Fireye NXM2G-2 Installation And Operating Manual

Fireye NXM2G-2 Installation And Operating Manual

Intelligent boiler load control

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This manual must be affixed on or adjacent to the boiler or kept with boiler operating manual or other information.
NXM2G DESCRIPTION
The NXM2G system is a microprocessor based boiler load optimization control system
designed to provide optimum thermal efficiency of Low Temperature Hot Water (LTHW)
boilers.
Control theory
The NXM2G measures the supply (flow) and return temperatures via digital sensors (supplied) and
monitors the "call for heat" via the Opto-isolators from the limit string wiring connections.
On first firing, the boiler will reach the normal cut out set point and turn off,
On the next burner cycle, the NXM2G will check:
When this occurs, the NXM2G will hold off the boiler firing (save mode) based on temperature and
time, which are both adaptive. The NXM2G will also inhibit the burner from firing on stage 2, if the
boiler load demand is low, thus ensuring the best efficiency for the current system demand.
WARNING:
• The installer must be suitably qualified and trained to install NXM2G.
• Follow the boiler manufacturer's instructions.
NXM2G interface wiring
The NXM2G has 2 normally closed relays which are failsafe. These relays are wired in series to the
1st and 2nd stage operating control circuits. The relays operate according to whether the boiler is in
save mode or low fire save mode. The NXM2G has a series of LEDs that give the following indica-
tions:
Power
Thermostat on
(-2 CE version shown)
i)
for the "call for heat "
ii)
if the boiler flow and return temperatures are within the designed temperature
differential settings (parameter), and
iii)
if the boiler is required to fire, based on control algorithms.
230 VAC applied
Call for heat / 1st Stage thermostat closed
Blinking: "Save" mode
Steady: Boiler allowed to fire
NXM2G-1002
JULY 27, 2015
NXM2G-2
Installation and
Operating Manual
1

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Summary of Contents for Fireye NXM2G-2

  • Page 1  NXM2G-1002 JULY 27, 2015 NXM2G-2 Installation and Operating Manual (-2 CE version shown) This manual must be affixed on or adjacent to the boiler or kept with boiler operating manual or other information. NXM2G DESCRIPTION The NXM2G system is a microprocessor based boiler load optimization control system designed to provide optimum thermal efficiency of Low Temperature Hot Water (LTHW) boilers.
  • Page 2: Failsafe Operation

     • Boiler firing Call for heat / Boiler allowed to fire Blinking: Burner purging Steady: Boiler allowed to fire (or fuel valve open) • Stage 2 firing Call for heat / 2nd Stage thermostat closed Blinking: "Low Fire Save" mode Steady: Stage 2 firing Failsafe operation In all cases the safety integrity of the boiler operation is not compromised.
  • Page 3: Nxm2G Specifications

    The wiring associated with the control circuits (J2) shall be protected by an overcurrent device rated at not more than 7A. Overcurrent protection may be incorporated into the controlled devices NXM2G SPECIFICATIONS NXM2G System Model NXM2G-2 230V AC / 60Hz Supply Voltage: 50mA...
  • Page 4: Suitable Nxm2G Applications

     SUITABLE NXM2G APPLICATIONS The NXM2G operates on: • Low temperature hot water (LTHW) boilers fired with: on/off forced draft burners two stage high/low burners modulating burners • Atmospheric boilers fired with: two stage burners modulating burners Wiring Diagrams FIGURE 3. Typical Wiring for single stage atmospheric boiler SUPPLY FUSE 3.0A...
  • Page 5  FIGURE 4. Typical Wiring for single stage forced draft burner 7.0 A FIGURE 5. Typical Wiring for 2 stage High/Low force draft boiler 7.0 A...
  • Page 6: Installing The Nxm2G

     INSTALLING THE NXM2G CAUTION: Electrical supply to the boiler and burner must be isolated during the installation process. Before installing the NXM2G 1. Ensure that all boiler equipment is suitable for an NXM2G installation. 2. Ensure that all boiler equipment is fully functional. Installing the NXM2G •...
  • Page 7: Typical Nxm2G Installation Procedures

     TYPICAL NXM2G INSTALLATION PROCEDURES When installing the NXM2G, the following procedures must be followed: • Remove the bottom wiring cover. Select the required conduit size and connections for the field wiring to the boiler controls and temperature sensors. • Use suitable screwed fasteners such as self tapping screws.
  • Page 8  WARNING: Ensure that the NXM2G mains electrical supply is on the same phase as the boiler / burner’s electrical supply. • Locate the required boiler thermostat(s). Connect to the switched side of the thermostat contacts, as shown in Figure 1. •...
  • Page 9: Nxm2G Commissioning And Functional Tests

     NXM2G COMMISSIONING AND FUNCTIONAL TESTS Before commissioning the NXM2G check the following: The NXM2G has been correctly positioned and is securely mounted to the mounting surface The connectors in the NXM2G have been correctly wired to boiler/burner. The electrical supply voltage and phase are powering the NXM2G correctly. Commissioning the NXM2G on the boiler can now begin by following the steps below: Power up the boiler and burner.
  • Page 10: Nxm2G In Operation

     NXM2G IN OPERATION FIGURE 6. NXM2G Operation Status (LED's)
  • Page 11: Fault Finding

     FAULT FINDING Use the relevant flowcharts to troubleshoot non-working NXM2Gs. Typical faults with flowchart guides to resolving the problems are: 1. Electrical Supply Fault NXM2G Power (Red) LED off – follow flowchart in Figure 7.1 2. NXM2G Power supply correct (red LED on) however, boiler is not firing during “first firing” – follow flowchart in Figure 7.2 3.
  • Page 12  FIGURE 7.2 NXM2G Power supply correct (red LED on), however boiler will not fire during “First Firing” FIGURE 7.3 Boiler/Burner fires during “First firing” only and will not re-fire thereafter...
  • Page 13  FIGURE 7.4 Boiler/Burner fires in normal way, without NXM2G operating in “Save” mode after first firing FIGURE 7.5 NXM2G Operates Boiler/Burner but Thermostat on and Boiler firing LED’s remain on, when the boiler is not firing...
  • Page 14 Fireye warranty, as stated it its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.

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