Vortice NORDIK HVLS SUPER BLADE Series Instruction Booklet
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Vortice NORDIK HVLS SUPER BLADE Series Instruction Booklet

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Instruction booklet
NORDIK HVLS
SUPER BLADE
COD. 5.571.084.934
23/07/2021

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Summary of Contents for Vortice NORDIK HVLS SUPER BLADE Series

  • Page 1 Instruction booklet NORDIK HVLS SUPER BLADE COD. 5.571.084.934 23/07/2021...

  • Page 2: Table Of Contents

    1 CONTENTS INTRODUCTION ............3 1.1 General warnings .

  • Page 4: Glossary And Pictograms

    This means person find themselves fully EXPOSED PERSON: or partly within the area affected by use of the ceiling fan. This means the person(s) tasked with installing, operating, set-ting, cleaning, repairing, moving or doing maintenance work on the machine. OPERATOR: Person(s) that has/have done a specialisation course, training etc.
  • Page 5 GLOSSARY (Ann. I p. 1.1.1 Dir. 2006/42/EC) DANGER A potential source of injury or harm to one's health. Any zone inside and/or in proximity to the machine in which the presence of a person constitutes a risk to the health and safety of that person. DANGER ZONE EXPOSED PERSON Any person that finds themselves fully or partially in a danger zone...
  • Page 6 PICTOGRAMS RELATED TO THE OPERATOR QUALIFICATIONS Symbol Description General operator: an operator without specific skills, only able to carry out simple tasks according to the instructions of qualified technicians. Lifting and handling gear operator: an operator authorised to use lifting gear and for handling materials and machines (strictly according to the manufacturer's instructions), according to the laws in force in the country in which the machine is used.
  • Page 7 PICTOGRAMS RELATED TO THE MACHINE STATUS The pictograms enclosed in a square / rectangle, provide INFORMATION. Symbol Machine status Machine off: with the electrical and pneumatic power supplies disconnected. Machine running: operating in automatic mode, with mobile guards closed, related interlocking devices activated, and fixed guards closed.
  • Page 8 SAFETY PICTOGRAMS Pictograms contained with a triangle indicate DANGER. Pictograms contained within a circle impose a PROHIBITION/OBLIGATION Pictogram Name High voltage danger Entanglement Dragging General danger Do not remove the safety devices Cleaning, oiling, greasing, repairing, or adjusting moving parts manually forbidden. Obligation to disconnect the power supply before starting work or repairs.

  • Page 11: Diclarations

    Declarations This machine was made in conformity with the pertinent European Directives applicable at the time it was put on the market EC Declaration of Conformity...

  • Page 12: Description Of The Parts

    Description of the parts Parts that make up the ceiling fan NUM. DESCRIZIONE Q.TA’ Motor rod holder Welded rod holder Tempered shaft hub Fissing plate Rod 50X50 drilled and galvanized Washer 10.5X20 H2 galvanized UNI 6592 Self-locking nut M10 galvanized UNI 7474 Screw M10X45 TH galvanized UNI 4018 Screw 10X35 TH galvanized UNI 4018 Safety holder...
  • Page 13 Bottom cap Fig. 3...

  • Page 14: Transportation And Handling

    3 TRANSPORTATION AND HANDLING VORTICE S.p.A. goal is to attain maximum respect for the environment. To this end, and to facilitate the greatest efficiency possible for the end client, it avoids the use of unnecessary or excessive packaging as much as possible, in order to minimise the environmental impact.

  • Page 15: Warranty

    VORTICE S.p.A.'s part, and must be seen to be the user's risk and danger due to unforeseeable use.

  • Page 16: Installation

    Then check that all the connections necessary for the equipment to work have been formed correctly by expert personnel, according to all the specific disciplines in this regard. VORTICE S.p.A. does not accept any responsibility for damage and/or malfunctioning due to connecting the product to the power supply in a manner that does not conform to the requirements laid down herein.

  • Page 17: Tightening Torque

    Tightening torque It is necessary use a torque wrench or a calibrated screwdriver in order to respect the following tightening torque: • M8 Screw: 27 Nm • M10 Screw: 53 Nm • M12 Screw: 92 Nm Tie bars The Manufacturer markets and provides a specific metal tie bar kit for the ceiling fan, supplied if requested by the purchaser.

  • Page 18: Operation

    power supply. A protec-tive fuse must also be installed, adequately sized and of a delayed type for starting motors. Attaching or hanging any object from the ceiling fan's blades for any reason, is forbidden. This is because such actions could result in the machine being out of balance, with a resulting anomalous distribution of loads and consequences such as the machine falling.

  • Page 19: Maintenance

    7 MAINTENANCE Before doing any maintenance work, isolate the equipment from the power supply! Routine maintenance The product must be kept clean and protected against agents that may harm its integrity or use. The machine does not require routine maintenance. Periodic checking Frequency Activity...

  • Page 20: Extraordinary Maintenance

    Extraordinary maintenance Extraordinary maintenance refers to work on the electronic board, and replacing blades or other mechanical parts. The methods are described in the assembly manual enclosed. ALL maintenance operations, including extraordinary maintenance tasks, must be strictly done with the ma-chine stopped and disconnected from the electricity supply, by a specialist operator trained as indicated in this manual.

  • Page 21: Spare Parts List

    Spare parts list Only original spare parts are to be used for all units made by VORTICE S.p.A. The manufacturer does not accept any responsibility resulting from the use, assembly, removal, insertion, connection or any other operation in the machine, dine using pirate parts or parts not expressly approved by VORTICE S.p.A., as well as any works done by operators not authorised for the purpose by the...

  • Page 22: Troubleshooting

    9 TROUBLESHOOTING Before doing any maintenance work, isolate the equipment from the power supply and shut off the water supply! VORTICE S.p.A. Strada Cerca, 2 Frazione di Zoate 20067 Tribiano (Milano) ITALY Ph: (+39) 02 906991 www.vortice.com...

  • Page 23: Attachment 1 Assembly Instructions

    Attachment 1 Assembly Instructions...
  • Page 24 Assembly blade support to motor STAR BLADE SUPPORT FIXING PLATE DISK SCREW M10x45 TE SELFBLOCK BOLT M10 NUTS 10,5x20 h2 SCREW M10x35 TE NUTS GROWER D.10...
  • Page 25 Assembly blade support to motor INSERT PLATE INTO BLADE SUPPORT USING SCREWS M10x45 TE NUT. 10,5x20 h2 ATTENTION: Check right side of the star Blade Support...
  • Page 26 Assembly blade support to motor ATTENTION: Place hub with tab seats oriented as per pic- ture at side POSITION HUB AND CLOSE NUTS 10,5x20 h2 TO SELFBLOCKING BOLT M10...
  • Page 27 Assembly Blade Support on Motor PLACE BLADE SUPPORT WITH DISC OVER THE SHAFT AND CLAMP SCREWS M10x35 TE WITH NUTS GROWER D.10...
  • Page 28 Safety holder assembly (when needed) SAFETY HOLDER SCREW M8x25 TCEI INOX (already available into motor) NUT. GROWER D.8 (already available into motor)
  • Page 29 Safety holder assembly (when needed) PLACE SAFETY HOLDER AND FIX THEM WITH SCREWS (Already available into motor)
  • Page 30 Assembly motor holder MOTOR HOLDER SELFBLOCKING BOLT M10 NUT 10,5x20 h2 POSITION MOTOR HOLDER OVER MOTOR CLAMP NUTS AND BOLTS...
  • Page 31 Assembly Winglet on blade POSITION THE WINGLET AT BLADE TIP FIX WITH PROVIDED SCREWS and NUTS WINGLET SCREW M8x45 TCEI WASHER 8,4x16 h1,6 SELFBLOCKING BOLT. M8 BLADE Code indicated in the Component table...
  • Page 32 Assembly blades on support– Assembly to be made after fan positioned at final destination SCREW M8x60 TCEI NUT 8,4x24 h2 SELFBLOCKING BOLT M8 Blade's top face fixed with selfblocking Bolts ATTENTION: Screws must be assembled with the head of the screw on the bottom face of each blade PLACE BLADE INTO FIXING BLADE.
  • Page 33 Assembly rod holder and rod ATTENTION: Rod holder position is in rod side with 2 holes ROD HOLDER SCREW M12x90 TE NUT D,14x36 h2,5 SELFBLOCKING BOLT M12 SCREW M12x90 TE NUT. D,14x36 h2,5 SELFBLOCKING BOLT M12...
  • Page 34 Assembly rod holder and rod PLACE ROD INTO MOTOR HOLDER AND FIX WITH SCREWS, NUTS AND BOLTS...
  • Page 35 Assembly rod holder and rod 47.5 PLACE ROD INTO ROD HOLDER AND FIX WITH SCREW, NUTS AND BOLTS ASSEMBLY POSITION FOR ROD HOLDER DEPENDS ON INSTALLATION STUDY AND DESIGN...
  • Page 36 Assembly Star blade holder - Material Main star blade holder Reinforced star blade holder folded + spacer SCREW M8x45 TCEI NUT 8,4x24 h2 SELFBL. BOLT M8 To assemble 5 central screws Rein-for- ced Spider to Main Spider Bottom cap...
  • Page 37 Assembly Star blade holder - Instructions For a correct assembly it is necessary follow the correct sequence, as indicated: • Fix the Main Star blade holder to the Hub • Put the blades in the Main Star blade holer’s spokes centering the blade mounting holes (by using a screwdriver) •...
  • Page 38 Assembly star blade holder - Instructions • Put the other 2 screws in each blade wi- thout tightening with bolts and nuts • Tight the 5 central screws already fixed. • Tight the screws to fix the blades • Put the hooks of the bottom cap into the holes of the spacer •...
  • Page 39 CONNECT CONTROLLER LINE AND POWER LINE First Start After having assembled complete fan, connected power and controller lines, give power to machine and wait about 30 seconds until it start to run, be-cause machine need 30 seconds to autoset all parmeters. After that check following: •...
  • Page 40 Assembly PCB on motor – Possible to do also with motor fixed to the roof PC BOARD POWER AND SIGNAL CONNECTORS M6x16 TCEI...
  • Page 41 Connector cables insulation USE AROUND THE CABLE ONE SHEATH TO INCREASE THICKNESS AND HAVE OPTIMUM CLO- SING IT’S MANDATORY TO PROTECT THE BACK PART OF CONNECTORS FROM HUMIDITY OR DIRT USING INSULATING COIL OR SOME OTHER MATERIAL THERMALLY SHRINKABLE...
  • Page 42 Tie Bar Kit DETAIL B 45° DETAIL A TOP VIEW Cod. 20193 HVLS SUPER BLADE-RD DESCRIPTION Q.TA’ CAST IRON CLAMP M8 VERZINKT SPANNER GALVANIZED CABLE 49THREADS DIAM. 5 20 m M8 ANCHOR BOLT...
  • Page 43 Assembly PCB on motor – Possible to do also with motor fixed to the roof M6x16 TCEI Lean Pc Board to connect power line and probe – ATTENTION to colours: U – BLACK / V – GREY / W – BROWN Assembly PC board to motor and clamp it...
  • Page 44 Diassembly Fan – POWER – Operation with motoinverter connectet to the roof DISCONNECT POWER DISCONNECT BOTH OF TWO CONNECTORS FROM FAN...
  • Page 45 SCREW M8x60 TCEI NUT 8,4x24 h2 SELFBLOCKING BOLT M8 UNSCREW AND DISASSEMBLY BLADES ATTENTION: Operation require you use adequate support to substain blades and their weight, so please prepare everything before start operation...
  • Page 46 Disassembly fan– WINGLET – Operation to be made with blade to the ground Loosen the screw fissing the plastic Winglet to the blade WINGLET SCREW M8x45 TCEI WASHER 8,4x16 h6 SELFBLOCKING BOLT M8 BLADE...
  • Page 47 Dissembly fan– MOTOINVERTER – Operation to be made with motoin-ver- ter fixed to the roof SCREW M12x90 TE NUT D,14x36 h2,5 SELFBLOC. BOLT M12 UNSCREW MOTOR HOLDER FROM ROD ATTENTION: Operation require you use adequate support to substain blades and their weight, so please prepare eve- rything before start operation...
  • Page 48 Disassembly fan– Blades support - Operation with Motoinverter on floor UNSCREW MOTOR HOLDER FROM MOTOINVERTER MOTOR HOLDER SELFBLOCKING BOLT M10 NUT 10,5x20 h2 ATTENTION: Use adequate support to avoid support blade to be direct in contact with floor...
  • Page 49 Disassembly fan– Blades support - Operation with Motoinverter on floor SCREW M10x45 TE SELFBLOCKING BOLT M10 NUT 10,5x20 h2 SCREW M10x35 TE NUT GROWER D.10 MAIN SPIDER FIXING BLADE UNSCREW BLADE SUPPORT FROM SHAFT AND HUB AND TAKE OUT PARTS ATTENTION: Rotate motor 180°...
  • Page 50 Disassembly fan– HUB- Operation with Motoinverter to the floor AFTER DISASSEMBLED BLADE SUPPORT, DISASSEM- BLY HUB SAFETY HOLDER SCREW M8x25 TCEI SS (already on the motor) NUT GROWER D.8 (already on the motor) ATTENTION: A. The Hub is strongly connected to the shaft – You will need adequate extractor. B.
  • Page 51 Disassembly fan– PCB Operation with Motoinverter to the floor or fixed to the roof ROTATE FOR 180° THE MOTOR UNSCREW THE SCREWS DISCONNECT CABLE M6x16 TCEI ATTENTION: Avoid to place directly in contact shaft with floor to avoid damage...

  • Page 52: Attachment 2 Electric Connection

    Attachment 2 Electric connection...
  • Page 53 1. Power connection The power supply must be provided by means of a line made with cable according to present load; Energy power distribution is composed according to wire diagram supplied. Power panel protect in MT (magnetotermic protection) line powering HVLS fan in one single area.
  • Page 54 Shilded wire must be provided only from power panel side and not from fan side. In case on signal line you are going to install junction boxes to connect single fan signal line to main line, between junction boxes and signal connector from inverter you must use same wire RS485 used for signal line.
  • Page 55 Modbus Address label Motoinverter type and Serial Num- Inverter parameterization Blades ber label Diameter Set label...
  • Page 56 2.Table Model - Code - Power supply 200-480V 220V  THREE- SINGLE- Model Code PHASE PHASE 50-60 Hz 50-60 Hz NORDIK HVLS ● ● SUPER BLADE 61080 300/120”   NORDIK HVLS ● ● SUPER BLADE 61090 300/120” L NORDIK HVLS ● ● SUPER BLADE 61081 400/160”...
  • Page 57 3.Connection schemes - Fan line connection scheme CENTRALINA ALIMENTAZIONE POWER BOX 200-480V /CAVO MONOFASE + PE TRIFASE 50/60 Hz THREE-POLAR CABLE /SINGLE-PHASE CABLE + PE /220-240V MONOFASE 50/60 Hz 4 coppie (totale 8 cavi) 4 twins (tot. 8 wires)
  • Page 58 - Existing system wiring diagram LINEA ALIMENTAZIONE 200-480V TRIFASE 50-60 Hz SUPPLY LINE 200-480V THREE PHASE 50/60 Hz LINEA ALIMENTAZIONE 220-240V MONOFASE 50/60 Hz SUPPLY LINE 200-480V THREE-PHASE 50/60 Hz SUPPLY LINE 220V SINGLE PHASE 50/60 Hz MAIN SWITCH Differential type A Linea dedicata protetta opportunemente con Interruttore magneto-termico e Differenziale di Classe A con sensibilità...
  • Page 59 - Multi-wire diagram for system wiring (single-phase) LINEA ALIMENTAZIONE 220-240V MONOFASE 50/60 Hz SUPPLY LINE 220-240V SINGLE-PHASE 50/60 Hz MAIN SWITCH SUPPLY LYNE 220V SINGLE-PHASE 50/60 Hz MT and Differential type A POWER BOX 220-240V MONOFASE 50/60 Hz 220V MONOFASE 50/60 Hz 220-240V SINGLE-PHASE 50/60 Hz 220V SINGLE-PHASE 50/60 Hz CAVO TRIPOLARE + PE...
  • Page 60 - Multi-wire diagram for system wiring (three-phase) MAIN SWITCH SUPPLY LINE 200-480V THREE-PHASE 50/60 Hz MT and Differential type A POWER BOX THREE-POLAR CABLE + PE...
  • Page 61 4. Connector diagram and Pin color 4.1 Single-phase connection 1 : MODBUS A 2 : L2 2 : MODBUS B 3 : L1 3 : MODALITÀ INVERSA (NON PREVISTA 4 : PE PER QUESTA CONFIGURAZIONE) 4 : START (NON UTILIZZATO) 5 : ANALOGIC IN (0 - 10V) 6 : + 10V - I (USATO COL POTENZIOMETRO) 7 : GND + SCHERMATURA...
  • Page 62 4.2 Three-phase connection 1 : MODBUS A 2 : MODBUS B 3 : MODALITÀ INVERSA (NON UTILIZZATA IN QUESTA CONFIGURAZIONE) 4 : START (NON UTILIZZATO) 5 : ANALOGIC IN (0 - 10V) 6 : + 10V - I (USATO COL POTENZIOMETRO) 7 : GND + SCHERMATURA 1 : MODBUS A 2 : MODBUS B...
  • Page 63 MODBUS B +10V-I NB: It is necessary pull the A VOR-12832 and B wires down to the con- trol box for the Modbus con- nection, used for maintenance and diagnostic actions. Electric Scheme - Option 1: External Potentiometer VORTICE code: 12832...
  • Page 64 NB: It is necessary pull the A and B wires down to the con- trol box for the Modbus con- nection, used for maintenance and diagnostic actions. Electric Scheme - Option 2: External Potentiometer with DIN box VORTICE code: 12828...
  • Page 65 (0-10 V) 4-20 mA NB: It is necessary pull the A and B wires down to the control box for the Modbus connection, used for maintenance and diagnostic actions. Electric Scheme - Option 3: VORT T Control Box VORTICE Code: 21137...
  • Page 66 7. Connection Diagram with VORT T PLUS Electric Scheme - Option 4: VORT T PLUS VORTICE Code: 20152...
  • Page 67 8. Connection Diagram with VORT T HCS Electric Scheme - Option 3: VORT T HCS VORTICE Code: 20151...
  • Page 68 9. Connection Diagram with VORT MASTER Electric Scheme - Option 3: VORT MASTER VORTICE Code: 20153...
  • Page 69 10. First Start-up Once machine assembly, installation and electrical connection has been completed, power up the machine and wait about 30 seconds for it to stop its self-diagnosis of default parameters and to start rotating. Then check that: - there are no installation imbalances due to incorrect assembly of the components or latent their defects.
  • Page 72 VORTICE S.p.A. se réserve le droit d'apporter toutes les variations afin d'améliorer ses produits en cours de commercialisation. VORTICE S.p.A. behält sich vor, alle eventuellen Verbesserungsänderungen an den Produkten des Verkaufsangebots vorzunehmen. VORTICE S.p.A. se reserva el derecho a hacer cambios en los productos para su mejora en cualquier momento sin previo aviso. VORTICE S.p.A.

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