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Summary of Contents for flamco Flamcomat MK-U G4
- Page 1 Flamcomat MK-U G4 Installation and operating instruction www.flamcogroup.com/manuals...
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Page 2: Table Of Contents
7.3 Overview menu ........................25 7.4 Clarification of menu icons, function and location ..............25 7.5 Malfunction messages ......................28 7.6 Restarting ..........................29 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... - Page 3 Operational values, volumes and dimensions .................. 33 Appendix 3. Technical data, information, electrical equipment ..........34 Compressor unit, nominal values ....................34 Control unit, terminal plans ......................35 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
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Page 4: Liability
This information is the result of our current findings and experience to the best of our knowledge. We reserve the right to make technical changes subject to the future development of the Flamco product referred to in this publication. -
Page 5: Warning Symbols In This Manual
As this unit may be subject to unlimited inspection at all times, this manual must be kept in the immediate vicinity of the installed unit, at least within the confines of the operations room. Installation classification 2 according to the Annex R of 60730-1. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 6: Qualifications Required, Assumptions
Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair are part of the training / further education for service engineers of the Flamco branch offices or named service contractors. These training courses cover information on required installation conditions, but not their implementation. -
Page 7: Transportation, Storage, Unpacking
These units meet at least the requirements set out in the Flamco B.V. packaging directives. In accordance with these directives, expansion vessels must be transported horizontally and pump units upright; each packaged on throw-away pallets. If the packaging is suitable for use with hoisting gear, this will be indicated at the designated hoisting points. -
Page 8: Emergency-Stop / Emergency-Off
The fan cover on the compressor protects users from personal injury caused by moving parts. Before switching the unit on, make sure that the cover is suitable for this purpose and properly secured. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 9: External Forces
70 °C and, in the case of improper operation, may exceed that. This presents a danger of burns and/or scalding. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 10: Obvious Misuse
It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts may result in serious personal injury and endanger operational safety. They will also render any claim for damages against product liability void. It is recommended to contact Flamco Customer Service for carrying out these services. 4.19 Obvious misuse •... -
Page 11: Product Description
If optional extras are supplied, further documentation will be supplied in addition to this manual. For installation instructions and further documentation in various languages, visit www.flamcogroup.com/ manuals. Further product information can be obtained from the respective Flamco branch office (see “Contact” on page 45). -
Page 12: Connectivity Options
To connect a smartphone application 5.3 Markings Name plate - Vessel: Name plate - Compressor module: Transport lock: Flamco B.V. - Amersfoortseweg 9 - 3751 LJ Bunschoten - the Netherlands Type Type N° de série Année de fabrication Year of manufacture Serial-No. -
Page 13: Component Parts, Vessels And Connection Assembly
2; 2.1** )k*, non-return valve 1; 2** )k*, pressure connection to compressed air SELV: Safety Extra-Low Voltage design (Safety Extra-Low Voltage) compartment, pressure connection to compressor 1; 2 )k* We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... - Page 14 MK-U: Main vessel MK: Auxilliary vessel EB: single operation WB: automatic changeover BL: load dependant operation MK-U G4 / K31 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
- Page 15 Dual compressor on request K04 on request MK-U G4 / 2xK31 MK-U G4 / None Dual compressor on request External air on request We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
- Page 16 For item, “5.5 Component parts”. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
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Page 17: Control Unit
Relay outputs Navigation buttons Potential free outputs ON/OFF button Sensor and switch inputs/outputs Ethernet port Mounting holes (Flamcomat, Vacumat Micro-USB Mounting holes (ENA, MK-U/C) We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 18: Setup
• Pay attention to these recommendations based on practical experience: We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 19: Gas Compartment Connection
2 bar or it corresponds to the system pressure in the case of separately ordered optional extras. Do not point the compressed air jet at anybody! When discharging compressed air, unrestrained hoses make uncontrolled whipping movements and can lead to injuries. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 20: Top-Up Connection
EN 806-4/EN 1717. Install this accessory horizontally and fit a shut-off valve before this assembly (note: clean filter regularly and change filters as and when required). Caution: Connect the shut-off valve to the top-up intake. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 21: Electrical Installation
All operations must be carried out by a qualified electrician. • The Flamco equipment must be connected to a mains isolator switch with a contact gap of at least 3 mm • It is recommended the switch should be installed within 2m of the equipment. -
Page 22: Commissioning
The completion of all the tasks to be carried out, the review of technical data, recommendations and explanations in this manual lead to the pressure expansion automat being ready for operation. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 23: Commissioning, Volume Level And Operating Temperature
6 °C max. 25˚C max. 40˚C 92%* 92%* 224˚C ~73% (72.6%) 22˚C ~35% (34.5%) min 6˚C min 6˚C Fig. FM.037.V01.15 Actual temperature [°C] We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 24: Overview Menu
To run a manual activation of the actuators Service info To observe the service information To change the operating pressure and the ▶ Pressure pressure tolerance interval We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... - Page 25 Operating Hours To see the performace statistics USB detected To save the log file to a USB stick * Only available when logged in We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
- Page 26 Refill Start Maximal Refill time per cycle Maximum Refill litters per cycle Minimal level Refill interval Low level limit Refill cycles per day We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4...
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Page 27: Malfunction Messages
Acknowledge this message to run the automat in the AUTO mode (to leave the MANUAL mode) Diaphragm rupture The membrane is ruptured and should be replaced We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 28: Restarting
Check the automat’s operation once power supply has been restored and, if necessary, set the actual date and time values (overview menu options). We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 29: Maintenance
Maintenance 3 3650 Carry out recurring inspection of electrical equipment! Days Maintenance 4 584 Days * See “5.5 Component parts” on page 14. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 30: Vessel Draining/Refilling
60 ... 70 % relative humidity, non-condensing Frost-free Thermal radiation Maximum temperature 50 °C Vibration Free of electrically conductive gases, explosive gas mixtures, aggressive atmosphere We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 31: Minimum Distances
2. Add additional auxiliary vessels symmetrically using a collector line (main vessel at centre) taking into account minimum distances. The branch from the main vessel must be flexible. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 32: Appendix 2. Technical Data, Specifications, Hydraulic Equipment
3 bar 6 bar 10 bar 3 bar 6 bar 10 bar 3 bar 6 bar 10 bar 1000 1200 1600 2000 2800 3500 5000 6500 1476 1453 8000 1581 1558 10000 1821 1798 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 33: Appendix 3. Technical Data, Information, Electrical Equipment
10 A (C) 230 V ~1 N PE 50 Hz 10 A (C) * The rated current of the refill unit Flamcofill-P - 1.2A (0.3kW) We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... -
Page 34: Control Unit, Terminal Plans
Control unit, terminal plans We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MK-U G4... - Page 35 +49 342 927 130 +49 2104 80006 20 info@flamco.fr info@meibes.com info@flamco.de Hungary Italy Poland Flamco Kft Flamco Italy Flamco Meibes Sp. z o.o. +36 23 880981 +39 030 258 6005 +48 65 529 49 89 info@flamco.hu flamco-italia@flamcogroup.com info@flamco.pl Russian Federation Slovakia Sweden ООО...
- Page 36 Copyright Flamco B.V., Almere, the Netherlands. No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information. Flamco B.V. reserves the right to...
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