Brano 15-00/2,5t Operation Manual

Rack jack

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SECURITY PRINCIPLES, OPERATION AND MAINTENANCE
type: 15-00/2,5t; 15-00/5t; 15-01/10t; 15-01/16t; Z23/20t
type: 15-00-RK/2,5t; 15-00-RK/5t; 15-01-RK/10t
type: 15-00-VK/2,5t; 15-00-VK/5t; 15-01-VK/10t
WITH ADJUSTABLE REST AND RATCHET CRANK
type: 15-00-VK-RK/2,5t; 15-00-VK-RK/5t; 15-01-VK-RK/10t
Peruse the operation manual before using the jack. It comprehends substantial
security instructions and instructions for use, installation and maintenance of the
product. Ensure the Operation Manual to be available for all responsible persons.
Edition 1
MARCH 2006
Registration number 1-52182-0-1
BRANO a.s., 747 41 Hradec nad Moravicí
tel.:+420/ 553 632 318, 553 632 345
fax:+420/ 553 632 407, 553 632 151
http://www.brano.cz
OPERATION MANUAL
FOR
RACK JACK
WITH RATCHET CRANK
WITH ADJUSTABLE REST
WITH A RATCHET CRANK-LEVER
type HZ/5t
Keep for next usage!
Czech Republic
info@brano.cz

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Summary of Contents for Brano 15-00/2,5t

  • Page 1 BRANO a.s., 747 41 Hradec nad Moravicí Czech Republic tel.:+420/ 553 632 318, 553 632 345 fax:+420/ 553 632 407, 553 632 151 http://www.brano.cz info@brano.cz OPERATION MANUAL SECURITY PRINCIPLES, OPERATION AND MAINTENANCE RACK JACK type: 15-00/2,5t; 15-00/5t; 15-01/10t; 15-01/16t; Z23/20t WITH RATCHET CRANK type: 15-00-RK/2,5t;...
  • Page 2: Table Of Contents

    CONTENT 1 DEFINITION........................3 2 DEVICE PURPOSE ......................3 3 SECURITY PRICIPLES.......................4 3.1 SECURITY PRINCIPLES OVERVIEW ................4 3.2. SECURITY PRINCIPLES ....................4 3.2.1 Prior to use........................4 3.2.2 When in use ........................4 3.2.3 Risk analysis .........................5 3.2.4 Maintenance........................5 4 PACKING, STORAGE AND HANDLING ................5 4.1 PACKING .........................5 4.2 STORAGE........................5 4.3 HANDLING........................6...
  • Page 3: Definition

    1 DEFINITION ! HAZARD Hazard: it adverts to an imminent hazardous situation, which will inflict death or serious injury, if the operation personnel will not avoid it. ! WARNING Warning: it adverts to a possible hazardous situation, which could inflict death or serious injury, if the operation personnel will not avoid it.
  • Page 4: Security Priciples

    3 SECURITY PRINCIPLES 3.1 SECURITY PRINCIPLES OVERVIEW A hazard exists when handling loads especially in the event that the jack is not use in the right way or is badly maintained. Whereas as a result an accident or severe injury could happen, it is necessary to observe the special security measures when handling, assembling, maintaining and checking the jack.
  • Page 5: Risk Analysis

    ALWAYS work with the jack only with manpower. ALWAYS when jacking up loads with a weight oncoming safe working load of the hoist we recommend the operation would be ensured by two persons owing to magnitude of actuating forces. NEVER use the jack for anchoring of loads.
  • Page 6: Handling

    4.3 HANDLING During transportation and handling, observe technical regulations and standards in force for work with heavy loads. 5 MAIN SPECIFICATIONS Load Actuating Range of capacity Weight force on 100% Type Operating (kg) crank temperature 15-00 15-00-RK 1,75 15-00-VK 15-00-VK-RK 15-00 15-00-RK 15-00-VK...
  • Page 7: Material And Finish

    Load diagram Load diagram Load diagram Load diagram Percentage of operating time 5.2. MATERIAL AND FINISH 5.2.1 All parts of the jack are manufactured from steel and cast iron, the brake liners from hardened woven fabric. 5.2.2. Materials susceptible to a creation of an incentive spar within the meaning of the Annex No.2 Article 1.3.1 to the ministerial order No.
  • Page 8: Jack Operation Instructions

    ! NOTICE The jack safe working load on the rest is decreased by 30%. 6.1 JACK OPERATION INSTRUCTIONS The jack is operated by the crank. Raising or lowering the load can be cut off in any lifting height. A lowering brake and pawl system with forced mesh in the jack crank safeguard the stability of the load position.
  • Page 9: Ratchet Crank-Lever

    namely at manipulation with heavier loads. In this case release the brake by more point- blank motion, thereby you will coincidently release the ratchet crank. 6.3.2 Ratchet crank-lever Position transport Poloha TRANSPORT Position lever Poloha PÁKA (R ) Position crank Poloha KLIKA (R ) 3,5t Overloading...
  • Page 10: Test Prior To Use

    surface where it is not possible to determine the load-bearing capacity or that is instable. ALWAYS the operation personnel are responsible for the set-up! 6.5 TEST PRIOR TO USE ! NOTICE (1) At first read again the previous articles of this manual and make sure that all steps were correctly done and all parts are safety mounted.
  • Page 11: Check-Up On The Jack

    (4) Before starting the work, the operation staff must check up whether all work area is safety and whether there is the possibility of eventual escape from the environment of jeopardy. 8 CHECK-UP ON THE JACK 8.1 INSPECTION 8.1.1 Inspections types (1) Introductory inspection: it precedes first use.
  • Page 12: Inspection Procedure

    The person responsible for safety and determined by the user must be advised of defects detected by the inspection or recorded during the operation. 8.2 INSPECTION PROCEDURE (1) Daily inspection (carried out by operating staff or person responsible) Limit / criteria for Part Inspection method putting-out of...
  • Page 13: Trouble-Shooting

    9 TROUBLE-SHOOTING Situation Cause of trouble Remedy 1. Jack does not hold firmly Brake slipping. Brake adjusting or repair the load. according to the chapter „Maintenance“. 2. Jack jacks up heavily or (1) Jack is overloaded. (1) Lower the load weight does not raise the load.
  • Page 14: Replacement Of Brake Inserts And Brake Adjusting

    It is not permitted to carry out repairs and maintenance in other way than specified by the producer. It means namely the forbiddance of using unoriginal spare parts or carrying out of changes on the product without the approval of the producer.
  • Page 15: Check Up

    6. If you squeeze the part in vice, use always the appropriate pads for protection of parts surfaces. 11.4 CHECK UP Check up, whether all disassembled parts are suitable for next use. 1. Check up, whether no parts are worn out and have no chutes or fissures. 2.
  • Page 16: Ec Declaration Of Conformity

    EC Declaration of conformity BRANO a.s. Manufacturer 747 41 Hradec nad Moravicí, Opavská 1000 The Czech Republic ID No.: 45193363 TIN: CZ45193363 We declare under our sole responsibility that the product Name: Rack jack Type: 15-00; 15-01; Z23 Parameters: Load capacity 2,5t; 5t; 10t; 16t; 20t...

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