Page 1
OPERATING AND MAINTENANCE MANUAL Product: High Voltage DC Cable Test Set Type: PT30-10 DESIGNED AND MANUFACTURED BY: T & R Test Equipment Limited Keens Lane, Worplesdon, Guildford, Surrey, GU3 3LS, United Kingdom Telephone: 01483 235757 e-mail: sales@trtest.com Fax.: 01483 235759 Web: www.trtest.com...
Page 3
GENERAL SAFETY STATEMENT The following safety precautions should be reviewed to avoid injury to the user and damage to the product (and other products connected to it). To avoid potential hazards only use this product as specified. Only suitably qualified personnel should use this equipment. Servicing of this product should only be carried out by suitably qualified service personnel.
CONTENTS Description of Equipment Operation of Equipment Maintenance Instructions Standard Accessories Overall Performance Specification Calibration Results Test Certificate Revision...
DESCRIPTION OF EQUIPMENT Electrical Specification Output Voltage Control Overload Protection Metering Automatic Earthing Manual Earthing Using DP40 Discharge/Earthing Probe High Voltage Output Cables Construction...
Page 9
Electrical Specification 1.1.1 The supply voltage for the equipment is 240/220/115V, single phase, 50/60Hz. Each input will tolerate the following voltage variation: 240V +/- 10% 220V +/- 10% 115V +10% and -6% 1.1.2 The maximum power supply requirements will be 750VA. 1.1.3 The output voltages which are continuously obtainable from the equipment are as follows:...
Page 10
Output Voltage Control 1.2.1 The output from the equipment is controlled from zero by means of a regulating transformer. 1.2.2 The regulating transformer is operated by means of a control knob which is located on the right hand side of the instrument's front panel. 1.2.3 To increase the output voltage turn the control knob in a clockwise direction.
Page 11
Overload Protection 1.3.1 The instrument is fitted with a fast acting fuse which protects the incoming mains supply to the unit. The rating of the fuse is as follows: F 5amp for 240V/220V/115V operation 1.3.2 The outputs from the instrument are protected by means of a fast acting magnetic overload relay which in turn controls an output contactor.
Page 12
Metering 1.4.1 The equipment is fitted with two output kilovoltmeters, which sense both the positive and negative outputs simultaneously. Both instruments have a single range of 0-30 kilovolts. Each division on the instruments represent 1 kilovolt. The individual meters are captioned as follows: Positive kilovoltmeter: + kV DC (In red)
Page 13
Automatic Earthing 1.5.1 AUTOMATIC DISCHARGE/EARTHING The automatic discharge system, which is fail safe, will discharge a maximum of 2.5 kilojoules at 30kV DC four times every hour. The contact surfaces of the internal dump switches are made of very hard dissimilar metals to contain contact burning and erosion.
Page 14
Earth hook Resistor stack Red hand Connection tag. guard 5 metre clear silicon rubber covered multistranded copper conductor. 1.6.4 Using DP40 with the PT30-10. The DP40 is capable of discharging 7.2 kilojoules of stored energy at 30kV four times every hour.
Page 15
The high voltage plug is protected in transit by a plastic cover. The plastic cover is attached to output cable by means of thick nylon cord. 1.7.3. The high voltage plugs used on the PT30-10 are fully de-mountable, thus allowing for retermination on site should the output cables become damaged.
Page 16
Construction 1.6.1. The PT30-10 is housed in a robust case consisting of a rigid frame construction with removable side covers to provide good access and serviceability. 1.6.2. All the controls are located on the equipment's front panel, together with all input and output connections.
Page 17
OPERATION 2.1. Supply Voltage Selection 2.2. Front Panel Control Functions Testing Procedures and Safety Precautions 2.3.
Page 19
Remove and rotate fuse carrier until desired supply voltage is seen through the fuse drawer window. The PT30-10 is suitable for 3 different supply voltages as follows: 240V/220V or 115V. Replace fuse drawer once the desired voltage has been selected.
Page 20
Front Panel Control Functions 2.2.1 ITEM FUNCTION Supply ON/OFF key switch To isolate both supply leads from the mains supply . Also to prevent unauthorised operation of the equipment when the key is removed Supply ON lamp To indicate that the key switch is (RED) closed thus connecting the equipment to the supply.
Page 21
CORE -mA.DC -kV.DC HV ON HV OFF T & R Test Equipment Limited CABLE TEST SET MODEL PT30-10 Positive kilovlotmeter Positive milliampmeter Power ON/OFF key switch Power ON lamp Fused mains input module & voltage selector Milliamp meters ÷10 push-button...
Page 22
2 phases for a unipolar test. For a unipolar test connect the black/negative HV lead to the negative out- put socket on the PT30-10 and the test object. The positive output must be blanked off using the bung provided.
Page 23
Observe the slow decay in the output voltage which will indicate a healthy cable. After 30 seconds switch off the HV output. The PT30-10 has an auto- earth system which will discharge the cable. Using the discharge/earthing probe tip discharge any remaining charge on the cable, then connect the earthing hook on to the test terminal.
Page 24
External Connections for PT30-10 HV Cable Test Set Figure 1.1 Uni-Polar Test Cable Under Test Connect to Low Mains Supply Impedance Earth PT30-10 Positive Output Blanking Plug Fitted DP40 Earthing/Discharge Stick...
Page 25
External Connections for PT30-10 HV Cable Test Set Figure 1.2 Bi-Polar Test Cable Under Test Mains Supply Connect to Low Impedance Earth PT30-10 DP40 Earthing/Discharge Stick...
Page 26
MAINTENANCE Disconnect the PT30-10 from the Mains Supply. The PT30-10 requires very little maintenance. However, as with all high voltage equipment, it is essential that the unit and its accessories be kept clean. On a regular basis it is advisable to check the voltage regulator carbon brush condition.
STANDARD ACCESSORIES Spare fuses supplied 1 off F5A 1¼ inch The following items are provided with the equipment: Mains input lead. 2 keys (for mains switch). ON/OFF 5 metre earth lead fitted with clip and tag. 5 metre high voltage output cable fitted with HT plug & clip, colour coded red. 5 metre high voltage output cable fitted with HT plug &...
Page 28
PERFORMANCE SPECIFICATION 5.1. Insulation resistance at 1000V DC: Not less than 10 megohms between mains input to frame 5.2. Applied voltage test: 2.0kV rms for 1 minute between mains input and frame 5.3. Induced voltage test: ± 35kV DC for 5 minutes 5.4.
CALIBRATION RESULTS 6.1. PT30-10 Serial Number:.......... Calibration results: Equipment's Standard Positive KV meter KV meter +10kV +20kV +30kV Equipment's Standard Negative KV meter KV meter -10kV -20kV -30kV Equipment's Standard Positive mA meter mA meter +10mA x1 Range +5mA “”...
TEST CERTIFICATE PRODUCT TYPE: PT30-10 DC Cable Test Set PRODUCT SERIAL NUMBER: TEST PROCEDURE: As routine test sheet:- PT30-10 rts.doc TESTED BY: ........PASSED BY: ........DATE: ...........
REVISION Product/Type: High Voltage DC Cable Test Set/PT30-10 File: PT30-10 manual v7.doc Author: D. Buckle Issue/Date: 7 / 12-06-2001 Modified By: D. Buckle Checked By: I. D. W. Lake Date: 12-06-2001...
Need help?
Do you have a question about the PT30-10 and is the answer not in the manual?
Questions and answers