Table of Contents
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DESCRIPTION
The Fireye® BurnerLogix™ Z System expands on the standard BurnerLogix Y System (see bulletin
BL-1001) by combining boiler control functions with the same burner management control found in
the Y system. The result is a single compact package that can directly control the boiler's output fir-
ing rate based on either input pressure or temperature or both. The BurnerLogix Z System is
designed to provide the proper burner sequencing, ignition and flame monitoring protection on auto-
matically ignited oil, gas, and combination fuel burners. Through the display, the operator programs
the desired setpoint, cut in, cut out and modulating range and with PID control, the BurnerLogix Z
System controls the burner/boiler from start up through shutdown, precisely maintaining the desired
setpoint. The BurnerLogix Z System continuously monitors interlocks and limits found in the L1-3
and 3-P circuits as it programs the burner/blower motor, ignition and fuel valves to provide for
proper and safe burner operation. VFD and LCD displays are available that may be either plugged in
or mounted remotely to give full language descriptors of current status and diagnostic lockout infor-
mation as well as provide a user friendly menu system to make setting the boiler parameters easy and
understandable. When mounted remotely, the displays provide NEMA 4x(IP66) protection. Through
SMART LED'S, located on the front cover or through the display interface, the control provides cur-
rent operating status and lockout information in the event of a safety shutdown. Following are some
of the major control and monitor capabilities provided by the BurnerLogix Z System:
•
Operating Control Function for automatic sequencing of the boiler system to start and stop the
boiler to meet system demand.
•
Full Modulation Control of fuel and combustion air through the firing rate motor to meet sys-
tem demand.
•
Solid State Sensors to monitor steam pressure, water temperature, stack temperature, boiler
water temperature, or outdoor air temperature.
•
High Pressure and Temperature Alarm Limits based on inputs from solid state sensors.
Exceeded limits will open interlock circuit to the flame safeguard control for shutdown of the
burner and boiler.
•
Cold Start Thermal Shock Protection to slowly increase the burner firing rate on a cold start
to limit mechanical stress due to thermal differences.
•
Multiple Lead/Lag operation of two or more boilers.
•
User-friendly keypad display system in either VFD or LCD format featuring the all-info dis-
play mode, program and review of system setpoints and operating parameters.
•
Remote Communication Capability allows reading and writing of all setpoint information.
•
Password Protected Parameters (two levels of security) to restrict unauthorized entry and
modification of system setpoints and operating parameters.
®
ZB110/ZB230 FIREYE
BurnerLogiX
MICROPROCESSOR-BASED
BURNER MANAGEMENT CONTROL
WITH INTEGRATED BOILER
CONTROL OPERATION
BLZ-1001
JANUARY 30, 2014
®
™
APPROVED
1
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Table of Contents
Related Manuals for Fireye BurnerLogiX ZB110
Summary of Contents for Fireye BurnerLogiX ZB110
- Page 1 APPROVED DESCRIPTION The Fireye® BurnerLogix™ Z System expands on the standard BurnerLogix Y System (see bulletin BL-1001) by combining boiler control functions with the same burner management control found in the Y system. The result is a single compact package that can directly control the boiler's output fir- ing rate based on either input pressure or temperature or both.
- Page 2 ® • Marginal High Pressure and Temperature Alarm Limits based on input from solid state sen- sors to indicate system approaching high alarm limits. • Programmable Maximum High Fire Position of modulating firing rate damper motor. • Assured low fire cut off prevents unnecessary stress caused by burner shut down at high fire. •...
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Page 3: Table Of Contents
® TABLE OF CONTENTS BURNERLOGIX SPECIFICATIONS ..................PART NUMBERS AND APPROVALS. -
Page 4: Burnerlogix Specifications
® BURNERLOGIX SPECIFICATIONS Control: Supply Voltage: ZB110 120 VAC (+10%, -15%) 50/60 Hz ZB230 230 VAC (+10%, -15%) 50/60 Hz Power Consumption: 25 VA Temperature Rating: -40°C (-40°F) to +60°C (140°F) Protection Category: ZB110 (ZB230) control NEMA 1 (IP01) Display, Remote mounted NEMA, 4X (IP66) Unit Dimensions: Wiring base 60-2850-1: - 4.0"... - Page 5 ® OPERATING TEMPERATURE LIMITS CONTROL MAXIMUM MINIMUM ZB110/ ZB230 140°F 60°C -40°F -40°C YP Programmers 140°F 60°C -40°F -40°C BLV512, VFD Display 140°F 60°C -40°F -40°C BLL510, LCD Display 140°F 60°C -4°F -20°C Scanner UV1A, UV2, UV8A, UV90, 45UV3 200°F 93°C -40°F -40°C...
- Page 6 ® ELECTRICAL RATINGS VA ratings (not specified as pilot duty) permit the connection of transformers and similar devices whose inrush current is approximately the same as their running current. VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total oper- ating load does not exceed the published rating and whose total inrush current does not exceed 10 times the rating.
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Page 7: Part Numbers And Approvals
® PART NUMBERS AND APPROVALS Table 1: Agency Approvals BurnerLogix Chassis/Flame Amp. Module APPROVED ZB110UV ZB110UVSC ZB110IR ZB110IR2 ZB230UV ZB230UVSC ZB230IR ZB230IR2 BurnerLogix Programmer Module YP100 YP102 YP138 YP118 YP183 YP113 YP115 BurnerLogix Displays BLV512 BLL510 BurnerLogix Wiring Bases 60-2850-1 60-2852-1 60-2854-1 X = CERTIFICATION IN HAND... -
Page 8: Ordering Information
® ORDERING INFORMATION BurnerLogix Chassis/Flame Amplifier Module ZB110UV 120 VAC input with UV non self-check amplifier ZB110UVSC 120 VAC input with UV self-check amplifier ZB110IR 120 VAC input with IR auto-check amplifier 120 VAC input with IR auto-check amplifier (special application only - consult factory) ZB110IR2 ZB230UV 230 VAC input with UV non self-check amplifier... - Page 9 ® SCANNER SELECTION FIREYE P/N DESCRIPTION USE WITH CHASSIS BULLETIN 48PT2-1003 Infrared 1/2" straight mount 96" (2438mm) TC-ER cable 48PT2-9003 Infrared 1/2" straight mount 96" (2438mm) TC-ER cable 48PT2-1007 Infrared 1/2" straight mount 48" (1219mm) TC-ER cable ZB110IR SC-103 48PT2-9007 Infrared 1/2"...
- Page 10 ® CHASSIS/AMPLIFIER 120 VAC, 50/60 Hz ZB110UV ZB110UVSC ZB110IR 230 VAC, 50/60 Hz ZB230UV ZB230UVSC ZB230IR FRONT VIEW SIDE VIEW (WITH OPTIONAL DISPLAY INSTALLED) (WITH OPTIONAL PROGRAMMER AND DISPLAY INSTALLED) DISPLAY MODULE PROGRAMMER MODULE YP100 BLV512 - VACUUM FLUORESCENT YP102 BLL510 - LIQUID CRYSTAL YP113 YP138...
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Page 11: Installation Procedure
® INSTALLATION PROCEDURE WIRING BASE Install the wiring base where the relative humidity never reaches the saturation point. The Burner- Logix system is designed to operate in a maximum 90% relative humidity continuous, non-condens- ing environment. Do not install the BurnerLogix system where it can be subjected to vibration in excess of 0.5G continuous maximum vibration. - Page 12 ® The location should be free from excessive vibration and within the ambient temperature rating. FIGURE 2. WIRING BASE CONNECTIONS (shown for 120 VAC) Terminal No. Wire Color Type Description Rating 60-2852-1 60-2850-1 60-2854-1 L1 (Hot) Black Line voltage supply 120 VAC (+10%, -15%), 50/60 Hz L2 (Neutral) White...
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Page 13: Pressure And Temperature Sensor
® PRESSURE AND TEMPERATURE SENSORS Insure that the range of the selected pressure or temperature sensor is appropriate for the application. See Table 2 Table 2: Part Increment Sensor Type Set Point Range Cut In Cut Out Mod Range Number Decrement 0 - 15.0 psi 1.0 - 14.0psi... - Page 14 ® FIGURE 3. Although the unit can withstand substantial vibration without damage or significant output effects, it is good practice to mount the pressure sensor where there is minimum vibration. A steam trap (siphon loop) must be connected between the boiler and the pressure sensor to pre- vent boiler scale and corrosive vapors from affecting the pressure sensor element.
- Page 15 ® If no well connection is provided, select an appropriate location for mounting the temperature sensor. Preferably as close to the boiler outlet as possible. OUTDOOR TEMPERATURE The outdoor air temperature sensor should be mounted on the outside of the building where it will be exposed to representative air temperature, but not to direct sunlight.
- Page 16 ® WARNING: Controls require safety limits utilizing isolated mechanical contacts. Electronic limit switches may cause erratic operation and should be avoided. BEFORE INSTALLING THE BURNERLOGIX CONTROL CAUTION: Ensure that electric power is turned off. Refer to SN-100 for recommended grounding techniques. Be aware that power to some interlocks (operating controls, air flow switches, modulating circuits, etc.) may be derived from sources other than what is controlling the BurnerLogix.
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Page 17: Burnerlogix Programmer Selection
Using an appropriate tool, remove the defective fuse and discard. Install a Fireye replacement fuse (P/N 23-197). Re-install the BurnerLogix control in accordance with the installation procedure detailed in a previous section. -
Page 18: Ptfi*Mtfi Timings
® FIREYE Pre-purge Proven Proven Terminal 6, Early Spark PTFI MTFI Running Flame Fail Firing PART Programming High Fire Low Fire Interrupted Termination (5/6) (5/6) Interlock Time Rate NUMBER (Seconds) Interlock Interlock (3-P) (Seconds) Motor (M-8) (M-D) Intermittent SETTINGS SHOWN ARE FACTORY DEFAULT... -
Page 19: Led Indicator Lights
® LED INDICATOR LIGHTS The BurnerLogix ZB control module has seven (7) LED indicator lights to annunciate the operating status of the control, as well as provide the reason for the last lockout condition. The “Open Damper” and “Close Damper” LED's provide easy set-up of the modulating motor end switches. Each LED has a graphic symbol to describe its function (see Table 4 ). -
Page 20: Description Of Functions Of Operating Controls
® DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS Operating Controls: Generally pressure or temperature activated, the operating control closes, causing the burner start-up sequence to begin. When the operating control opens, the burner shuts off. The operating control is connected in the L1-3 circuit on the wiring base. Limit Switches: These are generally pressure, water level or temperature activated a. - Page 21 ® Keypad Description The NEXT key is used to scroll down through the various menus and is also used to increment the value when in the modify mode. The BACK key is used to scroll up through the menus and is also used to decrement the value when in the modify mode.
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Page 22: Program Set Up Sub-Menu
® PROGRAM SET UP SUB-MENU The sub-menu "PROGRAM SETUP" allows the user to review the various operational settings of the programmer module (e.g. programmer type, purge timing, etc.) and some instances modify the operational parameters to suit the application requirement. The MODE key is used to enter and exit the sub-menu and the NEXT and BACK keys are used to scroll through the menu as well as change the operational parameter. - Page 23 ® Modifiable parameters located in PROGRAM SETUP MENU Parameter Factory Default Range Description Purge time 00:30s 0:30s – 60:00m, 15 second Applies to open damper purge time in YP1XX and YP2XX pro- increments. grammers and to low fire start time in YP3XX programmers. 0:10s-60:00m, YP113 0:00s-60:00m, YP115 (0:00s - 60:00m in YP3XX)
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Page 24: Getting Started
® GETTING STARTED The BurnerLogix Z System performs two main functions, burner management and boiler control. For burner management, the BurnerLogix Z System continuously monitors interlocks and limits found in the L1-13, L1-3 and 3-P circuits as it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. -
Page 25: Set The Password
® program four basic steps to get the boiler up and operational, while becoming familiar with the oper- ation and programming of the control. These four steps are: Enter the 2 level password. Select and program the appropriate sensor ranges. Note: A general rule to follow when selecting the appropriate range for the sensor is the expected value of the monitored pressure or temperature should fall between 40-70% of upper range of the sensor. -
Page 26: Units Of Measure / Display Unit
® Press the RESET/MDFY key to enter modify mode. Press the UP arrow to move the value to 5. Press the RESET/MDFY key to save the value. Press the NEXT key and the display must read SET LVL1 PW to indicate the password was entered correctly. -
Page 27: System Test
® been selected, UNITS OF MEASURE will be replaced by DISPLAY UNITS. This item can be selected anytime as ENGLISH or METRIC but applies only to dynamic readings of pressures or sen- sor values. That is, all programmed parameters will be stored in units according to the previously selected UNIT OF MEASURE choice. - Page 28 ® FIGURE 8. CONTROL VARIABLE CONFIGURATION SUB-MENU PRESS KEY FROM BOILER PARMS LOOP MODE MDFY TO CHANGE MDFY TO CHANGE MOD RNG 1.5P CUT OUT 2.0P MDFY TO CHANGE MDFY TO CHANGE MRGNL ALM 24.0P CUT IN 2.3P MDFY TO CHANGE LIMIT ALM 25.0P MDFY TO CHANGE...
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Page 29: Sequence Of Operation - Operating Control
® SEQUENCE OF OPERATION - OPERATING CONTROL Note: Refer to Figure 9. The BurnerLogix performs the operating control function to cycle the boiler on and off to maintain the programmed pressure or temperature setpoint. The BurnerLogix will command the burner on and off according to the following setpoints located in the CONTROL VAR CONFIG sub-menu: STM STPT (Steam Pressure Setpoint) - This determines the steam pressure the BurnerLogix will... -
Page 30: Sequence Of Operation - Modulating Control
® FIGURE 9. BOILER FIRING RATE MOTOR 100% HIGH 20mA FIRE MOD RNGE = 3 PSIG (e.g.: 80%) FIRING RATE OPERATING CONTROL POSITION OPENS AT 17 PSIG AND CLOSES AT 15 PSIG FIRE STEAM PRESSURE (PSIG) STM SP = 15 CUT OUT = 2 CUT IN = 0 SEQUENCE OF OPERATION - MODULATING CONTROL... - Page 31 ® motor (or valve actuator) to drive towards its closed or low fire position. Similarly, a decrease in the steam pressure (or water temperature) will increase the control output signal, causing the valves and dampers to move toward their open or high fire position. The value of the modulating range (MOD RNG) determines how the BurnerLogix responds to changes in the measured variable (steam pressure or water temperature).
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Page 32: Sequence Of Operation - Marginal And High Alarm Limits
® and make change to AUTO. If currently in MAN mod and at MOD POS screen, press the RESET/MDFY key and either the NEXT or BACK key to manually change the current firing rate position. The firing rate motor will move while the NEXT or BACK keys are depressed. When complete, press the RESET/MDFY key to save the position. - Page 33 ® • THML SHK (Thermal Shock Protection): This setpoint enables the thermal shock protection function. The selections are UNUSED, LOW FIRE and SEGMENT. • LOW FIRE METHOD: This method of cold start thermal shock protection is generally used on Water Tube Boilers. The setpoints associated with this method of thermal shock protection THML EXIT (Thermal Shock Exit Setpoint): The BurnerLogix will hold the Firing •...
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Page 34: Sequence Of Operation - Lead/Lag Control
® ment and repeats the process. The BurnerLogix steps the firing rate motor until the steam pressure (or water temperature) reaches the Thermal Shock Exit Point (THML EXIT). At that point, the fir- ing rate motor is at the high fire position, and will remain at the high fire position until the steam pressure (or water temperature) reaches the modulating range (MOD RNG). - Page 35 ® CUT IN (Cut In): This is the setpoint where the BurnerLogix will close its operating control when operating as the Lag1 Boiler. This is a differential value that is subtracted from the Lag1 Setpoint (LAG1 STPT). When this value is set to zero, the Lag Boiler will close its operating control con- tacts at the programmed Lag Setpoint (LAG1 STPT).
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Page 36: Alternate Uses For Lag2 Input
® FIGURE 12. BOILER BOILER LAG SP = 80 PSI FIRING FIRING CUT IN = 0 PSI RATE MOTOR RATE MOTOR CUT OUT = 10 PSI STM SP = 100 PSI MOD RANGE = 15 PSI CUT IN = 0 PSI LAG STRT = 0 MIN. -
Page 37: Sequence Of Operation - Standby Water
® P-HOLD – When this input is active (energized), the BurnerLogix system will hold in the pilot stage during start up and will only advance to MTFI when the input is de-energized. I-HOLD – When this input is active and if the firing state is AUTO, the BurnerLogix system will drive the firing rate to 0% and hold the burner in the low fire position. -
Page 38: Standby Lag Mode
® ture sensor (P/N TS350-2, -4, or -8 or TS752-2, -4, or -8) on the steam boiler, connect it to the AUX1 input, and program the sensor to operate in the STNDBY WTR mode. WARNING: Location of the boiler water temperature sensor is critical in the operation of Standby Water. -
Page 39: Standby Thermal Shock Protection Mode
® If standby water temperature is less then its cut in value and the lead or lag steam pressure above its cut in value, then the boiler will operate according to the standby water parameters. In Figure 14, whenever the boiler water temperature is above 190F (Cut out point), the Operating Control Output of the BurnerLogix is open. -
Page 40: Alternate Uses For Aux 1 Input
® FIGURE 15. BOILER FIRING RATE MOTOR HIGH 100% FIRE 20mA FIRE 100 F 140 F 180 F 220 F 70 PSI 80 PSI 90 PSI 100 PSI 110 PSI STEAM PRESSURE BOILER WATER TEMP. THML SHK = USED THML MTHD = SEGMENT Once boiler water temperature reaches 220F, STM STPT = 100 PSI THML START = 100... - Page 41 ® FIGURE 16. AUX 1 SUB MENU AUX 1 CONFIG > PRESS MODE TO ENTER UNUSED PRES 1030m 2060m 13.8B 20.7B NONE 200P 300P STNDBY 176C 400C NONE 350F 752F STNDBY STPT CUT IN CUT OUT MOD RNG MNITR TEMP 176C 400C NONE...
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Page 42: Alternate Uses For Aux 2 Input
® ALTERNATE USES FOR AUX 2 INPUT AUX 2 input accepts any of the listed pressure or temperature sensors and can be utilized for a vari- ety of purposes. MONITORING PRESSURE - PRES Using any of the listed pressure transducers, the user can monitor and display any pressure not related to the boiler steam pressure. - Page 43 ® FIGURE 17. AUX 2 SUB MENU AUX 2 CONFIG > PRESS MODE TO ENTER UNUSED PRES 1030m 2060m 13.8B 20.7B NONE 200P 300P MNITR TEMP 176C 400C NONE 350F 752F OUTDR TEMP 176C 400C NONE 350F 752F OUTDR STPT STACK TEMP 176C...
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Page 44: Flame Scanners
72 inches, closer if possible. Select a scanner location that will remain within the ambient temperature limits of the UV Scan- ner. If cooling is required, use an insulating coupling (Fireye #35-69 for UV1A, UV2 Scanners, #35-127-1 for 45UV5) to reduce conducted heat. -
Page 45: Operation - 45Uv5 & 55Uv5 Self-Checking Uv Scanner
Use l/2" x 1 l/2" pipe nipple between UV1A Scanner and the coupling. Use 3/8" pipe nipple and a l/2" x 3/8" bushing on UV2 installations. Request the assistance of any Fireye field office for recommendations of a proper scanner instal- lation on a non-standard application. -
Page 46: Wiring - Uv Scanners
® FIGURE 19. SHUTTER OPEN 3.7 SEC. SHUTTER CLOSED 0.4 SEC. TIME WIRING - UV SCANNERS To connect the scanner to the control, the UV1A Scanner is supplied with 36" or 72" of flexible cable. The 45UV5 is supplied with four 72" lead wires. Install them in a suitable length of flexible armor cable and connect it to the control. -
Page 47: Operation - Ir Learn
® FIGURE 20. SCANNER TARGET SCANNER MUST NOT ABOVE REFRACTORY SIGHT REFRACTORY SCANNER LINE-OF-SIGHT COMBUSTION CHAMBER MAIN CENTER LINE BURNER OF MAIN FLAME PILOT BURNER SCANNER SIGHTING TUBE SCANNER Wiring Attach the cable supplied with the scanner to a junction box. Splice the cable wires to a pair of wires not smaller than #l8. - Page 48 Use 6" to 8" length of pipe between scanner and hot furnace front plate. Use insulating tube (P/N 35-69) on the end of the iron pipe. Force air into sighting tube. Use Fireye Sealing Union (P/N 60-801). Make sure sighting tube does not extend more than halfway into refractory wall.
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Page 49: Installation - 69Nd1 Flame Rod
® INSTALLATION - 69ND1 FLAME ROD The 69NDl flame rod proves a gas pilot flame and/or main gas flame. It is a spark plug type unit con- sisting of 1/2' “NPT” mount, a KANTHAL flame rod, a glazed porcelain insulating rod holder and a spark plug connector for making electrical connections. -
Page 50: System Operation
Refer to the suggestions shown in this bulletin before proceeding to power the Fireye ZB110 BurnerLogix system. Items such as scanner installation, short circuit tests and safety information should be carefully reviewed. -
Page 51: Yp100 Operating Sequence
® YP100 Operating Sequence Terminal PTFI MTFI AUTO Post STANDBY Purge Operating control and pcv < cut in Cycle complete Air flow (terminal P) must close within 10 seconds of HFS (M-8) closing Valve closes in one second 13 (POC) Proof of valve closure Don't care state PTFI/MTFI times keypad selectable... - Page 52 ® If the M-8 circuit is not closed at the beginning of a cycle, the top line of a display will switch to PURGE 10 seconds. PURGE 00:10 HIGH FIRE PURGE When the prepurge is completed, the firing rate motor is driven toward the low purge damper position (10-12 circuit made).
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Page 53: Normal Shutdown
® Normal Shutdown When the operating control circuit (L1-3) opens, the main fuel valve is de-energized. The firing rate motor is driven to the low purge position (10-12 circuit made). Following a 15 second post purge, the burner/blower motor is de-energized. POST PURGE 0:05 CYCLE COMPLETE... -
Page 54: Suggested Wiring Diagram For Yp138 Programmer
® SUGGESTED WIRING DIAGRAM FOR YP138 PROGRAMMER FIGURE 22. -
Page 55: Lockout Codes
® LOCKOUTS When a safety shutdown occurs, the control will indicate through the LED’s the reason for the lock- out and if equipped will display a lockout message and when in the cycle the lockout occurred. The alarm circuit (Terminal “A”) will be energized. The non-volatile memory will remember the status of the control even if a power failure occurs. -
Page 56: Diagnostic Messages
® DIAGNOSTIC MESSAGES MESSAGE POSSIBLE CAUSE SOLUTION No programmer module plugged Remove power, insert programmer, press reset to clear fault CHECK into ZB chassis/amplifier module PROGRAMMER Defective programmer module Remove power, replace programmer module Relay feedback error caused by Check all wiring, Re-inspect routing of all wires CHECK CHASSIS bad wiring Programmer module inserted... -
Page 57: Lockout Codes
® LOCKOUT CODES During an alarm condition, the Alarm LED is made to flash at approximately a twice per second rate. The remaining LED’s are illuminated as a coded sequence identifying the reason for the lockout. This remains true if power is removed and then restored in a locked out condition. Table 5: LED DISPLAY READOUT ... -
Page 58: Lockout History Sub-Menu
® LED DISPLAY READOUT = ON LOCKOUT MESSAGE OPEN CLOSE AUTO FLAME DAMPER DAMPER PCV UNDER RNG PCV OVER RNG PCV HIGH LIMIT AUX1 UNDER RNG AUX1 OVER RNG ... - Page 59 ® FIGURE 23. PRESS KEY FROM MAIN MENU LOOP MODE LO #9 PURGE LO #9 PURGE @ BNR HOUR @ BNR CYCLE LO #9 PURGE 3-P INTLK OPEN LO #1 PTFI LO #10 STANDBY FLAME FAIL @ BNR CYCLE LO #10 STANDBY @ BNR HOUR LO #1...
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Page 60: Communications
12 connections, the outside contacts are connected together and are designated as “A” or “+” while the inside contacts are con- nected together and are designated as “B” or “-”. Fireye supplies the ED512 cables in various lengths with RJ-12 plugs on each end. -
Page 61: Modbus Message Table
10th Most Recent Lockout Data 40076 40079 40080 Reserved for Fireye use 40090 INTERLOCK ANNUNCIATOR 40901 1 - 3 Returns lower, middle and upper interlock YZ300 Interlock annunciator (YZ300) registers. -
Page 62: Boiler Operating Parameters
40125 AUX 1 Sensor Mod Range 40126 AUX 1 Sensor Marginal Alarm 40127 AUX 1 Sensor Limit Alarm Consult factory or refer to www.fireye.com for acceptable minimum and maximum values 40130 AUX 2 Sensor Use 40131 AUX 2 Sensor Type... - Page 63 Thermal Shock Start Point 40162 Thermal Shock Exit Point 40163 Thermal Shock Low Fire Minimum Consult factory or 40164 Thermal Shock Override Time refer to www.fireye.com for acceptable minimum and maximum values 40170 Modulation Mode 40171 Integral Gain 40172 Derivative Gain...
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Page 64: Inputs
® It is suggested that polling intervals not be less than 200 mSec per request. Requesting data such as burner minutes, system minutes and burner cycles should be kept at a minimum due to the amount of processing time required to gather that data. The MSGN being transmitted is a numerical value and must be interpreted by the communicating device, which actually is an advantage since this can be made to be whatever message text the end user wants. -
Page 65: Outputs
® OUTPUTS (40008) Bit 15 Bit 11 Bit 8 Term A Term 11 Term X Term 12 Alarm Auto High Fire Low Fire Bit 7 Bit 3 Bit 0 Term W Term 7 Term M Term 6 Term 5 Internal Delayed Main Blower... -
Page 66: Explanation Of Logstat
® OPERATING LIMIT #3 LIMIT #2 LIMIT #1 CONTROL See Bulletin YZEM-3001 HIGH HIGH OIL LOW OIL LOW OIL LOW ATOM WATER WATER TEMP. TEMP PRESS MEDIA GAS SELECT L2/N SIMULTANEOUS FIRING OIL SELECT HIGH GAS LOW GAS PRESSURE PRESSURE HIGH HIGH FLOW... - Page 67 ® The BurnerLogix outputs the current displayed message as well as the historical lockout messages as numbers. The table below correlates the message number with the actual displayed text message. Table 9: STATE BURNERLOGIX MESSAGES M-D LOW LIMIT OPEN - AUTO HOLD FALSE FLAME- STANDBY LOW FIRE PURGE HOLD M-8 LIMIT OPEN - PURGE...
- Page 68 ® STATE BURNERLOGIX MESSAGES SYSTEM DIAGNOSTIC MESSAGES LOCKOUT CHECK CHASSIS LOCKOUT CHECK PROGRAMMER See Interlock Annunciation Message Table LOCKOUT CHECK EXPANSION MODULE LOCKOUT CHECK WIRING LOCKOUT CHECK FUSE LOCKOUT CHECK SCANNER LEARNING FLAME (PTFI and AUTO) PURGE INTERLOCK RELATED MESSAGES HOLD M-8 LIMIT CLOSED LOCKOUT M-8 LIMIT CLOSED HOLD M-D LIMIT CLOSED...
- Page 69 ® STATE TERMINAL YZ300 INTERLOCK ANNUNCIATOR LOCKOUT MESSAGES HIGH WATER 3-43 LOW WATER 43-44 HIGH GAS PRESSURE 51-52 LOW GAS PRESSURE 50-51 AUX GAS 52-54 LOW OIL PRESSURE 47-48 HIGH OIL TEMPERATURE 44-46 LOW OIL TEMPERATURE 46-47 LOW ATOMIZING MEDIA 48-50 HIGH PRESSURE 54-55...
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Page 70: Operational Features
® OPERATIONAL FEATURES 4-20 mA TEST JACKS For all amplifier types, the BurnerLogix provides 4-20 mA test jacks to represent the flame signal strength. The test jacks are 470%*- 470%*- located on the underside of the ZB module (pictured at right). %1//5 %1//5 The ‘+’... -
Page 71: Check-Run Switch
® CHECK-RUN SWITCH The Check-Run switch is located on the underside of the ZB Chassis Module (note drawing on right) and can be used to stop 470%*- 470%*- the control in its firing sequence at any time in the burner %1//5 %1//5 sequence. -
Page 72: Operational Test
® OPERATIONAL TEST WARNING: Before testing the control operation on the boiler, close the manual main shut- off fuel valve. Failure to do this may cause injury or property damage. Close the manual main shut-off fuel valve. Recheck all limit circuit wiring for proper operation and correct connection. Confirm that the automatic main fuel valves are wired to terminal “7.”... - Page 73 ® read no signal more than 4. If more than 4 is observed, realign the UV scanner, and/or shield the spark from the scanner’s view. With all methods of flame detection, check pilot flame failure response by manually shutting off the pilot fuel and then initiate a normal start-up.
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Page 74: Suggested Grounding Rules
® FIGURE 25. REFRACTORY REFRACTORY REFRACTORY MAIN MAIN MAIN FLAME FLAME FLAME PILOT PILOT PILOT FLAME FLAME FLAME MAIN MAIN MAIN BURNER BURNER BURNER PILOT PILOT PILOT BURNER BURNER BURNER SCANNER SCANNER SCANNER INSUFFICIENT PILOT MINIMUM PILOT NORMAL PILOT Scanner Wiring Care should be taken to see that ignitor cables and scanner cables are routed away from one another on all installations. - Page 75 4 or 8 foot cable. Care must be taken not to route the ED580 cable in close proximity to any starter motor contactors located in the control panel or across any high voltage ignition wires. Refer to Fireye bulletin E-8002 for proper installation.
- Page 76 ® Flame Signal Strength Routine observation of the flame signal strength will forewarn any deterioration in the capability of the flame detector or its application. Contacts There are no accessible contacts in the BurnerLogix. Where contacts are used, their design assures long trouble-free life when the load circuits are maintained within the published load ratings.
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Page 77: Burnerlogix Z Programming / Setup Guide
® BURNERLOGIX PROGRAMMING / SETUP GUIDE JOB: DATE: SETPOINT UNUSED SETTING NOTES MOD USE AUTO MOD POS 0-100% MOD MAX 0-100% PCV INPUT STEAM WATER PCV PRES 0-15P 0-30P 0-200P 0-300P STM STPT CUT IN CUT OUT MOD RNG MRGNL ALM LIMIT ALM PCV TEMP 32-350F... - Page 78 ® SETPOINT UNUSED SETTING NOTES LAG1 MODE LAG1 STPT CUT IN CUT OUT MOD RNG STRT DLY 0 to 15 min LAG DLY 0 to 15 min MOD MAX LAG2 MODE RESET P-HOLD I-HOLD PROCESS FRCD ON LAG2 STPT CUT IN CUT OUT MOD RNG STRT DLY...
- Page 79 ® NOTES...
- Page 80 Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.
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