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Summary of Contents for KITO CF Series
- Page 1 BULLETIN No. CF-9409-MCE-09 Original Instruction OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS FOR KITO MANUAL CHAIN HOIST SERIES ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.
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Page 2: Table Of Contents
CONTENTS DEFINITIONS ..............................1 INTENDED PURPOSE ............................ 1 MOUNTING ..............................1 BEFORE USE ..............................1 Safety summary ............................1 Safety instructions ........................... 2 MAIN SPECIFICATIONS ..........................4 OPERATION ..............................5 Intended purpose of hoist operation ......................5 Safety working environment ........................5 Operation .............................. -
Page 3: Definitions
Danger exists when heavy loads are transported, particularly when the equipment is not being used properly or is poorly maintained. Because accidents and serious injury could result, special safety precautions apply to the operation, maintenance and inspection of the KITO manual chain hoist CF series. WARNING NEVER use a hoist for lifting, supporting or transporting people. -
Page 4: Safety Instructions
Check all applicable safety codes, regulations and other applicable laws for further information about the safe use of your hoist. More detailed safety information is contained in the following pages. For additional information, please contact KITO Corporation or your authorized KITO ALWAYS read safety dealer. - Page 5 NEVER use a twisted, kinked, damaged or stretched load chain. NEVER swing a suspended load. NEVER support a load on the tip of the hook. NEVER contact the load chain over an edge. NEVER weld or cut a load suspended by a hoist. NEVER use the hoist chain as a welding electrode.
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Page 6: Main Specifications
5. MAIN SPECIFICATIONS 0.5 to 1.5t 2t and 3t Min. Weight for Chain Load chain distance Chain pull Test Load additional o’hauled to Std. lift dia. (mm) Code between to lift full load weight chain one meter of lift load x pitch *one meter hooks: C... -
Page 7: Operation
(4) There are risks of overheating of the breaking system during prolonged lowering of loads. If you are considering of the use under such condition, consult KITO. Remark: The clicking sound of the pawl when a load is being raised indicates normal operation. -
Page 8: Inspection
7. INSPECTION 7.1 Outline There are two types of inspection, the daily inspection performed by the operator before using the hoist, and the more thorough periodic inspection performed by qualified service personnel who have the authority to remove the hoist from service. 7.2 Daily inspection Before each work shift, check the following points;... -
Page 9: Periodic Inspection
7.3 Periodic inspection Periodic inspection should be made at the interval shown below and should follow the given procedures. NORMAL (Normal use): Semiannual inspection HEAVY (Frequent use): Quarterly inspection SEVERE (Excessively frequent use): Monthly inspection Figures in parentheses are Fig. No. in “PARTS LIST”. (Refer to page 22 to 23.) Item Inspection method Discard limit/criteria... - Page 10 Item Inspection method Discard limit/criteria Remedy 5. Top/bottom fixture Check visually. No slack or missing rivets, nuts or bolts Replace the hook. damage [fittings of 1, 4, 44, 56, 66, 75] 6. Idle sheave rotation Hold the load chain with Smooth rotation Overhaul.
- Page 11 Item Inspection method Discard limit/criteria Remedy 2. Brake function Lift and lower a light Confirm that none of the problems listed Overhaul and service. load. below occur during lifting and lowering. (1) Lifting is impossible. (2) Load falls when the operator removes his hands.
- Page 12 Item Inspection method Discard limit/criteria Remedy 3. Flatness of friction Check clearance with Clearance shall be uniform. Replace the part. plate [32] straight gauge. Internal part shall not be thicker than external part. Friction plate (37) Internal (Discard condition) External 4.
- Page 13 Item Inspection method Discard limit/criteria Remedy 2. Wear and flaw of Check visually. Teeth shall be free from large wear or Replace the part. pinion [14] and flaw. load gear [19] Ball bearing B [16] Body B [11] Frame [13] Pinion [14] Load gear [19] Ball bearing C [17]...
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Page 14: Maintenance
ALWAYS use machine oil equivalent to ISO VG46 or 68. KITO has a corrosion-resistant chain as an option. For information of KITO’s regular and Note: corrosion-resistant chain, please ask your dealer. -
Page 15: Overhaul, Assembly And Adjustment
8.2 Overhaul, assembly and adjustment 8.2.1 Overhaul Figures in parentheses are Fig. No. in “PARTS LIST”. (Refer to page 22 and 23.) Overhaul procedures Remarks 1. Put a hoist with wheel cover side up. 2. Unscrew three nuts [38] (with the spring washers [39]) fixing the wheel cover [37]. - Page 16 Overhaul procedures Remarks 15. Remove pinion [14], chain guide [20] (or guide rollers [20-A]), stripper [21], tail pin [40], and load chain [42]. 16. Remove the frame [13]. 17. Take load sheave [18] out of the load gear [19]. 18. Remove the load gear [19]. 19.
- Page 17 Assembly procedures Remarks Load chain [42] Chain pin [7] Slotted nut [8] Bottom hook [4] Split pin [9] 7. Wind load chain [42] round the load sheave [18] so that the bottom hook side CAUTION comes to right hand and the end link of the other side becomes standing to the load sheave pocket.
- Page 18 Assembly procedures Remarks Top hook [1] Top pin [3] Pinion [14] Load sheave [18] Chain guide [20] Stripper [21] Load chain [42] No load side To bottom hook 12. Grease ball bearing A [15] and insert it into the body A [10]. 13.
- Page 19 Assembly procedures Remarks 15. Insert pawl pin [24] into the body A [10] and fix it with the U nut [25]. 16. Apply machine oil to the pawl pin [24] and join pawl spring A, B [26] and the Make sure the pawl spring is pawl [27] respectively to it.
- Page 20 Assembly procedures Remarks 21. Set the notch of the hand wheel to the left hand. Insert the standing link of the hand chain [43] into the notch of the hand wheel [33] and reeve the hand chain by turning the hand wheel clockwise. Wheel stopper [34] Wheel stopper pin [35] Pinion [14]...
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Page 21: Troubleshooting
9. TROUBLESHOOTING Situation Cause Explanation Remedy The pawl makes the Worn friction plates When used at high frequency without Disassemble and proper clicking sound performing maintenance regularly, the replace the friction but fails to lift the friction plates will wear down. This will plates and bushing. -
Page 22: Warranty
(1) year from the date of purchase of KITO’s Products by “Purchaser” and provided, further, that defective parts or items shall be kept for examination by “KITO“ or its authorized agents or returned to KITO’s factory or authorized service center upon request by “KITO”. -
Page 23: Parts List
11. PARTS LIST — 21 —... - Page 24 — 22 —...
- Page 25 — 23 —...
- Page 26 Short link chain for lifting purposes, increased quality, grade V, certified by Fachausschuss Metall und Oberflächenbehandlung EN 13157: 2004 +A1: 2009 Hand powered cranes Authorized representative for the arrangement of the technical documents: Udo Kleinevoß Technical Manager Kito Europe GmbH. 40549 Düsseldorf A08-02-OM...
- Page 28 URL. http://kito.com/ KITO Europe GmbH Heerdter Lohweg 93, D-40549 Düsseldorf, Germany TEL: +49-(0)211-528009-00 FAX: +49-(0)211-528009-59 E-mail: info@kito-europe.eu URL: http://www.kito.net/ KITO corporation Tokyo Head office: SHINJUKU NS Building 9F, 2-4-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0809, Japan Head office & Factory: 2000 Tsuijiarai Showa-Cho, Nakakoma-Gun, Yamanashi 409-3853, Japan URL: http://kito.com/...
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