Newmac CL 86-96C Installation, Operating And Service Manual
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Newmac CL 86-96C Installation, Operating And Service Manual

Combination furnace
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INSTALLATION, OPERATING
and
SERVICE MANUAL
NEWMAC COMBINATION FURNACE
CL 86-96C, CL 86-96G, CL 115-170C, CL 115-170G
The installation of the unit shall be in accordance with the
regulations of the authorities having jurisdiction.
HEAD OFFICE
MARKETING / PRODUCTION
WAREHOUSE
Newmac Mfg. Inc.
Newmac Mfg. Inc.
430 SPRINGBANK AVE., SOUTH
DEBERT AIR INDUSTRIAL PARK,
P.O. BOX 545
LANCASTER CRESCENT
WOODSTOCK, ONTARIO
P.O. BOX 9, DEBERT
N4S 7Y5
NOVA SCOTIA, BOM 1G0
PHONE: 519-539-6147
PHONE: 902-662-3840
FAX:
519-539-0048
FAX:
902-662-2581
EMAIL:
newmac@ca.inter.net
HOMEPAGE: newmacfurnaces.com
NOTICE TO HOMEOWNER:
READ THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
2210040 Revised April 2007
Printed:__________

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Summary of Contents for Newmac CL 86-96C

  • Page 1 INSTALLATION, OPERATING SERVICE MANUAL NEWMAC COMBINATION FURNACE CL 86-96C, CL 86-96G, CL 115-170C, CL 115-170G The installation of the unit shall be in accordance with the regulations of the authorities having jurisdiction. HEAD OFFICE MARKETING / PRODUCTION WAREHOUSE Newmac Mfg. Inc.
  • Page 2 CL 115-170G have 5 grates, 9 liner pieces and 1 shaker handle in firebox. CL 86-96G have 3 grates, 6 split brick and shaker handle in firebox, CL 86-96C have 8 split brick in firebox. PACKAGE # 2 – Blower section with blower installed, blower belt attached.
  • Page 3 1,000 BTU. The NEWMAC COMBINATION FURNACE may be installed with the supply or return air on either side. The units leave the factory with the return or cold air on the right when viewed looking at the oil burner end. If it simplifies the duct installation to have the supply air on the opposite side, remove the installed panel and install it on the other side.
  • Page 4 This furnace must be connected to a chimney approved for wood burning appliances , ie. ULC S629 (Canada) and UL103 (US). Newmac recommends an 8” round or 8” square chimney flue (inside dimension), however, this may be reduced to a 7” providing there is enough draft at the appliance to operate as designed.
  • Page 5 1 blocked vent switch is designed to shut off power to the oil burner if the hot flue gases in the chimney vent connector pipe back up sufficiently to activate it. The WMO-1 switch is required on new Newmac oil-fired and combination furnaces or boilers installed in Canada.

  • Page 6: Troubleshooting

    Note: take appropriate precautions - this test can produce soot, smoke and fumes. The appliance should not be left unattended during the test. With the appliance shut down, block the vent pipe at the downstream (chimney) side of the barometric damper. Start the appliance.
  • Page 7 FIG. 6 - FLUE PIPE CONNECTION & MINIMUM INSTALLATION CLEARANCES...
  • Page 8 FIG. 7 - CONTROL LOCATIONS...
  • Page 9 FIG. 8A FIG. 8B COMBINATION MODELS CL 115C-170C COMBINATION MODELS CL86C-96C FIREBOX INSTALLATION PROCEDURE FIREBOX INSTALLATION PROCEDURE WITH STAINLESS STEEL FRONT WITH STAINLESS STEEL FRONT...
  • Page 10 GRATES: FIG. 9A - CL86G-96G FIREBOX SHIPPING RETAINER should be removed to allow grates to turn and shake freely. To remove a grate: Remove front casting Slide grate as far forward as possible Lift rear end of grate approximately 6 inches Slide grate back toward rear of firebox and To install a grate: With rear end of grate higher than front end...
  • Page 11 If the fuel has been depleted and cannot keep the temperature up, the oil burner thermostat brings the oil burner on. The NEWMAC COMBINATION FURNACE has a relay that stops the draft fan when the oil burner comes on, making the oil fuel side efficient, and making the furnace operate safely.

  • Page 12: Minimum Maximum

    DRAFT CONTROL OIL ONLY - SOLID FUEL CLOSED MINIMUM MAXIMUM 11. For safe operating procedures for solid fuel burning, refer to the notice label on the furnace. · The furnace room must have adequate air for combustion. If the unit is in a confined space, on square inch of free air access for every 1,000 BTU must be provided.

  • Page 13: Coal Burning Tips

    SERVICE: If burner fails to run when the thermostat or other operating control is calling for heat see that the main switch is turned on and that fuses are not blown. Be sure there is oil in the supply tank and that the electric service to the building has not been temporarily interrupted.
  • Page 14 Coal is not as easy to burn as wood. It requires patience and a very specific and regular procedure of loading, shaking, adjusting, etc. If you do not follow the correct procedure, the coal fire will go out. This can happen in a very short space of time and once the process of extinction has started, it is almost impossible to reverse.
  • Page 15 MAINTENANCE Failure to follow these instructions may result in poor efficiency, excessive corrosion of the heat exchanger and the possibility of a creosote fire. DAILY: Furnace model with grates must have the ashes removed daily. This is to prevent warping of the grates and prevent any interruption in the combustion air flow.

  • Page 16: Power Failure

    POWER FAILURE: (1) Remove the blower access door and air filters for better air circulation. If the furnace is in an enclosed area (furnace room) open the door to the room. (2) To control the fire open the slide plate damper in the furnace door. THIS DAMPER SHOULD BE CLOSED FOR NORMAL OPERATION.
  • Page 17 · Condensate drip trays must be metal. · Ensure duct sizes are as specified in Installation, Operating and Service Manual. · Increased air flows may require more frequent air filter maintenance. Emerson ¾ h.p. Single Speed Belt Drive Motor: p/n 2020020 3-1/2”...
  • Page 18 FIG. 10 - TYPICAL A/C COIL INSTALLATION...
  • Page 19 FIG. 11 – WIRING DIAGRAM WITH AIR CONDITIONING...
  • Page 20 FIG. 12 - CL SERIES WIRING DIAGRAM...
  • Page 21 FIG. 13 – COMBINATION AIR FLOW FIG. 14 - AIR CONDITIONING INSTALLATION...
  • Page 22 FIG. 15A FIG. 15B ELECTRODE SETTING FOR AERO AND BECKETT ELECTRODE SETTING FOR RIELL FIG. 15C FIG. 15D BURNER INSERTION RIELLO SLEEVE POSITION Gasket Setback 0-1/4" Insertion to flange (TF) Riello BF3 Riello Burner End Cone Protector Riello 40F3 Part No. 2030016 FIG.

  • Page 23: Gas Burner Installation

    ** Adams Gas Burner Model #HP 2258-PS must operate at 3.5" W.C. for natural gas and 11.0" W.C. for propane gas. LP burners are designated by "LP". Example HP 2258-LP-PS. *** Newmac furnaces are not certified in Canada with gas burners installed. Check with local authorities and obtain their approval before installing a power gas burner.
  • Page 24 STARTING GAS BURNER 1. Be sure cock on combination valve is in "OFF" position for 5 minutes. 2. Open gas cock on combination valve to "ON" position. 3. Turn to electric switch. 4. Set room thermostat above room temperature. 5. Burner will light. 6.
  • Page 25 FIG. 16-1E AERO PGB 220-370 GAS BURNER EXPLODED ASSLY FIG. 16-1F AERO PGB 220-370 GAS BURNER PARTS LIST ITEM PART NAME & DESCRIPTION AERO # F Housing 9035222400 Airtube (5"-8"-11') Mounting Flange (Standard) 2735161000 Micro Switch (V3101-D8) 9035061441 Sail & Leaf (JV-26) 2735121091 "J"...
  • Page 26 FIG. 16-1G – THERMO-DISC MOUNTING ON BURNER PLATE...
  • Page 27 FIG. 16-2A - AERO BURNER EXPLODED ASSEMBLY FIG. 16-2B - PARTS LIST Model F-AFC AERO OIL BURNER ITEM AERO NEWMAC ITEM AERO NEWMAC DESCRIPTION DESCRIPTION PART # PART # PART # PART # F housing 2735222100 Bus bars (specify length) Turbo static disc F-AFC, 3”...
  • Page 28 FIG. 16-3A - BECKETT BURNER EXPLODED ASSEMBLY FIG. 16-3B - BECKETT BURNER PARTS LIST PART NUMBER ITEM DESCRIPTION BECKETT NEWMAC 5877 2090024 Burner Housing Assembly 3709 Air Shutter 3492 Air Band 3493 Escutcheon Plate 21844U 2060012 Pump Clean Cut A2EA - 6520 51843U Strainer &...
  • Page 29 Riello Burner End Cone Protector not shown. See FIG. 15D for its location FIG. 16-4B - RIELLO BURNER PARTS LIST BURNER MODEL ITEM PART NUMBER DESCRIPTION F3 & F5 RIELLO NEWMAC 3005708 3005844 2090041 Capacitor 12.5 Uf C7010002 2090043 O-ring - pump cover...
  • Page 30 FIG. 17-1A - CL115-170C WOOD/OIL COMBINATION FURNACE ASSEMBLY FIG. 17-1B - PARTS LIST – CL115-170C ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 4120202 Blower Section Side Panel 5110003 Straight Brick 2 ½” X 4 ½” X 9” (Box of 10) 4120312 Fan Partition Panel 5400047...
  • Page 31 FIG. 17-2A - CL86-96C WOOD/OIL COMBINATION FURNACE ASSEMBLY FIG. 17-2B - PARTS LIST – CL86-96C ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 4120203 Blower Section Side Panel 5110003 Straight Brick 2 ½” X 4 ½” X 9” (Box of 10) 4120314 Fan Partition Panel 5400048...
  • Page 32 FIG. 17-3A - CL115-170G WOOD/OIL COMBINATION FURNACE ASSEMBLY FIG. 17-3B - PARTS LIST – CL115-170G ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 4120202 Blower Section Side Panel 2170007 Cast Grate 4120305 Blower Section Small Panel 5400047 Aero Burner 4120312 Fan Partition Panel 2110128...
  • Page 33 FIG. 17-4A - CL86-96G WOOD/OIL COMBINATION FURNACE ASSEMBLY FIG. 17-4B - PARTS LIST – CL86-96G ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 4120203 Blower Section Side Panel 2170007 Cast Grate 4120315 Blower Section Small Panel 5400048 Aero Burner 4120314 Fan Partition Panel 2110126...
  • Page 34 FIG. 18 - REPLACEMENT PARTS Description Newmac Part Number Delhi Twin G9 Blower 2040105 Delhi Twin G10 Blower 2040104 Torin Twin BC916-916-1 **Replacement Shaft & Bearings Available Torin Twin BC1020-1020-1 **Replacement Shaft & Bearings Available Honeywell R8405C Transformer/Relay (Obsolete) Honeywell R8225B1007B Relay 2010020 Honeywell L4064R Fan &...
  • Page 35 Green or wet wood is undesirable for several reasons. Green or wet wood tends to mildew and rot which causes a significant reduction in the thermal value. When green or wet wood is burned, it may take 20 to 25 percent of the thermal value of the wood heat to evaporate and drive off the moisture which is contained.
  • Page 36 For a given smoke density near a surface, the cooler the surface, the more creosote will condense on it. The phenomenon is very similar to water vapor condensing on the outside of a glass of ice water on a humid day, except for an inversion – condensation occurs on the inside of a chimney, especially when cold air outside makes the inner chimney surface relatively cool.

  • Page 37: Maintenance

    The NEWMAC COMBINATION OIL AND WOOD FURNACE toasts the wood to charcoal and the charcoal and the charcoal burns to dust leaving a minute amount of residue. From the above heat values, it can be seen that a cord or Hickory wood is equivalent to $ 248.22 (@ 30.0 cents litre) worth of oil, over twice as much as you would pay for a cord of wood.

  • Page 38: Operation

    or brush. This will help to prevent rust and corrosion during the high humidity summer months. Also, if the firedoor is left open, it will allow for air to circulate through the units. 2. OPERATION a) When burning with wood, the minimum setting for the manual draft slide should be in the center. (This is the slide knob beside the combustion fan above the firedoor).
  • Page 39 IMPORTANT HOMEOWNER INSTRUCTIONS 1. AN EMERGENCY POWER SWITCH IS REQUIRED TO BE INSTALLED IN A CONVENIENT LOCATION AT A SAFE DISTANCE FROM THE BURNER. THIS SWITCH INTERRUPTS THE ELECTRICAL SUPPLY CIRCUIT TO THE APPLIANCE. MAKE SURE YOU ARE AWARE OF ITS LOCATION AND THE OFF POSITION IS CLEARLY MARKED.

  • Page 40: Installer Information

    INSTALLER INFORMATION NAME :___________________________________COMPANY________________________________ The homeowner should telephone (____)__________________for a service call or for additional information. APPLIANCE INITIAL TEST AND SERVICE INFORMATION MODEL :___________________________INSTALLATION DATE :______________________________ DATE FUEL INPUT (GPH) FUEL PRESSURE (PSIG) DRAFT @ BREECH DRAFT @ OVERFIRE NOZZLE ANGLE/PATTERN PERCENT BURNER MODEL FLUE GAS TEMP...
  • Page 41 NOTE: Keep this warranty certificate and the instruction manual for future reference. To register your warranty, please complete form below, detach and mail to Newmac Mfg. Inc. P.O. Box 9, Lancaster Cr; Debert, N.S. B0M 1G0 LIMITED LIFETIME WARRANTY REGISTRATION...

This manual is also suitable for:

Cl 86-96gCl 115-170cCl 115-170g

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