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PAK945 8 Drum Roll Top Hardcover
PAK948 12 Drum Roll Top Hardcover
PAK946 Add-on-Roll Top Hardcover
Shown: PAK948 12 Drum Roll Top Hardcover assembled
*Note: 2 people will be required to assemble any of the roll top configurations
Tools required:
· 9/16 Deep Well Socket & Ratchet
· 2 - 9/16 Wrenches
· Caulking Gun
· Hammer or Mallet
Assembly Instructions
&
Parts List
for
Roll Top Hardcover Units
1
03/17/04
Rev.#1
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Summary of Contents for Pig PAK945
- Page 1 Assembly Instructions & Parts List Roll Top Hardcover Units PAK945 8 Drum Roll Top Hardcover PAK948 12 Drum Roll Top Hardcover PAK946 Add-on-Roll Top Hardcover Shown: PAK948 12 Drum Roll Top Hardcover assembled *Note: 2 people will be required to assemble any of the roll top configurations Tools required: ·...
- Page 2 Index: Preface Page 3 Exploded Views for the 8 Drum Roll Top Hardcover Assembly Page 4&5 Parts List for the 8 Drum Roll Top Hardcover Assembly Page 6 Exploded Views for the 12 Drum Roll Top Hardcover Sub Assembly (Part 1) Page 7&8 Parts List for the 12 Drum Roll Top Hardcover Sub Assembly (Part 1)
- Page 3 Preface: PAK945 8 Drum Roll Top Hardcover This unit comes fully assembled. · Please refer to the Figure 1 & 2 and parts list on Pages 4-6. PAK948 12 Drum Roll Top Hardcover This unit comes in two parts Part 1 is a fully assembled 8 drum unit with an interior wall on one end.
- Page 6 8 Drum Hardware and Parts Assembly List Figure 1 & 2 Description Interior Wall Nut Assembly 3/8 -16UNC Hex Nut 3/8 Flat Washer 3/8 -16UNC Nylon Hex Locknut 3/8 -16UNC x 3 Hex Head Bolt 4 Drum Heavy Duty Pallet Sump W/Grates Interior Wall Roof Black Plastic Rod Cover...
- Page 9 12 Drum (Part 1) Hardware and Parts Assembly List Figure 3 & 4 Description Interior Wall Nut Assembly 3/8 -16UNC x 56 L Threaded Rod 3/8 -16UNC Hex Nut 3/8 Flat Washer 3/8 -16UNC Nylon Hex Locknut 3/8 -16UNC x 3 Hex Head Bolt 4 Drum Heavy Duty Pallet Sump W/Grates Interior Wall Roof...
- Page 12 12 Drum (Part 2) End Wall Hardware and Parts Assembly List Figure 5 & 6 Description 3/8 -16UNC Hex Nut 3/8 Flat Washer 3/8 -16UNC Nylon Hex Locknut 4 Drum Heavy Duty Pallet Sump W/Grates Roof Black Plastic Rod Cover 3/8 x 1-1/2 Flat Washer 3/8"-16UNC x 59-1/2"L Threaded Rod 3/8 -16UNC x 2 Hex Head Bolt...
- Page 15 Interior Wall Hardware and Parts Assembly List Figure 7 & 8 Description Interior Wall Nut Assembly 3/8 -16UNC x 56 L Threaded Rod 3/8 -16UNC Hex Nut 3/8 Flat Washer 3/8 -16UNC Nylon Hex Locknut 3/8 -16UNC x 3 Hex Head Bolt 4 Drum Heavy Duty Pallet Sump W/Grates Interior Wall Roof...
- Page 16 PLEASE READ ASSEMBLY INSTRUCTIONS CARFULLY Step 1 Remove the roll door (18) by pulling the bottom edges through the notches in the walls until it comes out the whole way. Repeat for the opposite side. Take a pair of channel locks or pliers and pull out the hinge pin tube (17) from the hinged door (15 or 16).
- Page 17 Step 3 Loosen the jam nuts (3) on the 4 threaded rods (12) on the inner side of walls on the unit. Then hold the nut assembly (1) from turning with a 9/16 wrench, while the outer nuts (5) are taken off. (Note: The threaded rod may come off as well. The threaded rod must be removed anyways.) Make sure you remove the top 2 nuts/threaded rods first.
- Page 18 Step 6 Slide the pallet (7) back into place. Take the interior wall (8) and place into position on the pallet. Thread the bottom two interior wall nut assemblies (1) onto the black covered threaded rods with jam nuts (2,3& 10) about ¼ . Do not start the top rods at this time.
- Page 19 Step 8 Place the roof (9) into the interior wall grooves. Once the roof is into the grooves, thread the top two interior wall nut assemblies (1) onto the threaded rods (2). Using a 9/16 wrench, hold the interior wall nut assembly (1) on the interior wall (8) from turning, while using a 9/16 socket and ratchet on the outside of the other interior wall.
- Page 20 Step 10 Place the top edge of the roll top door (18) into the notches of the sidewalls. (The door may need to be bowed slightly to place the edges into the notches.) Then push the door up into the track, until the entire door is in the track. Once the roll door (18) is in the track slide it down to its closed position.
- Page 21 Step 12 Tighten the bottom two threaded rods (2) by turning the interior wall nut assembly (1) from the outer wall and by holding the interior wall nut assembly (1) on the inner wall from turning. These thread rods will be tightened until the hinged doors are eveningly gapped about ½...
- Page 22 Step 14 Slide the pallet (7) back into place. Take the end wall (14) and place into position on the pallet (7) sliding the threaded rods through the end wall holes . Place a washer (11) and locknut (5) onto the 2 bottom threaded rods (12) and tighten until the wall is secure and won t fall.
- Page 23 Step 16 Place the roof (9) into the grooves of the walls (8,14). Once in place, start the top two washer (11) and locknuts(5) onto the threaded rods (12). Using your wrench, hold the interior nut assembly (1) from moving. Then tighten the locknut (5) until the roofline starts to bow.
- Page 24 Step 18 Place the top edge of the roll top door (18) into the notches of the sidewalls. (The door may need to be bowed slightly to place the edges into the notches.) Then push the door up into the track, until the entire door is in the track. Once the roll door (18) is in the track slide it down to its closed position.
- Page 25 Step 20 Tighten the bottom two rods, by holding the interior wall nut assembly (1) from turning. These thread rods (12) will be tightened until the hinged doors are eveningly gapped about ½ . Then tighten the jam nuts (3) to the interior wall nut assembly (1) Step 21 Place the black plastic caps (22) on the outside exposed threads.