Spirit 1622778 Service Manual
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Spirit 1622778 Service Manual

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  • Page 1 All manuals and user guides at all-guides.com...
  • Page 2 All manuals and user guides at all-guides.com WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. 1622778 Treadmill components........4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 4. Incline motor...............5 Operation ................7...
  • Page 4 All manuals and user guides at all-guides.com 2. Troubleshooting Matrix..........14 3. controller debugging form......... 22 Diagrams and Schematics ............. 23 APPENDIX A ..............27 1. TREADBELT ADJUSTMENT......... 27 APPENDIX B ..............29 1. TREADMILL LUBRICATION ........ 29 APPENDIX C ..............30 1.

  • Page 5: Table Of Figures

    All manuals and user guides at all-guides.com TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............23 Figure 3 Mechanical Layout..........23 Figure 4 Main Controller information & voltages....24 Figure 5 Function JK1 connector on Main Controller... 24 Figure 6 Wiring Diagram .............

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1622778 TREADMILL COMPONENTS Safety key: Magnetic key that fits in the Console to activate all functions. b) Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Information

    All manuals and user guides at all-guides.com ENERAL NFORMATION CONSOLE Contains touch controls and LCD Display. MAIN CONTROLLER Contains power supply and control circuits. TREADMILL MOTOR Variable speed reversing 0-120 volt DC motor. b) Has three wires red, black and green. If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

  • Page 8: Figure 1 Operational Flowchart

    All manuals and user guides at all-guides.com Figure 1 Operational Flowchart...

  • Page 9: Operation

    All manuals and user guides at all-guides.com OPERATION INDOW ISPLAY OFF MODE When user doesn t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. READY MODE When the treadmill is ON and SAFETY KEY is inserted in console, the dot matrix will show SELECT PROGRAM The LED will light in sequence from manual to H2.

  • Page 10: B Function

    All manuals and user guides at all-guides.com UNCTION SPEED Displays the current speed in Kilometer per hour. b) DISPLAY range is 0.0 to 99.9 KPH. WORK range is 1.0 to 16.0 KM. d) Press FAST or SLOW to adjust speed, each increment and decrement is 0.1 KM.

  • Page 11: Program / Leps

    All manuals and user guides at all-guides.com PROGRAM / LEPS Display the total working lap quantity, LAPS and PROGRAM state display in Dot Matrix window and pressing MODE button will toggle between them. b) DISPLAY range is 0 to 99. WORK range is 0 to 99.

  • Page 12: C Function Button I N Main Mode

    All manuals and user guides at all-guides.com UNCTION UTTON READY MODE SAFETY KEY: Put safety key in position to power on the computer. When safety key is pulled away from its position, the computer will be automatically shut down. b) STOP button: Non-function. START button: Pressing START button to start treadmill, When pressing START button, there will be 3 second final...

  • Page 13: Run Mode

    All manuals and user guides at all-guides.com m) SPEED RAPID button: 5 preset buttons for rapid speed: 3 kph / 2 mph, 5 kph / 4 mph, 7 kph / 6 mph, 9kph / 8 mph, and 11kph / 10 mph. n) INCLINE RAPID button: 5 preset buttons for rapid incline: 2, 4, 6, 8, 10.

  • Page 14: D Calibration Procedure

    All manuals and user guides at all-guides.com ALIBRATION ROCEDURE CALIBRATION Turn on power. b) Press and hold START and MODE button at the same time. Inserts the SAFETY KEY on console, all windows will appear blank. d) Km/Mile Mode: Press STOP button to exchange to Kilometer Mode in SPEED window and the value is km.

  • Page 15: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: S E R V I C E M A N U A L

    All manuals and user guides at all-guides.com TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, 1 Power cord isn t plugged into outlet. 1 Plug the power cord into outlet. ON/OFF switch isn t lit. 2 Power cord isn t plug into unit. 2 Plug the power cord into unit.
  • Page 17 All manuals and user guides at all-guides.com 4 Replace 12PIN computer cable. 5 Fuse on controller is blown. 5 Replace fuse or controller. 6 Varistor on controller is blown. 6 Replace varistor or controller. 7 Reed switch of console is broken. (open) 7 Replace reed switch or console.
  • Page 18 All manuals and user guides at all-guides.com After removing safe key, 1. Reed switch of console is broken. 1. Replace with new reed switch or treadmill can t stop. console. LCDs not bright, 1. LCD light is broken. 1. Replace with new LCD or console. incomplete or imperfect.
  • Page 19 All manuals and user guides at all-guides.com window displays LS error 4. Magnet de-magnetized. 3. Replace a magnet. message after 8 seconds. 5. Speed sensor cable is broken. (short) 4. Use metal material to test the magnet. 6. 12 PIN computer cable connected improperly. 5.
  • Page 20 All manuals and user guides at all-guides.com 1.Check the 3 pins cable of the incline INCLINE window displays 1 Position sensor value of incline motor is wrong. motor. ---- . TIME window display 1.EEPROM is broken. 1.Replace with new console and calibrate After pressing START 1 Controller is broken.
  • Page 21 All manuals and user guides at all-guides.com Speed button just can press damaged. 4. Replace with new buttons. FAST, can t press SLOW. 4. Button of SPEED ADJUSTMENT SWITCH is broken. 5. The connector of SPEED CABLE (UPPER) or SPEED 5.
  • Page 22 All manuals and user guides at all-guides.com Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on 1. Two hands hold the hand pulse. (No pulse displayed on sensor. monitor) 2. The connector of HANDPULSE W/WIRE and Console not 2.
  • Page 23 All manuals and user guides at all-guides.com Noise under motor cover. 1. Worn brushes or bearings on motor. 1. Replace with new motor. 2. Front roller bearings are defective. 2. Replace with new front roller. 3. Drive belt is misadjusted (too tight or too loose). 3.

  • Page 24: Controller Debugging Form

    All manuals and user guides at all-guides.com CONTROLLER DEBUGGING FORM Indicator LED Function Condition Reason Solve Motor speed Normal on when start is pressed. No input. Check fast/slow wires of 12PIN connector. Fault condition if start is pressed & Replace controller. LED off.

  • Page 25: Diagrams And Schematics

    All manuals and user guides at all-guides.com DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout...

  • Page 26: Figure 4 Main Controller Information & Voltages

    All manuals and user guides at all-guides.com Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...

  • Page 27: Figure 6 Wiring Diagram

    All manuals and user guides at all-guides.com CONSOLE 12PIN 1200 mm Upper Connection Input Power 110V/60HZ PLUG Black Brown DOWN Orange 12pin male Yellow FAST Green SLOW 12pin female CONNECTOR Blue Breaker Purple RFMB 15A Gray AC SWITCH White Light blue Pink 100mm Black Wire Incline Motor...

  • Page 28: Figure 7 Schematic Diagram

    All manuals and user guides at all-guides.com Figure 7 Schematic Diagram...

  • Page 29: Treadbelt Adjustment

    All manuals and user guides at all-guides.com APPENDIX A TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right...

  • Page 30: Figure 10 If Tread Belt Shifts Too Far To The Left

    All manuals and user guides at all-guides.com 1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change;...

  • Page 31: Treadmill Lubrication

    All manuals and user guides at all-guides.com APPENDIX B TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant...

  • Page 32: Reset Switch Resetting

    All manuals and user guides at all-guides.com APPENDIX C Tripped Normal Figure 11 Resetting Reset switch RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 33: Fuse Replacement

    All manuals and user guides at all-guides.com APPENDIX D Figure 12 Fuse replacement FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller...

  • Page 34: Speed Sensor Adjustment

    All manuals and user guides at all-guides.com APPENDIX E SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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