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TireMan 20165
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2018 Stellar Industries, Inc.
PN 90385
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Summary of Contents for stellar labs TireMan 20165
- Page 1 TireMan 20165 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169...
- Page 2 Model TM20165 Manual Revisions Date of Revsion Section Revised Description of Revision 2/17/16 Hydraulics and Assembly Updated Hydraulic and Assembly Drawings WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead.
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Page 3: Table Of Contents
Table of Contents Introduction ......................iv Model TM20165 Specifications ................1 TM20165 Dimensional Layout ................2 General Installation .....................3 Installer Notice ....................3 Torque Data Chart ....................4 Hydraulic Installation ...................5 Face Seal/O-Ring Size Chart ................6 Hydraulic Kit - PN 81761 Part 1 ................7 Hydraulic Kit - PN 81761 Part 2 ................8 Hydraulic Kit - PN 81761 Part 3 ................9 Hydraulic Installation Drawing - PN 82658 ............10... -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the tire manipulator at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Model Tm20165 Specifications
Model TM20165 Specifications 24’(7.31m) 17,000lbs(7,710kg) 21’(6.40m) 20,000lbs(9,070kg) ROTATION Capacity: 20,000 lbs @ 21’ (9,070 kg @ 6.4 m) Clamping Span: 43” to 164” (110 cm to 417 cm) Clamp Cylinders: 5” (12.7 cm) bore with pilot operated check valves Tilt Cylinder: Provided by crane extension boom Body Rotation: 320º... -
Page 6: Tm20165 Dimensional Layout
TM20165 Dimensional Layout Page 2 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 7: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM20165 on a Stellar Service Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted when provided. Size Bolt DIA Plain Plated Plain Plated Plated (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) -
Page 9: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 10: Face Seal/O-Ring Size Chart
Face Seal/O-Ring Size Chart Hose Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 6 | Stellar TM20165 TireMan Owner’s Manual ®... - Page 11 Stellar TM20165 TireMan Owner’s Manual | Page 7 ®...
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Page 12: Hydraulic Kit - Pn 81761 Part 1
Hydraulic Kit - PN 81761 Part 2 PN 81761 - Part 2 65579 FTG 16-12 MFS-MBSPP STRAIGHT 31658 FTG 12-12 MFS-MBSPP STRAIGHT 31659 FTG 8-12 MFS-MBSPP STRAIGHT Page 8 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 13: Hydraulic Kit - Pn 81761 Part 3
Hydraulic Kit - PN 81761 Part 3 DETAIL C DETAIL A SCALE 1 : 10 SCALE 1 : 10 PN 81761 - Part 3 1554 FTG 8-8 MFS-MORB STRAIGHT 65663 FTG 8-8 MORB-MFS 90 SWIVEL DETAIL B SCALE 1 : 10 Stellar TM20165 TireMan Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Installation Drawing - Pn 82658
Page 10 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 15: Hydraulic Schematic - Pn 81761
Stellar TM20165 TireMan Owner’s Manual | Page 11 ®... -
Page 16: Tireman Hydraulic Kit - Pn 65365
Page 12 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 17: Cooler Wiring
Stellar TM20165 TireMan Owner’s Manual | Page 13 ®... -
Page 18: Pto Schematic
Page 14 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 19: Converter Wiring
Stellar TM20165 TireMan Owner’s Manual | Page 15 ®... -
Page 20: Decal Placement - Pn 77565
Page 16 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 21: Tm20165 Assembly Standard - Pn 63528
TM20165 Assembly Standard - PN 63528 15 14 GEARBOX REPLACEMENT KIT 78587 GEARBOX REPLACEMENT KIT 78586 20 19 C-BALANCE VALVE C1090 CYLINDER SEAL KIT 71904 CYLINDER BUSHINGS 2227 BUSHINGS INCLUDED IN 64587 32 33 37 20 63528 64851 CAP SCR 1.00-8X4.00 HHGR8 63518 BEARING TURNTABLE TM20165 6538... -
Page 22: Tm20165 Assembly W/Fallback Protection - Pn 76685
TM20165 Assembly w/Fallback Protection - PN 76685 11 14 13 GEARBOX REPLACEMENT KIT 78587 GEARBOX REPLACEMENT KIT 78586 C-BALANCE VALVE C1090 CYLINDER SEAL KIT 71904 CYLINDER BUSHINGS 2227 BUSHINGS INCLUDED IN 64587 35 37 40 19 41 PN 76685 C1029 CAP SCR 0.75-10X6.00 HHGR8 63518 BEARING TURNTABLE TM20165... -
Page 23: Crane Assembly - Pn 81760 Part 1
Crane Assembly - PN 81760 Part 1 PN 81760 - Part 1 65358 WASHER 1.00 SAE FLAT YELLOW GR9 65357 CAP SCR 1.00-8X4.00 HHGR9 Stellar TM20165 TireMan Owner’s Manual | Page 19 ®... -
Page 24: Crane Assembly - Pn 81760 Part 2
Crane Assembly - PN 81760 Part 2 REUSE HARDWARE THAT COMES WITH THIS VALVE RETURN BLOCK INCLUDED WITH CRANE FILTER AND BRACKET INCLUDED WITH CRANE PN 81760 - Part 2 0333 NUT 0.25-20 HHGR5 NYLOC 65966 BRKT REINFORCEMENT LOAD SENSE 0480 CAP SCR 0.25-20X1.00 HHGR5 C0949... -
Page 25: Crane Assembly - Pn 81760 Part 3
Crane Assembly - PN 81760 Part 3 RADIO BOX INCLUDED WITH CRANE PN 81760 - Part 3 0486 CAP SCR 0.31-18X1.50 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC C0953 CAP SCR 0.38-16X4.00 HHGR5 I L I 80993 BRACKET VB MNT 65000 OUTRIGGER SS 0347 NUT 0.38-16 HHGR5 NYLOC 0335... -
Page 26: Crane Assembly - Pn 81760 Part 4
Crane Assembly - PN 81760 Part 4 PN 81760 - Part 4 80992 BRACKET VB MNT 65000 OUTRIGGER CS I L I 0347 NUT 0.38-16 HHGR5 NYLOC 0335 CAP SCR 0.38-16X1.25 HHGR5 C0953 CAP SCR 0.38-16X4.00 HHGR5 Page 22 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 27: Mounting Kit Subframe Assembly - Part 1
Mounting Kit Subframe Assembly - Part 1 TORQUE 300-350 FT-LBS NOTE: WHEN INSTALLING 65436, HOLE GOES TO REAR AND LONG FLAT OUTSIDE OF CENTER TORQUE 1150-1200 FT-LBS PN 65349 8202PC FRAME SUPPORT 15000 CRANE 65433 SHEAR PLATE 0.50X12.00X12.00 6538 WASHER 1.00 SAE FLAT YELLOW GR8 58681 CAP SCR 0.75-10X2.50 HHGR8 C6219... -
Page 28: Mounting Kit Subframe Assembly - Part 2
Page 24 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 29: Crane Base Stabilizer Assembly - Pn 65107
Crane Base Stabilizer Assembly - PN 65107 PN 65107 66856 SUBFRAME WLDMT BOLT ON 190-220 OTR REAR I L I 64367 CYLINDER ASM STABILIZER 65000 I L I I L I 64367 CYLINDER ASM STABILIZER 65000 64971 PLATE WEAR PAD COVER 65000 &... -
Page 30: Crane Base Stabilizer Cylinder Assembly - Pn 64367
Crane Base Stabilizer Cylinder Assembly - PN 64367 PN 64367 15995 MANIFOLD ASM DUAL T2A 5000PSI C2252 FTG 8-10 MFS-MORB STRAIGHT 54416 TUBE ASM 0.50X7.56 17000 YZ 1554 FTG 8-8 MFS-MORB STRAIGHT Page 26 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 31: Non-Crane Base Stabilizer Assembly - Pn 64262
Non-Crane Base Stabilizer Assembly - PN 64262 PN 64262 13343 BUSHING BPC40DXR16 2.50X1.00 66282 OUTRIGGER PAD 9000/TM20165 4381 BUSHING BPC32DXR32 2.00X2.00 4379 BUSHING BPC32DXR40 2.00X2.50 94747 BUSHING BPC32DXR12 2.00X0.75 10172 CAP SCR 0.50-13X1.00 HHGR8 13817 BUSHING BPC40DXR24 2.50X1.50 66283 CYLINDER 5.00X24.50 WHITE &... -
Page 32: Non-Crane Base Stabilizer Extension Cylinder Assembly - Pn 64367
Non-Crane Base Stabilizer Extension Cylinder Assembly - PN 64367 PN 64970 64978 MANIFOLD ASM DUAL T2A 5000PSI YAJ BLOCK 12936 SPACER1.00 X 1.00OD X .406ID Page 28 | Stellar TM20165 TireMan Owner’s Manual ®... -
Page 33: Reservoir Assembly - Pn 86517
Stellar TM20165 TireMan Owner’s Manual | Page 29 ®... - Page 34 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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