Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for stellar labs TireMan 12154
Summary of Contents for stellar labs TireMan 12154
- Page 1 TireMan 12154 Owner’s Manual Safety • Assembly • Maintenance • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Last Revision: 09/04/14 © 2014 Stellar Industries, Inc.
- Page 2 TM12154 Manual Revisions Date of Revision Section Revised Description of Revision...
-
Page 3: Table Of Contents
Table of Contents Table of Contents An Overview about Safety ..............ii TM12154 Introduction................1 TM12154 Specifications................2 TM12154 Dimensional Layout..............3 TireMan Safety Notes................4 TireMan Safety Notes Continued............5 Stellar Safety Decal - PN 16732 ............6 TM12154 Decal Kit - PN 44525.............7 TM12154 Assembly - PN 64159 ............8 TM12154 Assembly (Continuous Rotation Pads) - PN 52278 ...9 TM12154 Assembly (Teardrop Continuous Rotation Pads) - PN 52278..................10... -
Page 4: An Overview About Safety
Stellar TM12154 Owner’s Manual An Overview about Safety As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. Failure to read this manual by anyone who will operate, service, or work around this tire manipulator is a misuse of the equipment. -
Page 5: Tm12154 Introduction
Page 1 TM12154 Introduction The Stellar TireMan is designed to provide or repair instructions pertinent to all possible safe and dependable service. With proper situations. use and maintenance, these tire manipula- tors will operate at peak performance for Please be aware that some sections of this many years. -
Page 6: Tm12154 Specifications
Stellar TM12154 Owner’s Manual TM12154 Specifications MAXIMUM RATED LOAD 12000 LBS (5443 KG) EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 17’ (5.18m) 12,000 lbs (5443kg) Capacity: 12,000 lbs @17 ft (5,443 kg @ 5.18m) Clamping Span: 48” to 154” (122 cm to 391 cm) Clamp Cylinders: 4”... -
Page 7: Tm12154 Dimensional Layout
Page 3 TM12154 Dimensional Layout 8.69 3.37 89° TM12154... -
Page 8: Tireman Safety Notes
Stellar TM12154 Owner’s Manual TireMan Safety Notes General Maintenance Safety It is the responsibility of the owner to instruct Never modify or alter any of the equip- the operator in the safe operation of your ment, whether mechanical, electrical, or equipment and to provide the operator hydraulic, without explicit approval from with properly maintained equipment. -
Page 9: Tireman Safety Notes Continued
Page 5 TireMan Safety Notes Continued... Park the vehicle on level ground and Do not use the tire manipulator arms to extend the outriggers fully out and then push downward onto anything. down. Electrocution Keep feet and legs clear when lowering Allow extra space for swaying power lines in outrigger jacks. -
Page 10: Stellar Safety Decal - Pn 16732
Stellar TM12154 Owner’s Manual Stellar Safety Decal - PN 16732 DANGER FAILURE TO OBEY THE FOLLOWING WILL RESULT IN DEATH OR SERIOUS INJURY INSTABILITY OR EQUIPMENT DAMAGE. IMPROPER OPERATION WILL VOID WARRANTY NEVER operate the unit while persons not NEVER use one arm of the TireMan to sling a load. required for operation are in the work area. -
Page 11: Tm12154 Decal Kit - Pn 44525
Page 7 TM12154 Decal Kit - PN 44525 PN 44525 ITEM PART No. DESCRIPTION 54600 DECAL- TM12154 IDENTIFICATION 43474 DECAL- RATED LOAD 22617 DECAL- ROATATION BEARING 43475 DECAL- RATED LOAD 54589 DECAL - STELLAR LOGO 8.00X22.25 52681 DECAL - STELLAR LOGO 6.00X16.50 TM12154... -
Page 12: Tm12154 Assembly - Pn 64159
Stellar TM12154 Owner’s Manual TM12154 Assembly - PN 64159 21 41 GASKET SHOWN AS REFERENCE PN 64159 22277 CAP SCR 0.75-10X4.00 HHGR9 ZY 17150 WASHER 0.75 SAE FLAT YELLOW GR9 64150 S V2 17149 CAP SCR 0.75-10X4.50 HHGR9 ZY 64155 S V2 0420 CAP SCR 0.31-18X0.75 HHGR5... -
Page 13: Tm12154 Assembly (Continuous Rotation Pads) - Pn 52278
Page 9 TM12154 Assembly (Continuous Rotating Pads) - PN 52278 21 20 GASKET SHOWN AS REFERENCE PN 52278 11298 CAP SCR 0.75-10X3.50 SHGR8 21151 GASKET MOTOR 008-10056-1 52279 ARM TM12154 CONT ROT PADS 5311 MOTOR HYD ROSS MG140611AAAB 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK D1307 CAP SCR 0.50-13X1.25 SH 4381... -
Page 14: Tm12154 Assembly (Teardrop Continuous Rotation Pads) - Pn 52278
Stellar TM12154 Owner’s Manual TM12154 Assembly (Teardrop Continuous Rotating Pads) - PN 75812 21 20 GASKET SHOWN AS REFERENCE PN 75812 11298 CAP SCR 0.75-10X3.50 SHGR8 21151 GASKET MOTOR 008-10056-1 52279 ARM TM12154 CONT ROT PADS 5311 MOTOR HYD ROSS MG140611AAAB 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK D1307... -
Page 15: Tm12154 Mounting Kit - Pn 41516
Page 11 TM12154 Mounting Kit - PN 41516 PN 41516 5739 BUSHING 40DXR48 GARLOCK 41681ZP PIN TEAR DROP 2.50X16.13 c1592 ZERK 1/8 NPT STRAIGHT 8377 PIN CAP 0.56X3.50X0.19 D0790 WASHER 0.50 FLAT GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 18042PC HOSE CLAMP TM14160 0343 WASHER 0.31 USS FLAT ZINC 0485... -
Page 16: Tm12154 Hydraulic Kit - Pn 41685
Stellar TM12154 Owner’s Manual TM12154 Hydraulic Kit - PN 41685 PN 41685 TM12154... - Page 17 Page 13 TM12154 Hydraulic Kit (Continuous Rotating Pads) - PN 52462 PN 52462 TM16160...
-
Page 18: Tm12154 Maintenance
Stellar TM12154 Owner’s Manual TM12154 Maintenance Greasing the TireMan Lubricate all grease gun points with extreme pressure grease - Stellar PN: 22059 Lubrication Recommendations Component Location Recommendation Engine Crankcase Apply Manufacturerer’s Recommendations Hydraulic System Reservoir Below –5*F Petro-Canada Arctic MV 15 (ISO 22) -5*F to 90*F Petro-Canada HYDREX 32 (ISO 32) Above 90*F... -
Page 19: Tm12154 Replacement Parts
Page 15 TM12154 Replacement Parts Part# Description 39967 Rotation bearing kit 39969 Gear Box kit 5311 Hydraulic rotation motor 21151 Hydraulic rotation motor gasket 35111 Combination flow divider Seal Kit - Tireman clamp in / clamp out cylinders Seal Kit - Tireman rotation cylinders 4380 Bushing 2.00”... -
Page 20: Troubleshooting
Stellar TM12154 Owner’s Manual Troubleshooting This chapter will list a number of potential problems that may occur while operating • Make sure the proportional valve is the crane/TireMan. Most problems are eas- receiving 12V power when operating a ily solved using the solutions portion of this function. - Page 21 Page 17 Troubleshooting Continued... solid. If the voltage becomes low, the inspect each holding valve. When LED light will begin to blink and the bat- removing a holding valve, always relieve tery will need to be charged or replaced. the pressure inside the cylinder by loosen- ing jam nut of the holding valve and Problem: Not all crane functions operate turning set screw inward/clockwise.
-
Page 22: Troubleshooting Chart
Stellar TM12154 Owner’s Manual Troubleshooting Chart Problem Possible Cause Possible Solution The temperature of the hydraulic oil is Perform maneuvers without loads for Vibrations and jerking in hydraulic cyl- too low. several minutes to warm up the oil. inder during the first maneuvers. Lack of oil in reservoir. - Page 23 Page 19 Troubleshooting Chart Continued... Problem Possible Cause Possible Solution Defective switch. Replace the switch. Faulty solenoid. Replace the solenoid. A crane function does not work. Disassemble and clean the valve car- Locked valve cartridge. tridge. Damaged electric connection. Check continuity of the circuit. Operations at high or low speed do not Parameters of control box (receiver) Contact Stellar customer service depart-...
-
Page 24: Bms-2 Receiver Troubleshooting
Stellar TM12154 Owner’s Manual BMS-2 Receiver Troubleshooting Problem Possible Cause Possible Solution Push the Start button again. If the system is being initialized E-Stop reset. from an E-Stop condition, the Start button must be pressed twice - first to clear the E-Stop, then again, to start the system. Joystick or paddle lever not Be sure that all joysticks and paddle levers are in center posi- in center position. - Page 25 Page 21 TM16160...
-
Page 26: Warranty Information
Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date...
Need help?
Do you have a question about the TireMan 12154 and is the answer not in the manual?
Questions and answers