Hardt Elemendt 1000 Operation Manual
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Hardt Elemendt 1000 Operation Manual

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HARDT
Responsive, Reliable Solutions
Hardt Equipment Manufacturing Inc.
th
1756 50
Avenue, Lachine (Montreal)
Quebec, Canada, H8T 2V5
www.hardtequipment.com
Technical Support
Tel:
(800) 387-6847
(514) 631-7271
Fax:
(514) 631-5443
Sales
Tel:
(888) 848-4408
Elemendt
Operation Manual
This manual is to be left with the customer for future reference.
®
1000
Electric Rotisserie
Patent Pending
CUS-013-0001-09

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  • Page 1 ® Elemendt 1000 HARDT Electric Rotisserie Responsive, Reliable Solutions Patent Pending Operation Manual Hardt Equipment Manufacturing Inc. 1756 50 Avenue, Lachine (Montreal) Quebec, Canada, H8T 2V5 www.hardtequipment.com Technical Support Tel: (800) 387-6847 (514) 631-7271 Fax: (514) 631-5443 This manual is to be left with the customer for future reference.

  • Page 2: Important Information

    HARDT 1. Important Information Responsive, Reliable Solutions Important Information FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Keep the areas surrounding the equipment free of any combustible materials.

  • Page 3: Table Of Contents

    HARDT 2. Table of Contents Responsive, Reliable Solutions Table of Contents Contents Important Information ........................2 Table of Contents ..........................3 Before You Begin ..........................4 3.1 About This Manual ............................. 4 3.2 Equipment Safety ............................... 5 3.3 Food Safety ................................ 6 Equipment Diagrams .........................

  • Page 4: Before You Begin

    Responsive, Reliable Solutions Before You Begin 3.1 About This Manual This manual contains information necessary for the operation of the HARDT Equipment Manufacturing ® (hereafter referred to as Hardt) Elemendt 1000. Retain this manual for future reference. To help the reader...

  • Page 5: Equipment Safety

    Do not open the electrical compartment as there are potentially lethal voltages present. • Do not operate this equipment near flammable materials. Contact Hardt or an approved service provider immediately if any problems are encountered with your equipment. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS CAN RESULT IN INJURY, DEATH AND/OR PROPERTY DAMAGE.

  • Page 6: Food Safety

    ALWAYS MEASURE THE INTERNAL TEMPERATURE OF A PRODUCT BEFORE ENDING THE COOKING. ACCEPTED INTERNAL TEMPERATURES SHOULD NOT BE LOWER THAN THOSE PUBLISHED FOR ESTABLISHED FOOD SAFETY STANDARDS. CONSULT HARDT IF YOU NEED HELP SETTING UP A FOOD SAFETY PROGRAM. 6 of 32...

  • Page 7: Equipment Diagrams

    HARDT 4. Equipment Diagrams Responsive, Reliable Solutions Equipment Diagrams 4.1 Single Unit Door Control Panel End of Cook Halogen Lamp Access Indicator Light (Inside Oven) (Option) Drain Valve Handle Power Cord (May be located on opposite side of unit on some pass through models)

  • Page 8: Double Deck Unit

    HARDT 4. Equipment Diagrams Responsive, Reliable Solutions 4.2 Double Deck Unit * Control Panel Door End of Cook Indicator Light (Option) Halogen Lamp Access (Inside Oven) Power Cord (Top Unit) Drain Valve Handle Grease Drains (May be located on opposite side of...

  • Page 9: Countertop Unit

    HARDT 4. Equipment Diagrams Responsive, Reliable Solutions 4.3 Countertop Unit Door Control Panel Power Cord Halogen Lamp Access (Inside Oven) Adjustable Feet Drain Valve Handle End of Cook Grease Drain (May be located on opposite side of Indicator Light unit on some pass through models)

  • Page 10: Oven Controls

    HARDT 4. Equipment Diagrams Responsive, Reliable Solutions 4.4 Oven Controls Manual Reduced Programmable Controls Controls Controller (Pass Through Secondary Controls) Controller Touchpad Pre-Set Programs (1-4) Preheat Manual Cooking /Add 5min Stop Program Temperature Control Temperature Control with LED Indicators Temperature Display...

  • Page 11: Operation

    HARDT 5. Operation Responsive, Reliable Solutions Operation 5.1 Morning Startup 5.1.1 Grease Drip Pans Installation ® The interior of the Elemendt 1000 features 2 removable grease drip pans that guide grease accumulation towards the drain. This minimizes grease buildup directly on the floor pan and makes cleaning easy! Before each cook cycle, ensure that both grease drip pans are clean and properly installed as outlined below.
  • Page 12 HARDT 5. Operation Responsive, Reliable Solutions 2. FRONT DRIP PAN: a. Insert the front drip pan into the oven so that it rests on top of the side wall pins (1 on each side)… Figure 5-3: Front Drip Pan Installation a.

  • Page 13: Drive Assembly Installation

    HARDT 5. Operation Responsive, Reliable Solutions 5.1.2 Drive Assembly Installation ® The Elemendt 1000 features a removable drive assembly, both simplifying its own cleanability as well as that of the oven’s cavity! Drive Before each cook cycle, ensure that drive assembly is properly installed as outlined below.

  • Page 14: Grease Collection

    5.1.3 Grease Collection Hardt offers an optional grease collection reservoir (GR-15) that is used to facilitate the collection and disposal of grease from the rotisserie. If no reservoir is obtained from Hardt, alternate methods of grease collection and disposal are required.

  • Page 15: Starting The Rotisserie

    HARDT 5. Operation Responsive, Reliable Solutions For models with a Programmable Controller, see Section 5.4.2 Programmable Controller for information on how to store quick key programs and other feature details. 5.1.4 Starting the Rotisserie 1. If applicable, turn on the ventilation system before starting the rotisserie.

  • Page 16: Cooking Procedure

    Refer to Table 1: Safe Cooking Times and Temperatures on page 6 for a list of minimum safe cooking temperatures and times. The procedures described here are basic. Hardt provides extensive cooking and food program support and training. Your organization may have specific instructions that should be followed instead of the ones listed here.
  • Page 17 HARDT 5. Operation Responsive, Reliable Solutions 6. If the measured internal temperature is insufficient, add 5 minutes to the cooking cycle: Manual Controls • Set the timer dial for 5 minutes. Programmable Controller • Press the manual cook button to add 5 minutes (to any cook cycle).

  • Page 18: Loading And Unloading The Rotisserie

    HARDT 5. Operation Responsive, Reliable Solutions 5.3 Loading and Unloading the Rotisserie CROSS CONTAMINATION OF RAW ONTO COOKED PRODUCT IS VERY DANGEROUS. DO NOT LOAD UNCOOKED PRODUCT INTO THE ROTISSERIE UNTIL COOKING CYCLE IS COMPLETE AND ALL COOKED PRODUCT IS REMOVED FROM THE ROTISSERIE.

  • Page 19: Unloading The Skewers

    HARDT 5. Operation Responsive, Reliable Solutions 5.3.2 Unloading the Skewers USE PROTECTIVE CLOTHING WHEN LOADING AND UNLOADING THE ROTISSERIE. Follow these steps to properly unload skewers out of the rotisserie. (For simplicity, “left” and “right” refers to loading skewers into a front load model).

  • Page 20: Special Functions

    HARDT 5. Operation Responsive, Reliable Solutions 5.4 Special Functions 5.4.1 Notifications and alarms At the end of a Preheat: On a manual control rotisserie, the alarm sounds continuously until either: • The door is opened to load product & start a cook cycle.

  • Page 21: Programmable Controller

    • Temperature and Time can be adjusted at any time during a cook cycle. • Although a manual cook does not require a Preheat cycle to be performed, Hardt recommends running a Preheat cycle for safe and optimal oven performance.

  • Page 22: Maintenance

    HARDT 6. Maintenance Responsive, Reliable Solutions Maintenance ENSURE YOU ARE WEARING INSULATED GLOVES AND AN APRON AT ALL TIMES WHEN WORKING WITH THE HOT ROTISSERIE. Allow a period of time for the rotisserie to reach a safe-to-touch temperature, but ensure that the oven is still warm to facilitate easier cleaning.
  • Page 23 HARDT 6. Maintenance Responsive, Reliable Solutions 5. Rotate the drain valve handle to “OPEN DRAIN” to remove the grease left from the cooking cycle. 6. Rotate the drain valve handle to “CLOSE DRAIN”. 7. Spray degreaser on the drive shafts and plates of the drive assembly;...

  • Page 24: Special Cleaning

    HARDT 6. Maintenance Responsive, Reliable Solutions 6.1.4 Special Cleaning 6.1.4.1 Convection Duct Cleaning It is important to clean the convection fan area & the back wall ducting every 4 months (the areas behind the removable fan & back panels – See Figure 6-2).
  • Page 25 HARDT 6. Maintenance Responsive, Reliable Solutions 6.1.4.2 Halogen Lamp Shield Cleaning In order to maintain sufficient oven brightness, thoroughly clean the halogen lamp glass shield every 4 months. 1. Turn the rotisserie OFF before proceeding (push in main ON/OFF red switch) and allow a period of time for the rotisserie to reach a safe-to-touch temperature.

  • Page 26: Clean Effectiveness Evaluation

    HARDT 6. Maintenance Responsive, Reliable Solutions 6.1.5 Clean Effectiveness Evaluation It is important to consider the condition of the rotisserie to verify that the cleaning operations are done correctly. The following images illustrate two states of cleanliness and their related interpretation.

  • Page 27: Weekly Inspection

    Responsive, Reliable Solutions 6.2 Weekly Inspection Thoroughly inspect the components supplied with the rotisserie for signs of damage (dents, perforations, etc.). Replace with certified Hardt components if required. Ensure that the electrical cord is free from damages and kinks. 6.3 Material Cleaning Guidelines 6.3.1 Guidelines for Cleaning Glass Surfaces...

  • Page 28: Guidelines For Porcelain Enamel Surfaces

    HARDT 6. Maintenance Responsive, Reliable Solutions 6.3.3 Guidelines for Porcelain Enamel Surfaces • Wipe off residues with a soft cloth or a paper towel. • Remove baked-on residues using a wooden or plastic scraper. Avoid using a metal scraper as it may scratch the enamel surface.

  • Page 29: Troubleshooting

    HARDT 7. Troubleshooting Responsive, Reliable Solutions Troubleshooting SERVICE/REPAIRS SHOULD ONLY BE PERFORMED BY TRAINED PERSONNEL. DISCONNECT POWER TO THE ROTISSERIE BEFORE ANY MAINTENANCE, SERVICE OR CLEANING IS PERFORMED. THE ROTISSERIE IS HOT WHEN OPERATING. EXERCISE CAUTION WHEN WORKING NEAR THE HOT ROTISSERIE.

  • Page 30: Skewer(S) Falls Out Of Position During Normal Operation

    HARDT 7. Troubleshooting Responsive, Reliable Solutions 7.3 Skewer(s) Falls Out of Position during Normal Operation If a properly inserted skewer falls out during a cooking cycle, this may indicate that the drive plates have deformed slightly. Solution 1. Ensure that the oven cavity of the rotisserie is cool to the Slide skewer to left touch.

  • Page 31: Replacing The Halogen Lamp

    HARDT 7. Troubleshooting Responsive, Reliable Solutions 7.4 Replacing the Halogen Lamp 1. Turn the rotisserie OFF (push in main ON/OFF red switch) and disconnect power to the rotisserie before proceeding. Allow a period of time for the rotisserie to reach a safe-to-touch temperature.

  • Page 32: Grease Reservoir Gr-15 Not Readily Emptying

    HARDT 7. Troubleshooting Responsive, Reliable Solutions 7.5 Grease Reservoir GR-15 Not Readily Emptying The GR-15 is equipped with a removable baffle (see Figure 7-7) designed to contain liquid grease while the unit is being moved. When tilting the unit for emptying, liquid grease will flow freely around this baffle and out of the reservoir.

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