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Troubleshooting
Related Manuals for stellar labs TireMan 4110
Summary of Contents for stellar labs TireMan 4110
- Page 1 TireMan 4110 Owner’s Manual Safety • Assembly • Maintenance • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Last Revision: 04/08/14 © 2014 Stellar Industries, Inc.
- Page 2 TM4110 Manual Revisions Date of Revision Section Revised Description of Revision July 1st, 2012 Assembly Drawings Updated Assembly Drawings to reflect engineering changes.
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Page 3: Table Of Contents
TireMan 4110 Optional Pad Extensions - PN 58288......12 TireMan 4110 Optional Pad Extensions - PN 61707......13 Lubrication Recommendations ............14 TireMan 4110 Hydraulic Kit - PN 67411 ..........15 TireMan 4110 w/Rotating Pads Hydraulic Kit - PN 63809 ....16 Replacement Parts................17 Troubleshooting...................18 Troubleshooting Continued...............19 Troubleshooting Chart................20... -
Page 4: An Overview About Safety
Stellar TM4110 Owner’s Manual An Overview about Safety As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. Failure to read this manual by anyone who will operate, service, or work around this tire manipulator is a misuse of the equipment. -
Page 5: Tireman 4110 Introduction
Page 1 TireMan 4110 Introduction The Stellar TireMan is designed to provide or repair instructions pertinent to all possible safe and dependable service. With proper situations. use and maintenance, these tire manipula- tors will operate at peak performance for Please be aware that some sections of this many years. -
Page 6: Tireman 4110 Specifications
Stellar TM4110 Owner’s Manual TireMan 4110 Specifications 16’(4.87m) 4600lbs(2086kg) ROTATION Capacity: 4,600 lbs @16 ft (2,086 kg @ 4.87m) Clamping Span: 48” to 110” (121.92 cm to 279.4 cm) Optional Pad Extension: 29” (73.66 cm) arms closed Clamp Cylinders: 2.5” (6.35 cm) bore with pilot operated check valves... -
Page 7: Tireman 4110 Dimensional Layout
Page 3 TireMan 4110 Dimensional Layout 48” 110” TM4110 TM4110... -
Page 8: Tireman Safety Notes
Stellar TM4110 Owner’s Manual TireMan Safety Notes General Maintenance Safety It is the responsibility of the owner to instruct Never modify or alter any of the equip- the operator in the safe operation of your ment, whether mechanical, electrical, or equipment and to provide the operator hydraulic, without explicit approval from with properly maintained equipment. -
Page 9: Tireman Safety Notes Continued
Page 5 TireMan Safety Notes Continued... Park the vehicle on level ground and Do not use the tire manipulator arms to extend the outriggers fully out and then push downward onto anything. down. Electrocution Keep feet and legs clear when lowering Allow extra space for swaying power lines in outrigger jacks. -
Page 10: Stellar Safety Decal - Pn 16732
Stellar TM4110 Owner’s Manual Stellar Safety Decal - PN 16732 DANGER FAILURE TO OBEY THE FOLLOWING WILL RESULT IN DEATH OR SERIOUS INJURY INSTABILITY OR EQUIPMENT DAMAGE. IMPROPER OPERATION WILL VOID WARRANTY NEVER operate the unit while persons not NEVER use one arm of the TireMan to sling a load. required for operation are in the work area. -
Page 11: Tireman 4110 Decal Kit
Page 7 TireMan 4110 Decal Kit PN 35432 ITEM PART No. DESCRIPTION 38664 DECAL CAPACITY TM4110 35113 DECAL TM4110 TIREMAN ROATATION 35114 DECAL TM4110 RATED LOAD 54598 DECAL IDENTIFICATION TM4110 53850 DECAL STELLAR LOGO 4.00X11.5 TM4110 TM4110... -
Page 12: Tireman 4110 Assembly - Pn 61223
Stellar TM4110 Owner’s Manual TireMan 4110 Assembly - PN 61223 PN 61223 0352 WASHER 0.50 USS FLAT ZINC 33944 GEARBOX 010(EAR 02356) C6106 NUT 0.50-13 HHGR5 NYLOC 33945 TURNTABLE BEARING 450-05110-1 D0894 SCREW #10-24X0.75 BTN HD SS 34572 BODY TM4110 D1315 CAP SCR 0.25-20X1.00 FHSH CAP... -
Page 13: Tireman 4110 Mounting Kit - Pn 61401
Page 9 TireMan 4110 Mounting Kit - PN 61401 PN 61401 35102ZP PIN TEAR DROP 1.50X9.06 0067 BUSHING BPC24DXR24 1.50X1.50 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 13573 CAP SCR 0.38-16X1.00 HHGR8 8621 CLAMP HOSE/TUBE AG-3 0343 WASHER 0.31 USS FLAT ZINC 61404ZP PIN TEAR DROP 1.50X11.06... -
Page 14: Tireman 4110 Assembly W/Rotation Pads - Pn 61386
Stellar TM4110 Owner’s Manual TireMan 4110 Assembly w/Rotation Pads - PN 61386 17 12 PN 61386 33944 GEARBOX 010(EAR 02356) 0333 NUT 0.25-20 HHGR5 NYLOC 33945 TURNTABLE BEARING 450-05110-1 35111 VALVE COMB DIV FD10-44-6T-N-44 51650 BODY TM4110 ROT PADS 0332 CAP SCR 0.25-20X1.75 HHGR5... -
Page 15: Tireman 4110 Optional Pad Extensions - Pn 35434
Page 11 TireMan 4110 Optional Pad Extensions - PN 35434 PN 35434 ITEM PART DESCRIPTION QTY. 34942 PAD EXTENSION TM4110 20" 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN TM4110... -
Page 16: Tireman 4110 Optional Pad Extensions - Pn 58288
Stellar TM4110 Owner’s Manual TireMan 4110 Optional Pad Extensions - PN 58288 PN 58288 57921 PAD EXTENSION TM4110 TEAR DROP 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN... -
Page 17: Tireman 4110 Optional Pad Extensions - Pn 61707
Page 13 TireMan 4110 Optional Pad Extensions - PN 61707 Remove the lynch pin that comes with the hitch pin PN 61707 61702 PAD EXT TM4110 ROT PAD V2 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN 71894 HAIR PIN CLIP 0.19 x 3.75... -
Page 18: Lubrication Recommendations
Stellar TM4110 Owner’s Manual Lubrication Recommendations Component Location Recommendation Engine Crankcase Apply Manufacturerer’s Recommendations Hydraulic System Reservoir Below –5*F Petro-Canada Arctic MV 15 (ISO 22) -5*F to 90*F Petro-Canada HYDREX 32 (ISO 32) Above 90*F Petro-Canada HYDREX 46 (ISO 46) Open Gears Hand Precision XL3 Moly EP 2... -
Page 19: Tireman 4110 Hydraulic Kit - Pn 67411
Page 15 TireMan 4110 Hydraulic Kit - PN 67411 PN 67411 TM4110... -
Page 20: Tireman 4110 W/Rotating Pads Hydraulic Kit - Pn 63809
Stellar TM4110 Owner’s Manual TireMan 4110 w/Rotating Pads Hydraulic Kit - PN 63809 PN 63809... -
Page 21: Replacement Parts
Page 17 TM4110 Replacement Parts HYDRAULIC SYSTEM COMPONENTS PART# DESCRIPTION 35111 VALVE - COMBINATION DIVIDER 32308 MOTOR-HYDRAULIC (TIREMAN ROTATION) 21151 GASKET (HYDRAULIC MOTORS) 13554 QUICK COUPLER-HYDRAULIC 0.38 FEMALE 13555 QUICK COUPLER-HYDRUALIC 0.38 MALE 13556 QUICK COUPLER-HYDRAULIC 0.50 FEMALE 13557 QUICK COUPLER-HYDRAULIC 0.50 MALE C2027 O RING (#4 FACE SEAL) (HYDRAULIC FITTINGS) C2028 O RING (#6 FACE SEAL) (HYDRAULIC FITTINGS) C2029 O RING (#8 FACE SEAL) (HYDRAULIC FITTINGS) -
Page 22: Troubleshooting
Stellar TM4110 Owner’s Manual Troubleshooting This chapter will list a number of potential problems that may occur while operating • Make sure the proportional valve is the crane/TireMan. Most problems are eas- receiving 12V power when operating a ily solved using the solutions portion of this function. -
Page 23: Troubleshooting Continued
Page 19 Troubleshooting Continued... solid. If the voltage becomes low, the inspect each holding valve. When LED light will begin to blink and the bat- removing a holding valve, always relieve tery will need to be charged or replaced. the pressure inside the cylinder by loosen- ing jam nut of the holding valve and Problem: Not all crane functions operate turning set screw inward/clockwise. -
Page 24: Troubleshooting Chart
Stellar TM4110 Owner’s Manual Troubleshooting Chart Problem Possible Cause Possible Solution The temperature of the hydraulic oil is Perform maneuvers without loads for Vibrations and jerking in hydraulic cyl- too low. several minutes to warm up the oil. inder during the first maneuvers. Lack of oil in reservoir. -
Page 25: Troubleshooting Chart Continued
Page 21 Troubleshooting Chart Continued... Problem Possible Cause Possible Solution Defective switch. Replace the switch. Faulty solenoid. Replace the solenoid. A crane function does not work. Disassemble and clean the valve car- Locked valve cartridge. tridge. Damaged electric connection. Check continuity of the circuit. Operations at high or low speed do not Parameters of control box (receiver) Contact Stellar customer service depart-... -
Page 26: 6-Function Hetronic Radio Remote Troubleshooting
Stellar TM4110 Owner’s Manual 6-Function Hetronic Radio Remote Troubleshooting If the system does not operate after normal start-up, follow the recommended trou- bleshooting sequence to help isolate the cause and determine corrective action. Transmitter Receiver • Is the E-Stop pushbutton pulled out? •... -
Page 27: Transmitter Troubleshooting
Page 23 Transmitter Troubleshooting Notice: When testing the transmitter, the receiver may become active resulting in system operation. Always assume the system is working and will respond when testing a transmit- ter. Status LED Troubleshooting LED Indication Possible Cause LED is off. Transmitter is off. -
Page 28: Warranty Information
Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date...
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