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TireMan Package
4110
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2021 Stellar Industries, Inc.
PN 98580
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Table of Contents
Related Manuals for stellar labs TireMan 4110
Summary of Contents for stellar labs TireMan 4110
- Page 1 TireMan Package 4110 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811...
- Page 2 Model TM4110 Manual Revisions Date of Revision Section Revised Description of Revision WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Table of Contents Introduction ............................iv Chapter 1 - Specifications ......................... 1 Model TM4110 Capacity ........................1 Model TM4110 Specifications ....................... 1 TM4110 Dimensional Layout ........................2 Chapter 2 - Installation ..........................3 General Installation ..........................3 Installer Notice ............................. 3 Torque Data Chart .......................... -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the tire manipulator at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Model TM4110 Capacity 19’(5.79m) ROTATION 4600lbs(2086kg) Model TM4110 Specifications Tire Manipulator Rating 90,000 ft-lbs (12.44 ton meters) Tire Manipulator Capacity 4,600 lbs @19 ft (2,086 kg @ 5.79m) Standard Length 13’ 1” (3.99 m) from CL of TM main rotation Main Extension Hydraulic 41"... -
Page 6: Tm4110 Dimensional Layout
TM4110 Dimensional Layout 110” - Fixed Pads 109” - Rotating Pads 48” - Fixed Pads 47” - Rotating Pads Page 2 | Stellar TMP4110 Owner’s Manual ®... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM4110 on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 9: Installation Overview
Installation Overview 1. Relocate any obstructions on the frame that will be in the way of mounting the tire manipulator (TM). 2. Measure the inside of the frame rails and cut the frame support to this length. Ensure that the frame supports have a tight fit between the frame rails. -
Page 10: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 11: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 3200 psi Pressure (psi) Function Flow (gpm) Extend Retract Inner 10.6 3000 3000 Outer 10.6 3000 3000 Extension 3000 3000 Rotation 1700 1700 TM Rot 2500 2500 TM Pad Rot 3000 3000 TM Clamp 3000 3000 Face Seal/O-Ring Size Chart Hose... -
Page 12: Main Hydraulic Kit - Pn 61547
Main Hydraulic Kit - PN 61547 21,22 21,22 21,22 21,22 21,22 21,22 21,22 35,24, Page 8 | Stellar TMP4110 Owner’s Manual ®... - Page 13 Main Hydraulic Kit (cont.) - PN 61547 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 62799 HOSE KIT, 9000 CRANE V2 (incl: 2-15) 25361 FTG 6-6 MFS-MAORB 90 LONG 30014 HOSE-HYD .38 X 66 2ref 30542 FTG 12-12-12 MAORB-FORB-FORB TEE 74242 HOSE-HYD .38 X 170 2ref...
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Page 14: Tireman Hydraulic Kit - Pn 67411
Hydraulic Kit - PN 67411 PN 67411 Page 10 | Stellar TMP4110 Owner’s Manual ®... - Page 15 Hydraulic Kit/w Rotating Pads - PN 63809 PN 63809 Stellar TMP4110 Owner’s Manual | Page 11 ®...
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Page 16: Control Kit - Pn 92663
Page 12 | Stellar TMP4110 Owner’s Manual ®... -
Page 17: Grease Kit - Pn 61641
Grease Kit - PN 61641 03,08 06,08 04,08 06,09 04,08 05,08 02,08 12,13,14 TYP 3 07,10 TYP 7 PN 61641 : l c 40084 HOSE 0.13(549-01-01-2-2-2-84) 37554 HOSE 0.13(549-01-01-2-2-2-138) 41925 HOSE 0.13(549-01-01-2-2-2-185) 37558 HOSE 0.13(549-01-01-2-2-2-248) 42106 HOSE 0.13(549-01-01-2-2-2-224) 37561 FTG ADAPT 90 MNPTF/FNPSM 2107-2-2 37562 FTG ADAPT 45MNPTF/FNPSM 3107-2-2 56589... -
Page 18: Main Decal Placement - Pn 98660
Main Decal Placement - PN 98660 INNER CYL INNER CYL INNER/MAST OUTER CYL BASE BASE OUTER CYL INNER/OUTER EXT CYL GEAR BEARING 41918 Serial Location DANGER Electrocution Hazard Electrocution Hazard Death or serious injury will result from inadequate clearance if tire manipulator, load, Death or serious injury will result from touching tethered remote if tire manipulator, or vehicle becomes electrically charged. -
Page 19: Tireman Decal Placement - Pn 35432
TireMan Decal Placement - PN 35432 PN 35432 ITEM PART No. DESCRIPTION 38664 DECAL CAPACITY TM4110 35113 DECAL TM4110 TIREMAN ROATATION 35114 DECAL TM4110 RATED LOAD 54598 DECAL IDENTIFICATION TM4110 53850 DECAL STELLAR LOGO 4.00X11.5 Stellar TMP4110 Owner’s Manual | Page 15 ®... - Page 20 This page intentionally left blank. Page 16 | Stellar TMP4110 Owner’s Manual ®...
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Page 21: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings Stellar TMP4110 Owner’s Manual | Page 17 ®... -
Page 22: Base Assembly Rear Mount Australia Stop - Pn 94132
Page 18 | Stellar TMP4110 Owner’s Manual ®... -
Page 23: Stabilizer Assembly - Pn 61089
Stabilizer Assembly - PN 61089 BASE WELDMENT SHOWN AS REFERENCE NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT C6305 CYL BUSHINGS BASE END 4381 CYL BUSHINGS ROD END 0635 CYL BUSHINGS INCLUDED IN 66283 PN 61089 & 13817 BUSHING BPC40DXR24 2.50X1.50 13343 BUSHING BPC40DXR16 2.50X1.00 66281... -
Page 24: Gear Bearing - Pn 63815
Gear Bearing - PN 63815 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON WORM BEARINGS AND BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH PN 63815 ITEM PART... -
Page 25: Valve Bank - Pn 51658
Valve Bank - PN 51658 PN 51658 ITEM PART No. DESCRIPTION QTY. 50234 DUMP VALVE 55126 DUMP VALVE COIL 50231 ACTUATOR COIL 50233 ACTUATOR ASSEMBLY 48696 BASE HANDLE 47866 HANDLE/LEVER 93087 SEAL KIT & TIE RODS DANFOSS PVG32 93088 SEAL KIT PVHC ACTUATOR PVG32 103392 SEAL KIT MANUAL OPERATOR PVG32 *INCLUDES MANIFOLD AND TWO ACTUATOR COILS... -
Page 26: Outrigger Valve Bank - Pn 61642
Outrigger Valve Bank - PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Page 22 | Stellar TMP4110 Owner’s Manual ®... -
Page 27: Valve Assembly - Pn 66286
Valve Assembly - PN 66286 PN 66286 ITEM PART DESCRIPTION QTY. 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Stellar TMP4110 Owner’s Manual | Page 23 ®... -
Page 28: Mast Assembly - Pn 29350
Mast Assembly - PN 29350 PN 29350 0635 BUSHING 40DXR32 GARLOCK C6219 WASHER 0.75 SAE FLAT YELLOW GR8 4974 CAP SCR 0.75-10X2.50 HHGR8 ZY 0345 CAP SCR 0.38-16X1.50 HHGR5 & 8377 PIN CAP 0.56X3.50X0.19 YZ 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 29352 CYLINDER ASM 6.00X28.63 Page 24 | Stellar... -
Page 29: Main Cylinder Assembly - Pn 29352
Main Cylinder Assembly - PN 29352 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 65935 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 72398 PN 29352 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 16154 MANIFOLD DOUBLE T11A 3500 PSI NOTE: BUSHINGS SHOWN FOR REFERENCE NOTE: BUSHINGS SHOWN FOR REFERENCE Stellar... -
Page 30: Main Boom Assembly - Pn 29354
Main Boom Assembly - PN 29354 PN 29354 29356 CYLINDER ASM 5.00X30.00 0635 BUSHING 40DXR32 GARLOCK 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK & & 8377 PIN CAP 0.56X3.50X0.19 YZ 5145 PIN CAP 0.56X3.00X0.19 YZ 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY Page 26 | Stellar TMP4110 Owner’s Manual ®... -
Page 31: Outer Cylinder Assembly - Pn 29356
Outer Cylinder Assembly - PN 29356 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 76857 BUSHING PART NUMBER 4381 BUSHINGS INCLUDED IN 72401 PN 29356 72401 CYLINDER 5.00X30.00 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 16154 MANIFOLD DOUBLE T11A 3500 PSI NOTE: BUSHINGS SHOWN FOR REFERENCE Stellar TMP4110 Owner’s Manual | Page 27... -
Page 32: Extension Boom Assembly - Pn 61204
Extension Boom Assembly - PN 61204 PN 61204 ITEM PART No. DESCRIPTION QTY. 61205 OUTER BOOM 9000 V2 61206 EXT BOOM 9000 V2 30483 WEAR PAD 0.34X3.00 RND 9435 WEAR PAD 1.34X3.00 RND NYLATRON 73499 CYLINDER ASM EXT 13500 29551 COVER WEAR PAD 9000 PC WHITE 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK... -
Page 33: Extension Cylinder Assembly - Pn 73499
Extension Cylinder Assembly - PN 73499 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76858 BUSHING PART NUMBER 4380 (ROD END) BUSHING PART NUMBER 4381 (CAP END) BUSHINGS INCLUDED IN 72402 PN 73499 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ Stellar TMP4110 Owner’s Manual | Page 29 ®... -
Page 34: Tireman Assembly - Pn 61223
TireMan Assembly - PN 61223 GEAR BOX REPLACEMENT KIT 39963 C-BALANCE VALVE C6184 CYLINDER SEAL KIT 38974 CYLINDER SERIAL NUMBER LOCATION Page 30 | Stellar TMP4110 Owner’s Manual ®... -
Page 35: Tireman Assembly (Cont.) - Pn 61223
TireMan Assembly (cont.) - PN 61223 PN 61233 C6106 NUT 0.50-13 HHGR5 NYLOC D1315 CAP SCR 0.25-20X1.00 FHSH CAP 33944 GEARBOX 010(EAR 02356) 33945 TURNTABLE BEARING 450-05110-1 51650 BODY TM4110 ROT PADS 0333 NUT 0.25-20 HHGR5 NYLOC 0332 CAP SCR 0.25-20X1.75 HHGR5 8621 CLAMP HOSE/TUBE AG-3 0486... -
Page 36: Tireman W/Rotation Pads Assembly - Pn 61386
TireMan w/Rotation Pads Assembly - PN 61386 GEAR BOX REPLACEMENT KIT 39963 16 12 C-BALANCE VALVE C6184 CYLINDER SEAL KIT 38974 CYLINDER SERIAL NUMBER LOCATION C-BALANCE VALVE 9803 CYLINDER SEAL KIT 1099 CYLINDER BUSHING 16067 BUSHINGS INCLUDED IN 51344/51819 Page 32 | Stellar TMP4110 Owner’s Manual ®... -
Page 37: Tireman W/Rotation Pads Assembly (Cont.) - Pn 61386
TireMan w/Rotation Pads Assembly (cont.) - PN 61386 PN 61233 0333 NUT 0.25-20 HHGR5 NYLOC 33944 GEAR BOX TM4110 008-00253-1 0332 CAP SCR 0.25-20X1.75 HHGR5 8621 CLAMP HOSE/TUBE AG-3 33945 TURNTABLE BEARING 450-05110-1 51650 BODY TM4110 ROT PADS 39545 WEAR PAD TM4110 BACK 28034 ANGLE WLDMT BUMPER TM6120 27989... -
Page 38: Mounting Kit - Pn 61401
Mounting Kit - PN 61401 PN 61401 35102ZP PIN TEAR DROP 1.50X9.06 0067 BUSHING BPC24DXR24 1.50X1.50 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 13573 CAP SCR 0.38-16X1.00 HHGR8 8621 CLAMP HOSE/TUBE AG-3 0343 WASHER 0.31 USS FLAT ZINC 61404ZP PIN TEAR DROP 1.50X11.06 16067 BUSHING BPC24DXR16 1.50X1.00 &... -
Page 39: Optional Pad Extensions - Pn 35434
Optional Pad Extensions - PN 35434 PN 35434 ITEM PART DESCRIPTION QTY. 34942 PAD EXTENSION TM4110 20" 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN Stellar TMP4110 Owner’s Manual | Page 35 ®... -
Page 40: Optional Pad Extensions - Pn 58288
Optional Pad Extensions - PN 58288 PN 58288 57921 PAD EXTENSION TM4110 TEAR DROP 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN Page 36 | Stellar TMP4110 Owner’s Manual ®... -
Page 41: Optional Pad Extensions - Pn 81015
Optional Pad Extensions - PN 81015 PN 81015 71894 HAIR PIN CLIP 0.19 x 3.75 81010 PAD EXT TM4110 ROT PAD SQUARE PIN 81016 PIN SQUARE PAD EXT TM4110 Stellar TMP4110 Owner’s Manual | Page 37 ®... -
Page 42: Reservoir Assembly - Pn 100786
Reservoir Assembly - PN 100786 ORIENT LEVER AS SHOWN PORT FOR SECOND PUMP IF APPLICABLE. FITTINGS FILTER ELEMENT 86010 NOT PROVIDED. PN 100786 15463 THERMO SIGHT GAUGE ZINGA SG-O5-A-T-N 81018 CAP FILL NO RELIEF ZINGA THREADED " 4 C1060 FTG 24-24XCLOSE MP-MP NIPPLE STRAIGHT BLK 11149 GASKET ARCTIC FOX HEATER #A-611 11442... -
Page 43: Compressor Mounting - Pn 64165
Compressor Mounting - PN 64165 IF A GAP IS PRESENT BETWEEN COLLAR & PLATE, USE Gr.8 WASHERS AS SPACERS BEFORE TIGHTENING - ONLY BETWEEN COLLAR & PLATE NOTHING ADDITIONAL ABOVE THE PLATE NOT SHOWN: 66272 RETURN HOSE - FROM COMP. TO TANK CONNECT HOSE 66272 TO COMPRESSOR CONNECT CASE DRAIN... -
Page 44: Reservoir Assembly - Pn 86510
Reservoir Assembly - PN 86510 CONNECT RETURN HOSE FROM CRANE VB REPLACEMENT FAN PN 92549 PN 86510 0492 CAP SCR 0.38-16X0.75 HHGR5 54393 SWITCH TEMP NC TT-F5B-100R-MP C0922 CAP SCR 0.31-18X1.00 HHGR5 HOSE 1.25(200PSI)-20FFSS SHORT-20FFSS 51294 SHORT-20CL 0335 CAP SCR 0.38-16X1.25 HHGR5 65936 FTG 16-16-16 FORB-FORB-MAORB TEE 19799... -
Page 45: Radio Transmitter - Pn 89149/93084
Radio Transmitter - PN 89149/93084 PN 89149/93084 ITEM PART DESCRIPTION 95026 2-WAY MOMENTARY TOGGLE SWITCH 95027 TOGGLE SWITCH RUBBER BOOT 95025 SWITCH PADDLE SCANRECO (LABEL KIT INCLUDED) 89474 3-WAY MOMENTARY TOGGLE SWITCH 95030 E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION”... - Page 46 This page intentionally left blank. Page 42 | Stellar TMP4110 Owner’s Manual ®...
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Page 47: Chapter 4 - Replacement Parts
Replacement Parts Chapter 9 - Replacement Parts Chapter 4 - Replacement Parts COMPRESSOR COMPONENTS (SHD66 OPTIONAL) HYDRAULIC SYSTEM COMPONENTS PART# DESCRIPTION PART# DESCRIPTION 3853 PILOT VALVE 145/175 PSI 39780 OIL PRESSURE GAUGE C4913 SOLENOID VALVE (SHD66 COMPRESSOR) 50234 DUMP VALVE C4914 PRESSURE RELIEF VALVE (SHD66 COMPRESSOR) 50235... - Page 48 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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