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KITO Chain Sling 100
For those assembling the chain sling
•
This manual is intended for those having expertise*.
•
When assembling KITO Chain Sling 100 (S5 Model), prepare KITO Chain Sling 100 Catalog (S5 Model) in addition to
this document. Unless a catalog is available at hand, contact our nearest office.
•
Prior to starting assembly, be sure to read this Assembly Manual thoroughly to familiarize yourself with all of product
knowledge, safety information and precautions.
•
Please read and understand the information in the Owner's Manual as well.
* Personnel familiar with the structure and mechanism of the chain sling and certified to have expertise by a business
entity
Assembly Manual
1
AS-CS5ZZZ-MGE-00
(S5 Model)
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Summary of Contents for KITO Chain Sling 100
- Page 1 This manual is intended for those having expertise*. • When assembling KITO Chain Sling 100 (S5 Model), prepare KITO Chain Sling 100 Catalog (S5 Model) in addition to this document. Unless a catalog is available at hand, contact our nearest office.
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Page 2: Table Of Contents
5-3-13 Eye-type Triple-leg Sling with Large Master Link ..............25 5-3-14 Eye-type Quadruple-leg Sling with Large Master Link ..............26 ● When assembling the chain sling, be sure to prepare “KITO Chain Sling 100 Catalog” (S5 Model). ● This Assembly Manual is intended for the sling chains and components (hooks and fittings) mentioned in the catalog of “KITO Chain Sling 100”... -
Page 3: Safety Precautions
1. Safety Precautions This Assembly Manual classifies the precautions into three categories of “DANGER”, “WARNING” and “CAUTION”. : Indicates an imminently hazardous situation which, if not avoided, will result in death DANGER or serious injury. : Indicates a potentially hazardous situation which, if not avoided, could result in death WARNING or serious injury. -
Page 4: Preparation Of Components
3. Preparation of Components 3-1 Selecting the Chain Diameter Overload is strictly prohibited. Check whether the sufficient working load DANGER limit and chain diameter have been selected with respect to the actual load, considering the working conditions, working environment, etc. ■ ... -
Page 5: Preparing The Components (Hooks And Fittings)
Table 2. Working Load Limits due to Temperature W h e n u s i n g t h e c h a i n s l i n g i n a h i g h - Temperature Working load limit (%) temperature environment, or when using it Over –40ºC to 100ºC again under normal temperature after using in... - Page 6 (1) Clevis type Reach L dimension – Top fitting P dimension – Bottom fitting P dimension = Required chain length Required chain length / Selected chain pitch = No. of links <Selection example> In case of type S-VE-VE, chain diameter = 6 mm, reach L = 2.0 m 2000 –...
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Page 7: Assembly Procedures
4. Assembly Procedures Wrong assembly may result in death or serious injury. DANGER Observe the assembly procedures to assemble the chain sling correctly. 4-1 Clevis Type Spring pin 4-1-1 Assembly Chain pin A removed spring pin is not reusable. CAUTION clevis Master Sling hook Link... -
Page 8: Attaching The Sling Tag
■ Attach to the 2nd or 3rd link from the top fitting. 4-1-4 Owner’s Manual When delivering the chain sling after assembly, remember to enclose “KITO Chain CAUTION Sling 100 (S5 Model) Owner’s Manual” in the same package. It contains significant... -
Page 9: Eye Type
4-2-3 Attaching the Sling Tag ■ See 4-1-3 for the clevis type. 4-2-4 Owner’s Manual When delivering the chain sling after assembly, remember to enclose “KITO Chain CAUTION Sling 100 (S5 Model) Owner’s Manual” in the same package. It contains significant... -
Page 10: List Of Required Chain Length And Required Components For Assembled Products
5. List of Required Chain Length and Required Components for assembled products The following tables list the required chain length and required components for assembly of the assembled products mentioned in the catalog. * For the P-dimension of the fittings components, see the catalog. 5-1 Combinations of the Clevis Type When using for the triple-leg (T) or quadruple-leg (Q) sling, the clevis Master Link CAUTION... -
Page 11: Combination Of The Eye Type
5-2 Combinations of the Eye Type 5-2-1 Master Link ■ W hen using the product in triple legs (T) or quadruple legs (Q) by using the Master Link HMM, additional hi-couplings whose sizes are one level higher that of the hi-coupling connected to the chain are required for connection. -
Page 12: List Of Required Chain Length And Required Components For Assembled Products
List of Required Chain Length and Required Components for assembled products; Clevis-type Single-leg Sling Code (1/2) W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), Chain Standard No. of Actual (Working P-dimension of Code diameter reach L links... - Page 13 List of Required Chain Length and Required Components for assembled products; Clevis-type Single-leg Sling Code (2/2) W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), Chain Standard No. of Actual (Working P-dimension of Code diameter reach L links...
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Page 14: Clevis-Type Double-Leg Sling
List of Required Chain Length and Required Components for assembled products; Clevis-type Double-leg Sling Code W.L.L. (t) << Link chain cutting data >> Sum of P-dimension Required components (Code x Qty.), Chain Standard No. of Actual (Working Code diameter reach L links reach of fittings component... -
Page 15: Clevis-Type Triple-Leg Sling
List of Required Chain Length and Required Components for assembled products; Clevis-type Triple-leg Sling Code W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), Chain Standard No. of Actual (Working P-dimension of Code diameter reach L links reach... -
Page 16: Clevis-Type Quadruple-Leg Sling
List of Required Chain Length and Required Components for assembled products; Clevis-type Quadruple-leg Sling Code W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), Chain Standard No. of Actual (Working P-dimension of Code diameter reach L links reach... -
Page 17: Eye-Type Single-Leg Sling
List of Required Chain Length and Required Components for assembled products; Eye-type Single-leg Sling Code W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), Chain Standard No. of Actual (Working P-dimension of Code diameter reach L links reach... -
Page 18: Eye-Type Double-Leg Sling
List of Required Chain Length and Required Components for assembled products; Eye-type Double-leg Sling Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), (Working Load Chain Standard No. of Actual Sum of P-dimension of fittings Code Limit) diameter... -
Page 19: Eye-Type Triple-Leg Sling
List of Required Chain Length and Required Components for assembled products; Eye-type Triple-leg Sling Code W.L.L. (t) Sum of << Link chain cutting data >> Required components (Code x Qty.), (Working Load Chain Standard No. of Actual P-dimension of Code Limit) diameter reach L... -
Page 20: Eye-Type Quadruple-Leg Sling
List of Required Chain Length and Required Components for assembled products; Eye-type Quadruple-leg Sling Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), Sum of (Working Load Chain Standard No. of Actual P-dimension of Code Limit) diameter reach L... -
Page 21: Eye-Type Triple-Leg Sling With Master Link With Sub Links
List of Required Chain Length and Required Components for assembled products; Eye-type Triple-leg Sling with Master Link with Sub Links Code W.L.L. (t) << Link chain cutting data >> Sum of Required components (Code x Qty.), (Working Chain Standard No. of Actual P-dimension Load... -
Page 22: Eye-Type Quadruple-Leg Sling With Master Link With Sub Links
List of Required Chain Length and Required Components for assembled products; Eye-type Quadruple-leg Sling with Master Link with Sub Links Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), (Working Load Chain Standard No. of Actual Sum of P-dimension of fittings... -
Page 23: Eye-Type Single-Leg Sling With Large Master Link
List of Required Chain Length and Required Components for assembled products; Eye-type Single-leg Sling with Large Master Link Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), (Working Sum of Chain Standard No. of Actual P-dimension Load Chain... -
Page 24: Eye-Type Double-Leg Sling With Large Master Link
List of Required Chain Length and Required Components for assembled products; Eye-type Double-leg Sling with Large Master Link Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), (Working Sum of Chain Standard No. of Actual P-dimension of Load Code... -
Page 25: Eye-Type Triple-Leg Sling With Large Master Link
List of Required Chain Length and Required Components for assembled products; Eye-type Triple-leg Sling with Large Master Link Code W.L.L. (t) << Link chain cutting data >> Required components (Code x Qty.), Sum of (Working Chain Standard No. of Actual Load P-dimension of Code... -
Page 26: Eye-Type Quadruple-Leg Sling With Large Master Link
List of Required Chain Length and Required Components for assembled products; Eye-type Quadruple-leg Sling with Large Master Link Code << Link chain cutting data >> Required components (Code x Qty.), W.L.L. (t) Sum of (Working Load Chain Standard No. of Actual P-dimension of Limit) - Page 27 <Memo>...
- Page 28 Global Website: kito.com...
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