratio Process Controller
for
Volumetric Analog Flowmeters
15 August 2021

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  • Page 1 Model 515 Flow Computer Operation Manual BR02 Application Batch/Ratio Process Controller Volumetric Analog Flowmeters 15 August 2021...
  • Page 2 Should any questions arise which cannot be answered specifically by this manual, they should be directed to Contrec Ltd for further detailed information and technical assistance. Contrec Ltd will not accept any liability for either direct or consequential damages resulting from the use or misapplication of the contents of this manual.
  • Page 3 Operating & Storage Temperature Operating: If a heater is being used, DO NOT isolate the instrument in temperatures below -20°C. Storage: DO NOT store the equipment below -20°C. 515 BR02 - 15 August 2021 515 BR02 - 15 August 2021...
  • Page 4 Instrument Disposal Contrec instrumentation should not be thrown into the general waste system. If within EU member states, this instrument should be disposed of according to the guidelines set by the WEEE (Waste Electrical and Electronic Equipment) directive 2012/19/EU.

  • Page 5: Table Of Contents

    Digital Output Connection Control Relays (Alarms) RC Network for Interference Suppression Communications COM-1 RS-232 Port COM-2 RS-485 Port Option COM-2 Ethernet Port Option Mains Connection Earthing and Shielding Disconnection Device Maintenance Instructions Battery Replacement 515 BR02 - 15 August 2021...
  • Page 6 Program Backup & Reports Backup via 500 Series Program Manager Printing Configuration Report Upload and Clone of Application Software Calibration Menu Tree Instrument Settings Units of Measurement Parameters Inputs Outputs Alarms Communications Time Settings and Data Logging 515 BR02 - 15 August 2021...
  • Page 7 Appendix A Glossary Glossary Appendix B Model Numbers Product Codes Custom Version Codes Application Information Code Appendix C Ethernet Port & Setup Ethernet Port Connecting 515 Ethernet to Networks/Routers Connecting DataMod via Ethernet Index 515 BR02 - 15 August 2021...
  • Page 8 515 BR02 - 15 August 2021...
  • Page 9 Batch Operation with Manual or Automatic Reset Batch Operation with Automatic Restart Calibration Menu Tree Sheet 1 Calibration Menu Tree Sheet 2 RS-232 Cable Connections to a Computer RS-485 Connections DataMod - Modbus Connection Settings 515 BR02 - 15 August 2021...
  • Page 10 515 BR02 - 15 August 2021...

  • Page 11: Introduction

    Backlit display with LCD backup Overview The 515 BR02 application is a batching flow controller for delivery of preset quantities at preset flowrates using a volumetric analog input. Batch control can operate in preset or on-off modes, while flow control can be set to local (manual) or PI loop mode.

  • Page 12: Displayed Information

    The front panel display shows the current values of the input variables and the results of the calculations. The instrument can be supplied with a real-time clock for storage of up to 1000 transactions with time and date stamps. 515 BR02 - 15 August 2021...

  • Page 13: Main Menu Variables

    Totals are output as pulses and rates are output as 4-20 mA signals. One output is standard, a second output is available as an option. 515 BR02 - 15 August 2021...

  • Page 14: Relay Outputs

    The software is a Windows based program that is freely available from the download section of the Contrec website. The program can be used to create a custom version of an existing application to be saved for backup purposes and/or to generate a PDF of configuration report for record keeping.

  • Page 15: Approvals

    Properly shielded and grounded cables and connectors must be used in order to meet FCC emission limits. Contrec Ltd is not responsible for any radio or television interference caused by using other than recommended cables and connectors or by unauthorized changes or modifications to this equipment.
  • Page 16 Introduction 515 BR02 - 15 August 2021...

  • Page 17: Specifications Specification Table

    8 to 24 volts DC, programmable BR2032 and CR2032 manufactured by Current 70 mA @ 24 V, 120 mA @ 12 V maximum Panasonic or Sony Protection Power limited output Battery Life 5 years (typical) 515 BR02 - 15 August 2021...
  • Page 18 Programmable: 10 , 20, 50, 100, 200 or 500ms 4-20 mA Output Supply 9 to 30 volts DC external Resolution 0.05% full scale Accuracy 0.05% full scale (20C) 0.1% (full temperature range, typical) Important: Specifications are subject to change without notice. 515 BR02 - 15 August 2021...

  • Page 19: Installation & Maintenance

    The standard mounting procedure is panel mounting in a cutout that is 139 mm wide by 67 mm high. Two side clips secure the unit into the panel. Figure 2 shows the panel mounting requirements for the 515 instrument. Side View...

  • Page 20: Electrical Connection

    Note: On these option cards the 6 way relay terminal block is ORANGE. Figure 4 shows the new option card with the RS-485 port (terminals 19-21). Figure 4 Rear Panel Connections - New RS-485 Version 515 BR02 - 15 August 2021...

  • Page 21: Terminal Designations

    E Mains ground Term 36 only available on AC power in 100- RC Relay common 3-4 N Mains neutral new style option card MAINS 240VAC A Mains active RS232 COM-1 port 9-pin serial port 515 BR02 - 15 August 2021...

  • Page 22: Terminal Wiring Insulation

    Electrical Code of Practice as dictated by the Authority Having Jurisdiction (AHJ). The terminal designations (L/N/E) are clearly indicated just above the mains input connector on the rear panel of the instrument. 515 BR02 - 15 August 2021...

  • Page 23: Inputs

    Figure 7 Internally Powered Voltage Transmitter 4-20 mA Inputs For externally powered current loops, connect each transmitter to a pair of input terminals as shown in Figure 8. Refer to Terminal Designations for specific terminal numbers for this application. 515 BR02 - 15 August 2021...

  • Page 24: Logic Input Connection

    300ms is required to guarantee reading of an input. It is possible to read the status of all the logic inputs via a Modbus register even if they are not used for a control purpose in the application. 515 BR02 - 15 August 2021...

  • Page 25: Outputs

    27 (+) and 28 (-), output channel 2 uses terminals 29 (+) and 30 (-). Maximum Load Resistance = (Supply-9) / 0.02 ohms 4-20 mA DC supply Output 9-24V (OUTn) Load Shield Figure 11 Output 4-20 mA Connection Diagram 515 BR02 - 15 August 2021...

  • Page 26: Digital Output Connection

    27 (+) and 28 (-). Output channel 2 uses terminals 29 (+) and 30 (-). Vo +8...24V DC External Load Resistor 10K Logic Input Open Pulse Output Collector (OUTn) Output DC Ground Shield Figure 12 Output Pulse Connection Diagram 515 BR02 - 15 August 2021...

  • Page 27: Control Relays (Alarms)

    Note: Solid state relays (SSR) use AC voltage only. Relay 1 RC Relay 1-2 Common Control Supply Relay 2 Control Relay 3 Alarm/Load Relay 4 Alarm/Load Supply Relay 3-4 Common Figure 13 Relay Connection Diagram 515 BR02 - 15 August 2021...

  • Page 28: Rc Network For Interference Suppression

    The basic principle of the operation is that the capacitor prevents a series of sparks arcing across the contact as the contact breaks. The series resistor limits the current through the contact when the contact first makes. 515 BR02 - 15 August 2021...

  • Page 29: Communications

    Figure 14 shows the connection of several instruments to a computer using the RS-485 port. Twisted Pair Host Computer Load 120 ohms Comms 19 20 21 19 20 21 Instrument Instrument Figure 14 RS-485 Interface Connections 515 BR02 - 15 August 2021...

  • Page 30: Com-2 Ethernet Port Option

    If mounted in an ExD enclosure, before proceeding, refer to the ExD manual for further information. This work may need to be scheduled and carried out in accordance with the local electrical Code of Practice. 515 BR02 - 15 August 2021...

  • Page 31: Battery Replacement

    2. Conformal coated “C” version - Type BR2032, manufacturer Panasonic ONLY. 3. Non Conformally coated versions :- BR2032, CR2032, Sony or Panasonic ONLY. *Issue 7 option card can be identified with 6 way (31-36) ORANGE relay connector. 515 BR02 - 15 August 2021...
  • Page 32 Installation & Maintenance 515 BR02 - 15 August 2021...

  • Page 33: Operation

    Flow control values • Instrument settings For each total, there is an associated rate as follows: Total Rate Net Volume Net Flowrate Main Line Volume Main Line Flowrate Process Line Volume Process Line Flowrate 515 BR02 - 15 August 2021...

  • Page 34: Default Variable

    Continue to BATCH BATCH hold for two seconds to enter edit mode for the preset if access is authorised. Pressing the key briefly displays the accumulated total. BATCH 515 BR02 - 15 August 2021...

  • Page 35: Main Menu Items

    MODEL INFO Menu information as described in Model Information on page 28. CAL MENU Only shown in Detail Hold the key to enter Calibration View Menu mode as described in Calibration View Mode page 42. 515 BR02 - 15 August 2021...

  • Page 36: Detail And Basic Menu

    Operation Detail and Basic Menu The 515 instrument has the option to switch the main menu from the full Detail menu to a Basic menu. The Detail menu includes all of the main menu variables and the HOLD SET sub menu items as listed above. In the Basic menu only the application or operator essential main menu variables are shown.

  • Page 37: Setting The Flow Control Setpoints

    The instrument displays the most recent log record first. The log record number and corresponding delivery number are shown, for example LR-001 and DEL 1236. 1236 LR-001 3. Use the keys to scroll to the delivery number or log record of interest. 515 BR02 - 15 August 2021...

  • Page 38: Model Information

    ABC123 left. Both items are entered when the instrument application software is initially loaded. If the unit tag is not used the default tag, , will be used. UNIT 515 BR02 - 15 August 2021...

  • Page 39: Flow Control Modes

    Blend-2 mode (for blending point after main flowmeter) In all of these modes, except Blend-2, the Net flow is the combination of the Main and Process flows. In Blend-2 the Main flow equals the Net flow. 515 BR02 - 15 August 2021...
  • Page 40 For details on this method see below: ”Tuning the Control Loop”. Proportional The control and tuning of the process line in Flowmeter Control Valve Process Flow this mode is independent of the main flow. 515 BR02 - 15 August 2021...
  • Page 41 Main Flow The desired process flow is determined as a ratio of the main (net) flow (0 to 80% Main range). i.e. Flowmeter Process Flow Process Proportional  -------------- flow Ratio% Flowmeter Control Valve flow 515 BR02 - 15 August 2021...

  • Page 42: Tuning The Control Loop

    As the idle position for any On-Off control valve in a batching system is “closed”, a special option in the Batch Mode parameter, RELEASE, allows the valve to be opened from within calibration. For more information, refer Release Mode on page 34. 515 BR02 - 15 August 2021...

  • Page 43: Batch Operation Modes

    A slow flow start feature is available for smoother batching. The automatic overrun compensation feature can be used to improve accuracy and repeatability. An auto-restart feature for automated repeat batches is also available in preset mode. 515 BR02 - 15 August 2021...

  • Page 44: On-Off Mode

    If calibration is exited while in RELEASE mode the On-Off valve will close and the batch mode will default to PRESET mode. 515 BR02 - 15 August 2021...

  • Page 45: Batch Operation

    A digital output can be programmed as a batching Relay 1 Analog Input4 pump control signal if required. Main Flow Main Flow Flow Control Flowmeters Valves Process Flow Bleed Flow Proportional Control Valve 515 BR02 - 15 August 2021...

  • Page 46: Safety And Security

    STOP When the process is in pause mode, the RUN led will flash to prompt the operator to continue or abort the batch. 515 BR02 - 15 August 2021...

  • Page 47: Resetting A Batch

    The Remote Stop input can also be used to reset the batch total by holding the logic input low for 2 seconds if the batch is already complete. For connection details, refer to Logic Input Connection on page 14. 515 BR02 - 15 August 2021...

  • Page 48: Batch Flow Errors

    In each of the above modes and configurations the parameters can be programmed to determine the behaviour and timing of relays and output signals. The following figures provide examples of some batch operations. Refer to Instrument Settings on page 48 for more details. 515 BR02 - 15 August 2021...

  • Page 49: Batch Operation With Manual Or Automatic Reset

    Batch End of Batch Pump Control Analog “Hold Output” Control Disabled Output Prestop Qty Analog “Hold Output” Control Enabled Output Hold Output Time Prestop Qty Figure 15 Batch Operation with Manual or Automatic Reset 515 BR02 - 15 August 2021...

  • Page 50: Batch Operation With Automatic Restart

    End of Time Batch End of Batch Pump Control Analog “Hold Output” Control Disabled Output Prestop Qty Analog “Hold Output” Control Enabled Output Hold Output Time Prestop Qty Figure 16 Batch Operation with Automatic Restart 515 BR02 - 15 August 2021...

  • Page 51: Instrument Calibration

    “programmable” parameters, but the correct password must be entered to change the password-protected parameters. Likewise, the CAL switch (Logic Input 4) must be used to enter Calibration Set mode to change the CAL switch protected parameters. 515 BR02 - 15 August 2021...

  • Page 52: Calibration View Mode

    To select the next digit, press 6. Press or use the CAL switch on Logic Input 4 (if “Cal switch protected” items exist) to accept the password and proceed. 7. Proceed and observe the access confirmations. 515 BR02 - 15 August 2021...
  • Page 53 “Cal switch protected” items exist, the CAL switch can be closed for two seconds. The instrument makes two beeps and cancels the Cal and Set indicators. Alarm 515 BR02 - 15 August 2021...

  • Page 54: Changing The Instrument Settings

    The calibration of some parameters is based on the units that are defined for the relevant variables. These units of measurement can been viewed in the UNITS menu in the Instrument Settings section below. 515 BR02 - 15 August 2021...

  • Page 55: Program Backup & Reports

    To assist in keeping an audit trail of the program settings and changes made via the front panel, the 515 instrument provides the ability to print the configuration to a local printer if one has been connected and assigned to one of the 515 communication ports.

  • Page 56: Calibration Menu Tree

    DEVIAT AUTO COMP value No-SET BATCH SET-nn BATCH DIRECT ACCES RELEASE Flow Setpoint Flow Setpoint FLOW value FLOW value DEVIAT value DEVIAT PRESET BATCH value O-RUN COMP Figure 17 Calibration Menu Tree Sheet 1 515 BR02 - 15 August 2021...
  • Page 57 I/O assignment position to move to the next I/O assignment in the submenu (eg pressing on ALRM1 will move you to ALRM2 if it exists) Figure 18 Calibration Menu Tree Sheet 2 515 BR02 - 15 August 2021...

  • Page 58: Instrument Settings

    YES, then press the key. The instrument makes three beeps to confirm the reset command. The message -RESET- PLEASE WAIT will be displayed as the instrument exits calibration mode and completes a full re-boot sequence. 515 BR02 - 15 August 2021...

  • Page 59: Parameters

    Enter the value as a percentage. While the main menu Deviation (error) is within the deadband, the process control signal will remain steady (i.e. the error is treated as zero in the algorithm). 515 BR02 - 15 August 2021...
  • Page 60 The batch limit determines the maximum batch preset value that can be entered. If a value of zero is entered for this parameter then no limit is applied. Enter the value in the engineering units of the batch preset. 515 BR02 - 15 August 2021...
  • Page 61 The automatic reset feature allows the previous batch total to be reset automatically when a new batch is started with the RUN key. Press to select ENABLE or DISABLE. 515 BR02 - 15 August 2021...
  • Page 62 P-FLOW Preset Loop/Process flowrate setpoint. This setpoint is only available for LOOP control and TUNE modes. The value of the setpoint must not be greater than the process flow range (P-FLOW RANGE). 515 BR02 - 15 August 2021...

  • Page 63: Inputs

    For example, if the source signal is 4 mA at a minimum volumetric flowrate of 2m /M, enter 2 as the minimum point. If the source signal is 20 mA at a maximum volumetric flowrate of 250m /M, enter 250 as the maximum point. 515 BR02 - 15 August 2021...
  • Page 64 Seconds to reach 90% Seconds to reach 99% of full swing of full swing The input filter range is from 0 to 99. A setting of 0 (zero) means that there is no filtering. 515 BR02 - 15 August 2021...
  • Page 65 This parameter is available for viewing and editing only when the AINP4 correction type is set to Non-linear. Enter the number of non-linearity correction points. Press to select a number between 1 and 20 for the number of correction points. 515 BR02 - 15 August 2021...
  • Page 66 DISPLAY next item. OUT-01 AINP3 This parameter is available for viewing and editing only when the correction type is set to Non-linear. OUT- Enter the normalised output value for the correction point. 515 BR02 - 15 August 2021...

  • Page 67: Outputs

    Activates when the controller’s total(s) are reset. • OP-END - A control signal that reflects the End of Batch condition (Note: not applicable if Batch mode is ON-OFF). Press to select the function required. 515 BR02 - 15 August 2021...
  • Page 68 1.000 generates one pulse for . Similarly, a pulse factor of 3.000 generates one pulse for 3 m For more information, see Output Pulse Factor on page 59. The output pulse factor cannot be 0 (zero). 515 BR02 - 15 August 2021...
  • Page 69 50 ms: 1000 -------------- - 10Hz The maximum pulse output frequency is:  2 50 ----- - The minimum pulse factor for that frequency is: 515 BR02 - 15 August 2021...

  • Page 70: Alarms

    Each alarm is completely independent, e.g. a High alarm does NOT need to have a higher setpoint than the a Low alarm. 515 BR02 - 15 August 2021...

  • Page 71: Communications

    Ethernet connection requires COM-2 setting to be: RTU (Modbus), 19200 Baud rate, even parity and 1 stop bit. • COM-3 Port - A special communications port that is only applicable to some applications. 515 BR02 - 15 August 2021...
  • Page 72 When multiple instruments (slaves) are connected to one communication device (master), each assigned address must be unique. Note: The master device uses the RTU address 0 (zero) for broadcasting to all connected slave units. 515 BR02 - 15 August 2021...

  • Page 73: Time Settings And Data Logging

    The instrument will log a total of 1000 deliveries (batches) if the real-time clock option is installed. The logs are taken at the end of each batch or upon reset if a batch has been aborted before the preset total has been reached. 515 BR02 - 15 August 2021...
  • Page 74 • PRN-01 Generic computer printer • PRN-02 Generic roll printer (prints first line first) • PRN-03 Slip printer TM295 • PRN-04 Label (roll) printer - Citizen CMP30L Press to select Printer Type. 515 BR02 - 15 August 2021...

  • Page 75: General Setup Parameters

    EN DISP - Timeout is enabled during Normal mode and Calibration View mode. • EN EDIT - Timeout is enabled during Calibration Set mode. • EN ALL - Timeout is enabled for all modes. 515 BR02 - 15 August 2021...

  • Page 76: Test Menu

    The Test menu enables you to view the inputs and outputs to and from the instrument. In Calibration Set mode (by entering the system password), you can control the outputs and the alarms as described in the table below. 515 BR02 - 15 August 2021...

  • Page 77: System Messages

    The manufacturer or distributor can enter user-defined text for the messages. This user-defined text is displayed, instead of the default (English) messages, when the Display Tags option in the Setup menu is set to USER. 515 BR02 - 15 August 2021...

  • Page 78: Error Messages

    (or pause) the flow. Leakage The leakage condition is detected when an amount greater than the Detected acceptable total is received without flow being initiated by the batch controller. 515 BR02 - 15 August 2021...

  • Page 79: Warning Messages

    You have exceeded the preset limit. The instrument will set the Max Set maximum allowed value. Prompt Messages The system displays prompt messages as described in the following table: Prompt Messages Description Connect Permissive Connect permissive to proceed with batching. 515 BR02 - 15 August 2021...
  • Page 80 Instrument Calibration 515 BR02 - 15 August 2021...

  • Page 81: Communications

    Common Optional Optional DB25 Figure 19 RS-232 Cable Connections to a Computer Note: The instrument requires a cable with straight-through connections. Do not use a null modem cable for RS-232 connection to a computer. 515 BR02 - 15 August 2021...

  • Page 82: Protocols

    Note: The Printer Protocol is only available if the option with Real Time Clock is installed. Also a protocol cannot be assigned to more than one port at a time as described in Communications on page 61. 515 BR02 - 15 August 2021...

  • Page 83: Simple Ascii Protocol

    • ASCII - In this ASCII protocol each command and response is a string of ASCII characters. This proprietary protocol is developed by Contrec to allow for simple information interchange. The main advantages of this mode are that it allows extended time intervals to occur between characters without causing a timeout error and that messages can be sent and monitored easily with a simple ASCII terminal.

  • Page 84: Instrument Responses

    Instrument Responses The instrument response time to any enquiry is not more than 300 ms. The responses from the instrument are in the following format: HEADER DATA DATA DATA 515 BR02 - 15 August 2021...
  • Page 85 The following request is for the only instrument that is connected to the communication port to return the values of all main menu variables. : A 0 0 1 : R V A ? 515 BR02 - 15 August 2021...
  • Page 86 Return the number of log records (non- timebased logging) Log Response Example The following message asks the instrument with address 001 to return the number of logs that the instrument stores: : A 0 0 1 : R L R ? 515 BR02 - 15 August 2021...
  • Page 87 “Model Info” menu. Instrument Information Response Example The following message asks the instrument with address 001 to return the general information about the instrument: : A 0 0 1 : R I G ? 515 BR02 - 15 August 2021...

  • Page 88: Corrupted Or Invalid Requests

    For example, if the instrument received the following request variables message :A001:RVT? it will return only the header because there is no T option for the ‘Variables Request’ message. 515 BR02 - 15 August 2021...

  • Page 89: Modbus Rtu Protocol

    The address of the instrument is programmable in the range from 1 to 247. Some addresses are reserved according to PI-MBUS-300 and have a special meaning: • 0 = Broadcast, no response required from slave devices • 248 to 255 Reserved 515 BR02 - 15 August 2021...
  • Page 90 Slave device busy The slave is engaged in processing a long duration program command. The master should re-transmit the message later when the slave is free. 515 BR02 - 15 August 2021...

  • Page 91: List Of Data Registers

    (register X) 3rd byte low byte (register X+1) 4th byte high byte (register X+1) This means that two data registers must be read or written to obtain, or preset, one data value. 515 BR02 - 15 August 2021...
  • Page 92 02 - clear accumulated totals 03 - clear non-accumulated totals Note: the Clear Data command is not executed (and register 39 is set to non-zero value) when the controller has a transaction in progress. Reserved 515 BR02 - 15 August 2021...
  • Page 93 0 = Reset 1 = Maintenance 2 = Completed 3 = Waiting to restart 4 = Paused 5 = Waiting for timeout 6 = Running (Slow Start) 7 = Running (Prestop) 8 = Running (Full Flow) 515 BR02 - 15 August 2021...
  • Page 94 Raw analog input data. 4-20mA inputs are read in Amperes. Analog Inp.2 0-5V or 1-5V inputs are read in Volts Analog Inp.3 RTD inputs are read in degrees Kelvin. Analog Inp.4 Unused inputs are configured as 4-20mA. 515 BR02 - 15 August 2021...
  • Page 95 Modbus Accessible Parameters on page 52. Register Name Comments Read Only or Type Read/Write Preset Control Output Setpoint Preset Flowrate Setpoint Preset Ratio Setpoint Batch Preset Value Batch Overrun Compensation Value 61 to 99 Reserved 515 BR02 - 15 August 2021...

  • Page 96: Printer Protocol

    A customized printout can be provided which can have up to 6 header lines and 6 footer lines. It is also possible to exclude some main menu items on the printout. If any customizing of the printout is required discuss this with the distributor. 515 BR02 - 15 August 2021...

  • Page 97: Types Of Printouts

    Logs are cleared in the TM/LOG menu. If a second print or docket of the same delivery is generated, the words “(DUPLICATE DOCKET)” are included at the top of the printout. i.e. (DUPLICATE DOCKET) #### DELIVERY No. 000256 515 BR02 - 15 August 2021...
  • Page 98 SET key for two seconds will initiate the printout. Any of the Log Reports will have the following format: Custom Header Lines Title of Report <internally set, indicates report type> Current Date & Time Instrument Serial No. & Tag -------------------------------------------- <separation line> 515 BR02 - 15 August 2021...
  • Page 99 ID information and a “Data Not Available” message. Custom Header Lines Title of Report Current Date & Time Instrument Serial No. & Tag Data Not Available Custom Footer Lines -------------------------------------------- <separation line> 515 BR02 - 15 August 2021...

  • Page 100: Printer Data Control

    When a communications timeout error has been activated the message COMMS TIMEOUT will be scrolled once, the request to print will be cleared and the instrument will return to its normal mode. 515 BR02 - 15 August 2021...

  • Page 101: Glossary

    The 500 Series Program Manager (500-PM software) is a Windows based Software program that is freely available from the download section of the Contrec website. The program is a comprehensive configuration tool and resource centre that can be used to tailor an instrument to suit specific application needs including program settings, units of measurement, custom tags/text, access levels and more.
  • Page 102 515 BR02 - 15 August 2021...

  • Page 103: Appendix B Model Numbers

    Note: The first character represents the CPU installed (factory use only). The remaining 6 characters only MODEL represent hardware that affects the operation. Note: Example full product part number is 515.111USC-BR02 (this is the number used for placing orders). 515 BR02 - 15 August 2021...

  • Page 104: Custom Version Codes

    Assignment type F-tP-- BT01 INPUT Application number The Application Information code is returned as part of a General Instrument request (as described in Instrument Information Request on page 77). 515 BR02 - 15 August 2021...
  • Page 105 For example, is an instrument with FINP1 (frequency input 1) assigned to a flow input, AINP1 assigned to a temperature input and AINP2 assigned as a pressure input. The other inputs are not used. 515 BR02 - 15 August 2021...

  • Page 106: Appendix C Ethernet Port & Setup

    (providing there are addresses available). If your network cannot locate the instrument you may need to run the ‘Digi Discovery’ tool (Contrec guide available on request) or enter the Ethernet module’s MAC address within your router settings. If required, the instrument can also be set to a static IP address, however it is strongly advised that only IT competent persons access and edit site network and 515 Ethernet settings.

  • Page 107: Connecting Datamod Via Ethernet

    Connecting DataMod via Ethernet Using the IP address that you or the network/router has assigned to the 515 instrument, enter this into the Host Name / IPv4 Address tab within DataMod’s Modbus Connection Settings as per Figure 21. Ensure all other settings are correct as per the Datamod User Guide and the 515 Ethernet Guide - Establishing a Connection to Datamod.
  • Page 108 515 BR02 - 15 August 2021...

  • Page 109: Index

    COM-1 RS-232 batch COM-2 RS-485 configurations common preset values errors communication operations connections print protocols reset communications 3, 71 start menu stop connecting permissive batch control BATCH key batch limit batch modes 515 BR02 - 15 August 2021...
  • Page 110 20, 72 logic input connection exception codes logic input control Exception Status main menu features basic and detailed flash driver port assignment main menu items format, date mains connections front panel maintenance keys LEDs 515 BR02 - 15 August 2021...
  • Page 111 4-20mA types digital product number codes pulse factor Program Manager outputs menu programmable parameter prompts 515 BR02 - 15 August 2021...
  • Page 112 SET key setpoint, alarm settings instrument setup menu shielding snubber software configuration tool specifications standards starting a batch status LEDs stop bits STOP key stopping a batch suppression, interference system errors messages prompts warnings 515 BR02 - 15 August 2021...

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