Metcal  MX-5200 User Manual

Metcal MX-5200 User Manual

Soldering, desoldering and rework system
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Metcal MX-5200
Soldering, Desoldering and Rework System
User Guide
7000-2500_4

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Summary of Contents for Metcal Metcal MX-5200

  • Page 1 Metcal MX-5200 Soldering, Desoldering and Rework System User Guide 7000-2500_4...
  • Page 2 MX-5200 Series User Guide MX-5200 Serie Betriebsanleitung Série MX-5200 Manuel d’utilisation Serie MX-5200 Manuale dell'utente Serie MX-5200 Guía del usuario MX-5200 系列 用户指南 MX-5200 系列 使用者指南 MX-5200 シリーズ ユーザーガイド MX-5200 시리즈 사용설명서...
  • Page 3: Table Of Contents

    The warranty period will start from the date of purchase. If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period. Please visit OK International’s web page (www.okinternational.com) or contact your local Metcal representative where you will find available information on systems, accessories, technical notes,...
  • Page 4: System Specifications

    2. SYSTEM DESIGN AND TECHNOLOGY OVERVIEW The MX-5200 Series is a precision, high-power soldering system with dual switchable ports. It is the newest design of the market leading Metcal soldering systems. It adds ergonomic hand-pieces, a built ® in power meter, 80 watts of power per channel or 40 watts simultaneous, and includes SmartHeat Technology for quick response and precise control.
  • Page 5: Systems, Upgrade Kits & Accessories Guide

        MX-H1GR Grip, Metcal Advanced hand-piece, Ring pattern     MX-H1GKG Grip, Metcal Advanced hand-piece, Knob pattern, Green     MX-H1GS Grip, Metcal Advanced hand-piece, Scallop pattern     MX-H2GR Grip, UltraFine hand-piece, Ring pattern ...
  • Page 6: Power Supply Overview

    3. POWER SUPPLY OVERVIEW a. POWER SUPPLY FEATURES LCD Display The MX-5200 Series utilizes a built in LCD which displays system information including:  Integrated Power Indication Meter The MX-5200 Series has a built in power indication meter which will display a graphical and numerical representation of the power.
  • Page 7: Power Supply Mode Overview

    POWER SUPPLY MODE OVERVIEW READY MODE 1. Hand-piece removed from workstand. 2. System is ready for use. SLEEP MODE 1. Hand-piece in workstand. 2. Power to the hand-piece is reduced. POWER MODE 1. Hand-piece removed from stand. 2. System is in use. Power Meter displays power at tip. POWERSAVE MODE 1.
  • Page 8: Hand-Piece Overview

    Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature. a. Hand-piece Selection Guide NOTE: This is only a small sample of tip styles available for each of the hand-pieces. Please consult your catalog or visit Metcal’s website (www.okinternational.com) for a complete listing.
  • Page 9: Cartridge Overview

    Choosing the Correct Tip Geometry Metcal cartridges come in a wide variety of tip geometries and temperature ranges (for a complete up to date listing, visit our website (www.okinternational.com) for more information). These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane soldering.
  • Page 10: Choosing The Correct Temperature Series

    Each cartridge is specially designed for high power delivery, which means that you can often solder with a Metcal cartridge at a temperature 100°F (40°C) or more lower than with a conventional soldering iron. Since Metcal tip cartridges sense thermal loads and respond to them, you need only approximate the size of the loads you will be working with.
  • Page 11: Tipsaver Workstand Overview

    6. TIPSAVER WORKSTAND OVERVIEW a. TipSaver Workstand Features Adjustment Knobs Adjustable Angle Cradle* Workstand Base (MX-WB) Workstand Sponge Holder (MX-WSH) b. Adjustable Angle Cradle Guide* Workstand Cradle Description MX-W1AV MX-W1CR TipSaver cradle, Advanced hand-piece, includes knobs MX-W1AV MX-W1CR TipSaver cradle, UltraFine hand-piece, includes knobs MX-W4PT MX-W4CR TipSaver cradle, MX-PTZ hand-piece, includes knobs...
  • Page 12: Operation

    7. OPERATION a. INITIAL SETUP 1. Connect hand-piece(s) to power unit output connector(s). 2. Insert your selected cartridge into the hand-piece. 3. Push the cartridge all the way until it seats.  For TATC cartridges, align the flat side of the cartridge shaft with the opening in the handle.
  • Page 13: Application Notes

    CHOOSING THE CORRECT TIP CARTRIDGE AND GEOMETRY MULTI-LEAD PACKAGES Multi-lead components can be drag soldered using Metcal hoof-tip cartridges. Tin the working face of the tip with solder and gently drag it across the array of leads. SMT REMOVAL First, measure the dimensions of your component, then, use the SMTC charts that are available from Metcal’s web page (www.okinternational.com) to match component and tip dimension.
  • Page 14: Basic Troubleshooting Guide

    Do not use near flammable items  Do not use unit for any function other than described in this manual  Use only genuine Metcal replacement parts  Use in a well ventilated area or with fume extraction  Do not use the equipment with wet hands ...

This manual is also suitable for:

Mx-5200 seriesMx-5210Mx-5220Mx-5250Mx-5241Mx-5251

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