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TireMan Package
12154
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2019 Stellar Industries, Inc.
PN 103380
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Table of Contents
Related Manuals for stellar labs TireMan 12154
Summary of Contents for stellar labs TireMan 12154
- Page 1 TireMan Package 12154 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811...
- Page 2 Model TM12154 Manual Revisions Date of Revision Section Revised Description of Revision Serial Tag Location ® D ATE ® D AT E PATENT INFORMATION PATENT INFORMATION http://www.stellarindustries.com/ip M O D EL N O . S E R I A L N O . MADE IN THE U.S.A.
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Page 3: Table Of Contents
Table of Contents Introduction ................................iv Chapter 1 - Specifications ............................1 Model TM12154 Capacity ............................. 1 Model TM12154 Specifications ..........................2 TM12154 Dimensional Layout ..........................3 Chapter 2 - Installation ............................... 5 General Installation ..............................5 Installer Notice ..............................5 Torque Data Chart .............................. -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator (TM) and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the TM at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Model TM12154 Capacity Stellar TMP12154 Owner’s Manual | Page 1 ®... -
Page 6: Model Tm12154 Specifications
Model TM12154 Specifications Tire Manipulator Rating: 280,000 ft-lbs (38.71 ton meters) Tire Manipulator Capacity: 13,000 lbs @ 19 ft (5,896 kg @ 5.79 m) Standard Length: 13’ 2” (4.01 m) from CL of TM main rotation Main Extension: Hydraulic 37” (94.0 cm) Rotating Pads - 42.6"... -
Page 7: Tm12154 Dimensional Layout
TM12154 Dimensional Layout 43” - Rotating Pads 43” - Continuous Rotating Pads 153” - Rotating Pads 153” - Continuous Rotating Pads Stellar TMP12154 Owner’s Manual | Page 3 ®... - Page 8 This page intentionally left blank. Page 4 | Stellar TMP12154 Owner’s Manual ®...
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Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM12154 on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 11: Installation Overview
Installation Overview 1. Relocate any obstructions on the frame that will be in the way of mounting the tire manipulator (TM). 2. Measure the inside of the frame rails and cut the frame support to this length. Ensure that the frame supports have a tight fit between the frame rails. -
Page 12: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 13: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 4600 PSI Pressure (PSI) Function Flow Extend Retract Inner 10.6 4400 2200 Outer 10.6 4400 2200 Extension 10.6 4400 4400 Rotation 2200 2200 TM Rot 2200 2200 TM Pad Rot 2500 2500 TM Clamp 4200 4200 Face Seal/O-Ring Size Chart Hose... -
Page 14: Main Hydraulic Kit - Pn 69197
Page 10 | Stellar TMP12154 Owner’s Manual ®... -
Page 15: Tireman Rp Hydraulic Kit - Pn 78017
Stellar TMP12154 Owner’s Manual | Page 11 ®... -
Page 16: Tireman Crp Hydraulic Kit - Pn 78015
Page 12 | Stellar TMP12154 Owner’s Manual ®... -
Page 17: Control Kit - Pn 92667
Stellar TMP12154 Owner’s Manual | Page 13 ®... -
Page 18: Grease Kit - Pn 68798
Grease Kit - PN 68798 PN 68798 Page 14 | Stellar TMP12154 Owner’s Manual ®... -
Page 19: Main Decal Placement - Pn 98664 (Modified)
Main Decal Placement - PN 98664 (MODIFIED) Proudly Designed and Manufactured in the USA by Proudly Designed and Manufactured in the USA by WARNING Crush Hazard Keep clear of stabilizer legs during operation. Failure to keep clear of moving stabilizer legs can result in death or serious injury. -
Page 20: Tire Manipulator Decal Placement - Pn 71047
Tire Manipulator Decal Placement - PN 71047 Grease Weekly Grease bearing with EP2 (Extreme Pressure Grease) while rotating the bearing. 22618 Inspect Rotation Bearing Monthly 1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF. 2.) Lubricate inner race and pin with EP2 (extreme pressure grease). 3.) Check gearbox oil level monthly (Traxon 80W-90). -
Page 21: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Stellar TMP12154 Owner’s Manual | Page 17 ®... -
Page 22: Optional Load Sensor Base - Pn 67062
Page 18 | Stellar TMP12154 Owner’s Manual ®... -
Page 23: Stabilizer Assembly - Pn 48689
Stabilizer Assembly - PN 48689 C-BALANCE VALVE C6184 CYLINDER SEAL KIT 35647 BASE END BUSHING 0635 ROD END BUSHINGS 4381 BUSHINGS INCLUDED IN 9994 PN 48689 15502 OUTRIGGGER LEG 28000 0635 BUSHING 40DXR32 GARLOCK 40837 OUTRIGGER PAD 23000 96IN 8377 PIN CAP 0.56X3.50X0.19 YZ &... -
Page 24: Bearing Assembly - Pn 18471
Bearing Assembly - PN 18471 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON BEARING GEAR TEETH Page 20 | Stellar TMP12154 Owner’s Manual ®... -
Page 25: Gearbox - Pn 60505
Gearbox - PN 60505 USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON PINION TEETH FILL WITH GEAR OIL, EP 80W90, FOR PINION UP ORIENTATION GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GREASE, STELLAR PN 78090 Stellar TMP12154 Owner’s Manual | Page 21 ®... -
Page 26: Valve Bank - Pn 42802
Valve Bank - PN 42802 DUMP VALVE 50234 ACTUATOR COIL 50231 DUMP VALVE COIL 55126 ACTUATOR ASSEMLY-50233: INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 PN 42802 Page 22 | Stellar... -
Page 27: Mast Assembly - Pn 18073
Mast Assembly - PN 18073 PN 18073 18041 WASHER 0.88 SAE FLAT YELLOW GR9 17963 CAP SCR 0.88-9X3.50 HHGR9 ZY 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 17964 CAP SCR 0.88-9X5.50 HHGR8 11297 PLATE INSPECTION MAST 23000 0484 CAP SCR 0.31-18 X 0.50 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 11882... -
Page 28: Main Boom Assembly - Pn 68021
Main Boom Assembly - PN 68021 FIXED NUT ON OUTSIDE ASSEMBLE THESE PARTS BEFORE PUTTING THRU MAIN BOOM. WIRE HARNESS AND GREASE LINES SHOWN AS REFERENCE FOR DRAWING PN 68021 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 0333 NUT 0.25-20 HHGR5 NYLOC 2227... -
Page 29: Main Cylinder Assembly - Pn 20694
Main Cylinder Assembly - PN 20694 PRESSURE SWITCH IN THIS PORT NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 35651 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15598 PN 20694 15598 CYLINDER 9.00x4.00x21.81 16153 FTG 10-10 MFS-MAORB 90 16157 TUBE ASM 0.63X7.88 YZ 16152 FTG 10-10 MFS-MORB STRAIGHT 15995... -
Page 30: Outer Cylinder Assembly - Pn 50628
Outer Cylinder Assembly - PN 50628 NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 35650 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15604 PN 50628 16153 FTG 10-10 MFS-MAORB 90 16152 FTG 10-10 MFS-MORB STRAIGHT 15995 MANIFOLD ASM DUAL T2A 5000PSI 19370 HOSE CLAMP 5.63-8.50 5416K39 18701... -
Page 31: Extension Boom Assembly - Pn 70661
Extension Boom Assembly - PN 70661 NOTES: CYLINDER SERIAL NUMBER LOCATION C-BALANCE VALVE C6184 CYLINDER SEAL KIT 35649 BASE END BUSHINGS 2227 ROD END BUSHINGS 0865 CYL BUSHINGS INCLUDED IN 15608 PN 70661 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 C6219... -
Page 32: Tireman Assembly - Pn 103143
Page 28 | Stellar TMP12154 Owner’s Manual ®... -
Page 33: Tireman Assembly (Cont.) - Pn 103143
TireMan Assembly (cont.) - PN 103143 NOT SHOWN: 21409 (1) WIRE HARNESS FLOOD LIGHT TM14160 71047 (1) DECAL KIT TM12154 FOR 28000 78017 (1) HYD KIT TM12154 V3 D0240 (1) FTG 4-2 CPRSN-MP 90 D1810 (0.67 FT) TBE AIR SAEJ844 TYPE A .25 (RM) D1345 (1) FTG 4-2 CPRSN-MP STRAIGHT 22161 (1) FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 (1) ZERK 1/8 NPT STRAIGHT LONG THREAD... -
Page 34: Stabilizer Cylinder Assembly - Pn 48383
Stabilizer Cylinder Assembly - PN 48383 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C6184 CYLINDER SEAL KIT C6310 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 48384 PN 48383 48384 CYLINDER 7.00X19.25 15822 MANIFOLD DOUBLE T11A 5000 PSI C1854 FTG 6-8 MFS-MORB STRAIGHT 0279 FTG 6-6 MFS-MORB STRAIGHT 19032... -
Page 35: Reservoir Assembly - Pn 86356
Reservoir Assembly - PN 86356 PRESSURE GAUGE 16145 REPLACEMENT FAN PN 92549 FILTER ELEMENT 86010 PN 86356 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 86357 RSRVR 45 GAL V2 23/28 19799 FTG 20-16 MFS-MORB STRAIGHT 11442 PLATE COVER TANK HEATER FLANGE PC WHITE 64517 FTG 20-20-20 MFS-FFSS-MFS RUN TEE 0479... -
Page 36: Optional 15 Ton Hook Kit - Pn 55138
Optional 15 Ton Hook Kit - PN 55138 PN 55138 41499 HOOK 15 TON SWIVEL CROSBY 1028654 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 16028ZP PIN TEAR DROP 1.75X7.06 Page 32 | Stellar TMP12154 Owner’s Manual ®... -
Page 37: Radio Transmitter - Pn 89149/93084
Radio Transmitter - PN 89149/93084 PN 89149/93084 ITEM PART DESCRIPTION 95026 2-WAY MOMENTARY TOGGLE SWITCH 95027 TOGGLE SWITCH RUBBER BOOT 95025 SWITCH PADDLE SCANRECO (LABEL KIT INCLUDED) 89474 3-WAY MOMENTARY TOGGLE SWITCH 95030 E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION”... - Page 38 This page intentionally left blank. Page 34 | Stellar TMP12154 Owner’s Manual ®...
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Page 39: Chapter 4 - Replacement Parts
Chapter 9 - Replacement Parts Chapter 4 - Replacement Parts HYDRAULIC SYSTEM COMPONENTS PART# DESCRIPTION ELECTRICAL COMPONENTS 39780 Oil pressure gauge PART# DESCRIPTION 8240 Oil cooler 89155 12v charger for Hetronic Nova radio system 22934 Hydraulic rotation motor ( Main rotation ) 89154 Battery for Hetronic Nova radio system 22935... - Page 40 Subject to Change without Notification. © 2019 Stellar Industries, Inc.
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