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FAR KJ 45/S Translation Of Original Instructions

FAR KJ 45/S Translation Of Original Instructions

Hydropneumatic tool

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TRANSLATION OF ORIGINAL INSTRUCTIONS
HYDROPNEUMATIC TOOL
FOR INSERTS M4 - M12
INSTRUCTIONS FOR USE
www.air-allied.com.au
sales@air-allied.com.au
Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

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Summary of Contents for FAR KJ 45/S

  • Page 1     TRANSLATION OF ORIGINAL INSTRUCTIONS HYDROPNEUMATIC TOOL FOR INSERTS M4 - M12 INSTRUCTIONS FOR USE www.air-allied.com.au sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 2 The undersigned Far S.r.l., having its office in Quarto lnferiore (BO), Via Giovanni XXIII No. 2, herewith DECLARES on its sole responsibility that the riveting machine Type: KJ45/S - Hydropneumatic tool Application: for threaded inserts M4 - M12 which is the object of this declaration complies with the basic safety requirements established in the law decree Leg.
  • Page 3 TOPPING UP OIL-DYNAMIC CIRCUIT • Do not carry the connected tool by pulling the hose. The hole must be far from any heating sources or from cutting MAINTENANCE & CHANGE OF SIZE parts.
  • Page 4: Tool Identification

    TOOL IDENTIFICATION GENERAL NOTES AND USE The riveting tool KJ 45/S is identified from a marking that shows company name and address of manufacturer, desig- The tool can be employed only for threaded inserts M4 - nation of the tool, CE mark and year of manufacturing. If M12.
  • Page 5 TOPPING UP THE OIL-DYNAMIC CIRCUIT (fig. f2-f3) AIR FEED The compressed air system must be provided with air cleaners Check that the threaded tie rod (A) and head (B) couple as- and condensation drains and must guarantee that the air sup- sembled on the riveting tool is suitable to the size of the insert plied to the feeder has a constant pressure of min.
  • Page 6 PLACING OF THE INSERT (fig. f4-f5-f6) Check that the threaded tie rod (A) and head (B) couple as- sembled on the riveting tool is suitable to the size of the insert to be used. Adjust the stroke as indicated (fig. f2-f3). Introduce the insert on the tie rod (A) and push slightly on it as indicated in f4, so as to make it clamp automatically on the threaded tie rod.
  • Page 7 WORKING PROBLEMS (fig. f7) Any time it is necessary to unscrew forcedly the threaded tie rod from the insert, push the button (P). ATTENTION! Carry out this operating keeping the riveting tool firmly in order to avoid sharp move- ments which could damage people or things. sales@air-allied.com.au Air &...
  • Page 8 CHANGE OF SIZE (fig. f8-f9-f10-f11) The riveting tool is supplied with 6 pairs of threaded tie-rods (A), heads (B), screws (R) and spacers (S) only for tie-rods from M4 to M6 (f8). To change the size make as follows: • Unscrew the cone-carrying head (O) by a 22 mm standard spanner (f9).
  • Page 9 TIE-ROD/HEAD UNIT ADJUSTMENT (fig. f14-f15-f16) Changing the length of the insert to clamp, the position of the head (B) compared to the threaded tie rod (A) should be ad- justed. Disconnect the compressed air feeding from the tool. Screw an insert of the desired length on the threaded tie rod manual- ly until the insert head touches the riveting tool head (B).
  • Page 10: Maintenance

    It is advisable to carry out a complete overhaul of the riveting tool after 600,000 cycles or every year. In this case apply only to centres authorised by FAR S.r.l. DISPOSAL OF THE RIVETING TOOL Follow the prescriptions of the national laws for disposing of the riveting tool.
  • Page 11 KJ45/S sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 12 Pos.  Code  Descrip on  Qty  001  713291  Head M 10  1  Screw TCCE M10 x 70 UNI  002  71C00281  1  5931 ‐ 12,9  Hexagonal unit for  e‐rod M  003  72A00105  1  10  004  713292  Head M 12  1  005  713177  Tie rod M 12  1  Hexagonal unit for  e‐rod M 8  006  72A00104  2  ÷ M 12  007  713290  Head M 8  1  008  71345529  Spacer for screw M 8 ...
  • Page 13 KITA  74000042  Pneuma c kit  Code  Descrip on  Qty  71C00295  Ring Parbak 8‐028  1  71C00296  Gasket OR 5‐670  1  710925  Gasket OR 027  1  711062  Gasket OR 2‐126  1  710244  Gasket OR 2‐130  1  713275  Gasket OR 2‐122  1  713390  Gasket OR 2‐007  2  710258  Gasket OR 5‐612  1  710921  Gasket OR 2‐115  1  71C00529  Gasket XR 008 PP180 B  1  710528  Gasket OR 2‐120  1 ...
  • Page 14 KJ45/S sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 15 Pos.  Code  Descrip on  Qty  026Q  711722  Gasket B‐094063‐B / NEI  1  027  713402  Seeger ring JV 25  1  028  71345258  Jacket  1  029  71345261  Flange  1  030A  71C00295  Ring Parbak 8‐028  1  031A  71C00296  Gasket OR 5‐670  1  032A  710925  Gasket OR 027  1  033  71345264  Oil‐dynamic piston  1  034Q  713389  Gasket 157118‐B / NEO  1 ...
  • Page 16 KJ45/S sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 17 Pos.  Code  Descrip on  Qty  061A  710528  Gasket OR 008  1  062A  710572  Gasket OR 2‐120  1  063A  710385  Gasket OR 2‐006  2  064A  713394  Gasket OR 2‐106  1  065  713401  Pin NRB ø 3 x 19.8  1  066A  710376  Gasket OR 2‐009  2  067  72A00019  Push‐bu on unit  1  068AHI  711338  Gasket OR 2‐003  2  069AHI  710918  Gasket OR 2‐005 ...
  • Page 18 KJ45/S sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 19 Pos.  Code  Descrip on  Qty  070AHI  716060  Gasket OR 2‐010  1  071  72C00003  Body  1  071  72C00017  Body  1  072  713403  Ball ø 5,5  1  073  71345272  Valve cap  1  074  71345273  Coil  1  075A  713400  Gasket OR 5‐616  7  076  72A00028  Air connector unit 1/4"  1  077A  71C00355  Gasket OR 1,78 x 8,73  1 ...
  • Page 20 KITN  74000030  Pneuma c piston kit  KITO  74000031  Pneuma c jacket kit  KITP  74000023  Coil kit  sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 21 KJ45/S sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
  • Page 22 Pos.  Code  Descrip on  Qty  001  71C00764  Bearing 61801  1  002  71345645  Gear cage  1  003  71345644  Planetary gear  3  004  71345643  Crown gear  1  005  71345642  Washer  1  006  71C00763  Bearing AY7‐ZZ  1  007  71345640  Connector  1  008  71C00761  Spring pin ø 1,5 x 10 UNI 6875  2  009  71345639  Tongue  5 ...