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TireMan 12154
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 2
www.stellarindustries.com
© 2020 Stellar Industries, Inc.
PN 90383
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Summary of Contents for stellar labs TireMan 12154
- Page 1 TireMan 12154 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169...
- Page 2 Model TM12154 Manual Revisions Date of Revision Section Revised Description of Revision 11/25/2019 specifications; dimensions; CRP hydraulic kit; RP breakdown/BOM; CRP breakdown/ WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead.
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Page 3: Table Of Contents
Table of Contents Introduction ..........................iv Model TM12154 Specifications ....................1 TM12154 Dimensional Layout ....................2 General Installation ........................3 Installer Notice ........................3 Torque Data Chart ......................... 4 Hydraulic Installation ........................ 5 Hydraulic Pressure Settings ...................... 6 Face Seal/O-Ring Size Chart ....................6 RP Hydraulic Kit - PN 78017 ...................... -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the tire manipulator at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Model Tm12154 Specifications
Model TM12154 Specifications MAXIMUM RATED LOAD 12000 LBS (5443 KG) EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 17’ (5.18m) 12,000 lbs (5443kg) Capacity: 12,000 lbs @ 17 ft (5,443 kg @ 5.18 m) Clamping Span: Rotating Pads - 42.6” to 152.7” (108 cm to 388 cm) C. -
Page 6: Tm12154 Dimensional Layout
TM12154 Dimensional Layout 43" 153" Page 2 | Stellar TM12154 TireMan Owner’s Manual ®... -
Page 7: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM12154 on a Stellar Service Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 9: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 10: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 4600 psi Pressure (psi) Function Flow (gpm) Extend Retract Inner 10.6 4400 2200 Outer 10.6 4400 2200 Extension 10.6 4400 4400 Rotation 10.6 2200 2200 TM Rot 2200 2200 TM Pad Rot 2500 2500 TM Clamp 4200 4200 Face Seal/O-Ring Size Chart... -
Page 11: Rp Hydraulic Kit - Pn 78017
Stellar TM12154 TireMan Owner’s Manual | Page 7 ®... -
Page 12: Crp Hydraulic Kit - Pn 105060
Page 8 | Stellar TM12154 TireMan Owner’s Manual ®... -
Page 13: Tm12154 Rp Breakdown - Pn 101535
Stellar TM12154 TireMan Owner’s Manual | Page 9 ®... -
Page 14: Tm12154 Rp Bill - Pn 101535
TM12154 RP Bill - PN 101535 PN 101535 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 101543 BODY TM12154 V4 17149 CAP SCR 0.75-10X4.50 HHGR9 0220 CAP SCR 0.25-20X1.50 HHGR5 0340 WASHER 0.25 USS FLAT 77178 LINK TM12154 V3 INSIDE 6537 GEAR BOX 015-00120-1 77855... -
Page 15: Tm12154 Crp Breakdown - Pn 101534
Stellar TM12154 TireMan Owner’s Manual | Page 11 ®... -
Page 16: Tm12154 Crp Bill - Pn 101534
TM12154 CRP Bill - PN 101534 PN 101534 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 101543 BODY TM12154 V4 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 0220 CAP SCR 0.25-20X1.50 HHGR5 10172 CAP SCR 0.50-13X1.00 HHGR8 77178 LINK TM12154 V3 INSIDE 0420 CAP SCR 0.31-18X0.75 HHGR5... -
Page 17: Decal Placement - Pn 44525
Decal Placement - PN 44525 Grease Weekly Grease bearing with EP2 (Extreme Pressure Grease) while rotating the bearing. 22618 Inspect Rotation Bearing Monthly 1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF. 2.) Lubricate inner race and pin with EP2 (extreme pressure grease). 3.) Check gearbox oil level monthly (Traxon 80W-90). - Page 20 Subject to Change without Notification. © 2020 Stellar Industries, Inc.
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