Vortice Nordik HVSL Super Blade Instruction Booklet
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Vortice Nordik HVSL Super Blade Instruction Booklet

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Instruction booklet
COD. 5.471.084.553
VORTICE LIMITED
Beeches House - Eastern Avenue
Burton on Trent
DE13 0BB
Tel. +44) 1283-492949
Fax +44) 1283-544121
UNITED KINGDOM
Nordik HVSL
Super Blade
VORTICE FRANCE
72 Rue Baratte-Cholet
94106 Saint Maur Cedex
Tel. +33) 1-55.12.50.00
Fax +33) 1-55.12.50.01
FRANCE
18/11/2016
VORTICE ELETTROSOCIALI
S.p.A.
Strada Cerca, 2 - frazione di Zoate
20067 TRIBIANO MI)
Tel. +39) 02-90.69.91
Fax +39) 02-90.64.625
ITALIA

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Summary of Contents for Vortice Nordik HVSL Super Blade

  • Page 1 Instruction booklet Nordik HVSL Super Blade 18/11/2016 COD. 5.471.084.553 VORTICE LIMITED VORTICE FRANCE VORTICE ELETTROSOCIALI Beeches House - Eastern Avenue 72 Rue Baratte-Cholet S.p.A. Burton on Trent 94106 Saint Maur Cedex Strada Cerca, 2 - frazione di Zoate DE13 0BB Tel.

  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION ......................3 General warnings ..........................3 Conventions used in this manual ......................3 Glossary and pictograms ........................4 GENERAL INFORMATION ..................... 9 Application ............................9 Versions ............................... 9 Machine identity data and data plates....................10 Manufacturer's identity details ......................10 Diclarations ............................

  • Page 3: Introduction

    The data plate is located on the electronic motor (see par. 1.9). • Each and every person that may come into contact in any way with the product marketed by Vortice S.p.A., and described here, must be adequately informed by the purchaser of about use, risks, dan- gers and safety procedures, in the ways provided for by law and as described below in this document.

  • Page 4: Glossary And Pictograms

    The Manufacturer is able to provide further copies of the Instruction Manual and the enclosed Assembly Manual for the machine, if requested by the User. Such requests should be sent to Vortice Technical Dept. (www.vortice-italy.com) Recipients This Manual and the enclosed Assembly Manual are addressed to: The Installer, Operator, and Qualified Per- sonnel authorised to carry out maintenance tasks in the machine.
  • Page 5 GLOSSARY (Ann. I p. 1.1.1 Dir. 2006/42/EC) DANGER A potential source of injury or harm to one's health. Any zone inside and/or in proximity to the machine in which the DANGER ZONE presence of a person constitutes a risk to the health and safety of that person.
  • Page 6 Pictograms related to the operator qualifications Description Symbol General operator: an operator without specific skills, only able to carry out simple tasks according to the instructions of qualified technicians. Lifting and handling gear operator: an operator authorised to use lifting gear and for handling materials and machines (strictly according to the manufacturer's instructions), according to the laws in force in the country in which the machine is used.
  • Page 7 Pictograms related to the machine status The pictograms enclosed in a square / rectangle, provide INFORMATION. Symbol Machine status Machine off: with the electrical and pneumatic power supplies disconnected. Machine running: operating in automatic mode, with mobile guards closed, related interlocking devices activated, and fixed guards closed.
  • Page 8 Safety pictograms Pictograms contained with a triangle indicate DANGER. Pictograms contained within a circle impose a PROHIBITION/OBLIGATION. Pictogram Name High voltage danger Entanglement Dragging General danger Do not remove the safety devices Cleaning, oiling, greasing, repairing, or adjusting moving parts manually forbidden. Obligation to disconnect the power supply before starting work or repairs.

  • Page 9: General Information

    This equipment is only to be used for the purpose for which it was expressly designed. Any other use is to be considered improper and dangerous. Vortice S.p.A. cannot be held responsible for any damage resulting from improper, erroneous or unreasonable use, or if the equipment is used with systems that do not conform to the current safety norms.

  • Page 10: Machine Identity Data And Data Plates

    Whenever contacting the manufacturer or service centres, always quote these reference details. Fig.1 The position of the plate on the machine may vary from one machine to another. 2.4 Manufacturer's identity details Manufacturer Vortice Elettrosociali S.p.A. Strada Cerca, 2 Frazione di Zoate 20067 Tribiano (Milano) ITALY Ph: (+39) 02 906991...

  • Page 11: Diclarations

    This machine was made in conformity with the pertinent European Directives applicable at the time it was put on the market. Declaration of conformity D. LGS. [Legislative Decree] 17/10 Ann. II lett.A European Directive 2006/42/EC Ann.II lett.A THE MANUFACTURER VORTICE S.P.A. Company Address Post Code Province Italy...

  • Page 12: Description Of The Parts

    TO SET UP THE TECHNICAL FOLDER ON ITS BEHALF Place and date of the document The manufacturer Signed: Position Director D.C.: DC N-001/290001 2.6 Description of the parts Parts that make up the ceiling fan Fig. 2...
  • Page 13 Calotta inferiore Bottom Cup Fig.3...

  • Page 14: Transportation And Handling

    TRANSPORTATION AND HANDLING Vortice S.p.A. goal is to attain maximum respect for the environment. To this end, and to facilitate the greatest efficiency possible for the end client, it avoids the use of unnecessary or excessive packag- ing as much as possible, in order to minimise the environmental impact. Unless the purchaser has specific needs or specific requests that are assessed in each case, the product is supplied on a tim- ber pallet inside a cardboard box, where necessary, otherwise it is simply placed in the pallet (e.g.

  • Page 15: Warranty

    Vortice S.p.A.'s part, and must be seen to be the user's risk and danger due to unforeseeable use.

  • Page 16: Installation

    Then check that all the connections necessary for the equipment to work have been formed correctly by expert personnel, according to all the specific disciplines in this regard. Vortice S.p.A. does not accept any responsibility for damage and/or malfunctioning due to connecting the product to the power supply in a manner that does not conform to the requirements laid down herein.

  • Page 17: Tightening Torque

    5.4 Tightening torque It is necessary use a torque wrench or a calibrated screwdriver in order to respect the following tightening torque: • M8 Screw: 27 Nm • M10 Screw: 53 Nm • M12 Screw: 92 Nm 5.5 Tie bars The Manufacturer markets and provides a specific metal tie bar kit for the ceiling fan, supplied if requested by the purchaser.

  • Page 18: Operation

    • The electrical connection is to be formed by recognised, specialist technicians, authorised in terms of the current norm. • Make sure that the characteristics of the electricity supply conform to the indications. • It is mandatory to connect the equipment to an effective earth line. The installation must include a device for disconnecting the equipment from the mains power supply.

  • Page 19: Maintenance

    MAINTENANCE Before doing any maintenance work, isolate the equipment from the power supply! 7.1 Routine maintenance The product must be kept clean and protected against agents that may harm its integrity or use. The machine does not require routine maintenance. 7.2 Periodic checking Frequency Activity...

  • Page 20: Extraordinary Maintenance

    7.3 Extraordinary maintenance Extraordinary maintenance refers to work on the electronic board, and replacing blades or other mechanical parts. The methods are described in the assembly manual enclosed. ALL maintenance operations, including extraordinary maintenance tasks, must be strictly done with the ma- chine stopped and disconnected from the electricity supply, by a specialist operator trained as indicated in this manual.

  • Page 21: Spare Parts List

    8.2 Spare parts list Only original spare parts are to be used for all units made by Vortice S.p.A. The manufacturer does not accept any responsibility resulting from the use, assembly, removal, insertion, connection or any other operation in the machine, dine using pirate parts or parts not expressly approved by Vortice S.p.A., as well as any works done by operators not authorised for the purpose by the...

  • Page 22: Troubleshooting

    Th e motor is faulty. replace the motor. Contact specialist, authorised personnel to The machine vibrates The fan is dirty or broken. replace the fan. Vortice Elettrosociali S.p.A. Strada Cerca, 2 Frazione di Zoate 20067 Tribiano (Milano) ITALY Ph: (+39) 02 906991...
  • Page 23 Annex 1 Assembly Instructions...
  • Page 24 Assembly blade support to motor 501271 BLADE SUPPORT 501183 FIXING PLATE 501196 901468 SCREW M10x45 TE 901467 SELFBLOCK BOLT M10 901466 NUTS 10,5x20 h2 901481 SCREW M10x35 TE 901016 NUTS GROWER D.10...
  • Page 25 Assembly blade support to motor INSERT PLATE INTO BLADE SUPPORT USING SCREWS M10x45 TE NUT. 10,5x20 h2 ATTENTION: Check right side of Blade Support...
  • Page 26 Assembly blade support to motor ATTENTION: Place hub with tab seats oriented as per picture at side POSITION HUB AND CLOSE NUTS 10,5x20 h2 TO SELFBLOCKING BOLT M10...
  • Page 27 Assembly Blade Support on Motor PLACE BLADE SUPPORT WITH DISC OVER THE SHAFT AND CLAMP SCREWS M10x35 TE WITH NUTS GROWER D.10...
  • Page 28 Safety holder assembly (when needed) 501201 SAFETY HOLDER SCREW M8x25 TCEI INOX (already available into motor) NUT. GROWER D.8 (already available into motor)
  • Page 29 Safety holder assembly (when needed) PLACE SAFETY HOLDER AND FIX THEM WITH SCREWS (Already available into motor)
  • Page 30 Assembly motor holder 501185 MOTOR HOLDER 901467 SELFBLOCKING BOLT M10 901466 NUT 10,5x20 h2 POSITION MOTOR HOLDER OVER MOTOR CLAMP NUTS AND BOLTS...
  • Page 31 Assembly Winglet on blade POSITION THE WINGLET AT BLADE TIP FIX WITH PROVIDED SCREWS and NUTS 501272 WINGLET 901486 SCREW M8x45 TCEI 901473 WASHER 8,4x16 h1,6 901474 SELFBLOCKING BOLT. M8 BLADE Code indicated in the Component table...
  • Page 32 Assembly blades on support– Assembly to be made after fan positioned at final destination 901484 SCREW M8x60 TCEI 901485 NUT 8,4x24 h2 901474 SELFBLOCKING BOLT M8 Blade's top face fixed with selfblocking Bolts ATTENTION: Screws must be assembled with the head of the screw on the bottom face of each blade. PLACE BLADE INTO FIXING BLADE.
  • Page 33 Assembly rod holder and rod ATTENTION: Rod holder position is in rod side with 2 holes 501184 ROD HOLDER 901470 SCREW M12x90 TE 901469 NUT D,14x36 h2,5 901471 SELFBLOCKING BOLT M12 501190 ROD 901470 SCREW M12x90 TE 901469 NUT. D,14x36 h2,5 901471 SELFBLOCKING BOLT M12...
  • Page 34 Assembly rod holder and rod PLACE ROD INTO MOTOR HOLDER AND FIX WITH SCREWS, NUTS AND BOLTS...
  • Page 35 Assembly rod holder and rod PLACE ROD INTO ROD HOLDER AND FIX WITH SCREW, NUTS AND BOLTS ASSEMBLY POSITION FOR ROD HOLDER DEPENDS ON INSTALLATION STUDY AND DESIGN...
  • Page 36 Assembly Spider - Material 501271 Main Spider 501264 Reinforced Spider folded + Spacer 901486 SCREW M8x45 TCEI 901485 NUT 8,4x24 h2 901474 SELFBL. BOLT M8 To assemble 5 central screws Rein- forced Spider to Main Spider 501273 Bottom cap...
  • Page 37 Assembly Spider - Instructions For a correct assembly it is necessary follow the correct sequence, as indicated: • Fix the Main Spider to the Hub • Put the blades in the Main Spider’s spokes center- ing the blade mounting holes (by using a screw- driver) •...
  • Page 38 Assembly Spider - Instructions • Put the other 2 screws in each blade without tight- ening with bolts and nuts • Tight the 5 central screws already fixed. • Tight the screws to fix the blades • Put the hooks of the bottom cap into the holes of the spacer N.B: The M8 screws tightening torque is 27 Nm Assembly Fan completed...
  • Page 39 CONNECT CONTROLLER LINE AND POWER LINE First Start After having assembled complete fan, connected power and controller lines, give power to machine and wait about 30 seconds until it start to run, be- cause machine need 30 seconds to autoset all parmeters. After that check following: •...
  • Page 40 Assembly PCB on motor – Possible to do also with motor fixed to the roof PC BOARD POWER AND SIGNAL CON- NECTORS 501161 M6x16 TCEI...
  • Page 41 Connector cables insulation USE ARAOUND CABLE ONE SHEATH TO INCREASE THICKNESS AND HAVE OPTIMUM CLOSING IT’S MANDATORY PROTECT BACK PART OF CONNECTORS FROM HUMIDITY OR DIRT USING INSULAT- ING COIL OR SOME OTHER MATERIAL THERMALLY SHRINKABLE...
  • Page 42 Tie Bar Kit...
  • Page 43 Assembly PCB on motor – Possible to do also with motor fixed to the roof 501161 M6x16 TCEI Lean Pc Board to connect power line and probe – ATTENTION to colours: U – BLACK / V – GREY / W – BROWN Assembly PC board to motor and clamp it.
  • Page 44 Diassembly Fan – POWER – Operation with motoinverter connectet to the roof DISCONNECT POWER DISCONNECT BOTH OF TWO CONNECTORS FROM FAN...
  • Page 45 Diassembly Fan – POWER – Operation with motoinverter connectet to the roof 901484 SCREW M8x60 TCEI 901485 NUT 8,4x24 h2 901474 SELFBLOCKING BOLT M8 UNSCREW AND DISASSEMBLY BLADES ATTENTION: Operation require you use adequate support to substain blades and their weight, so please prepare everything before start operation...
  • Page 46 Disassembly fan– WINGLET – Operation to be made with blade to the ground Svitare vite che tiene fissato il Winglet plastico alla pala. 501272 WINGLET 901486 SCREW M8x45 TCEI 901473 WASHER 8,4x16 h6 901474 SELFBLOCKING BOLT M8 BLADE...
  • Page 47 Dissembly fan– MOTOINVERTER – Operation to be made with motoin- verter fixed to the roof 901470 SCREW M12x90 TE 901469 NUT D,14x36 h2,5 901471 SELFBLOC. BOLT M12 UNSCREW MOTOR HOLDER FROM ROD ATTENTION: Operation require you use adequate support to substain blades and their weight, so please prepare everything before start operation...
  • Page 48 Disassembly fan– Blades support - Operation with Motoinverter on floor UNSCREW MOTOR HOLDER FROM MOTOINVERTER 501185 MOTOR HOLDER 901467 SELFBLOCKING BOLT M10 901466 NUT 10,5x20 h2 ATTENTION: Use adequate support to avoid support blade to be direct in contact with floor...
  • Page 49 Disassembly fan– BLADE SUPPORT- Operation to be done with motoin- verter on the floor 901468 SCREW M10x45 TE 901467 SELFBLOCKING BOLT M10 901466 NUT 10,5x20 h2 901481 SCREW M10x35 TE 901016 NUT GROWER D.10 501271 MAIN SPIDER 501183 FIXING BLADE UNSCREW BLADE SUPPORT FROM SHAFT AND HUB AND TAKE OUT PARTS ATTENTION: Rotate motor 180°...
  • Page 50 Disassembly fan– HUB- Operation with Motoinverter to the floor AFTER DISASSEMBLED BLADE SUPPORT, DISASSEMBLY 501196 501201 SAFETY HOLDER SCREW M8x25 TCEI SS NUT GROWER D.8 ATTENTION: A – The Hub is strongly connected to the shaft – You will need adequate extractor. B –...
  • Page 51 Disassembly fan– PCB ROTATE180° MOTOR UNSCREW THE SCREWS DISCONNECT CABLE 501161 M6x16 TCEI ATTENTION: Avoid to place directly in contact shaft with floor to avoid damage...
  • Page 52 Electric connection...
  • Page 53 Power connection HVLS fan must be powered by 3F+G 400V 50 Hz through a line realized with wire kind FG7OR composed 4G2.5 or higher related to present load. Energy power distribution is composed according to wire diagram supplied. Power panel protect in MT (magnetotermic protection) line powering HVLS fan in one single area.
  • Page 54 Warnings for maintenance and diagnostic actions Many maintenance interventions and diagnostic actions of the fan can be done by remote connection. In order to do this, it is, however, necessary to identify exactly the fan and connect to it. Therefore, DURING THE INSTALLATION IT IS MANDATORY: 1) Pull always the A and B wires down to the switchboard (to connect with the fan) 2) Set down in a scheme the Serial Number and the Modbus Address of...
  • Page 55 Modbus Address label Inverter parameterization Motoinverter type and Serial Blades Diameter Set label Number label...
  • Page 56 Fan line connection scheme...
  • Page 57 Existing plant wiring scheme...
  • Page 58 Multiwire system wiring Scheme...
  • Page 60 NB: It is necessary pull the A and B wires down to the control box for the Modbus connection, used for maintenance and diagnostic actions. Electric Scheme - Option 1: External Potentiometer Vortice code: 12832...
  • Page 61 NB: It is necessary pull the A and B wires down to the control box for the Modbus connection, used for maintenance and diagnostic actions. Electric Scheme - Option 2: External Potentiometer with DIN box Vortice code: 12828...
  • Page 62 NB: It is necessary pull the A and B wires down to the control box for the Modbus connection, used for maintenance and diagnostic actions. Electric Scheme - Option 3: VORT T Control Box Vortice Code: 21137...
  • Page 63 IMPORTANT INFORMATION ON ENVIRONMENTALLY COMPATIBLE DISPOSAL In certain European Union countries this appliance is not subject to the requirements of national laws implementing the WEEE Directive; consequently, there is no obligation to observe sorted collection procedures when disposing of the appliance in these countries. This appliance complies with European Directive 2002/96/EC.
  • Page 64 Vortice S.p.A. reserves the right to make improvements to products at any time and without prior notice.

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