Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product.
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is capable of maintaining ultimate pressure, see Technical Data [► 26]. The machine is suitable for continuous operation.
2 | Product Description 2.4 Standard Features 2.4.1 Water Cooling The machine is cooled by a cooling liquid circuit in the cylinder cover and cylinder. The cooling liquid pump (CLP) allows a recirculating flow in the cooling liquid chamber. The cooling liquid is cooled by an internal heat exchanger. This cooling system integrates the cooling of the water-cooled motor and must be connected to the water main.
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! • Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! • Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown.
• Make sure that the cooling water complies with the requirements, see Cooling Water Connection [► 10]. If the machine is installed at an altitude greater than 1000 meters above sea level: • Contact your Busch representative, the motor should be derated or the ambient temperature limited. 8 / 28...
• Install a suitable filter (5 micron or less) upstream from the machine. Connection size(s): – G2 If the machine is used as part of a vacuum system: • Busch recommends the installation of an isolation valve in order to prevent the machine from turning backwards. 5.2.2 Discharge Connection Connection size(s): –...
5 | Installation 5.2.3 Cooling Water Connection Cooling water inlet Cooling water outlet • Connect the cooling water connections (CWI / CWO) to the water supply. Connection size: – G1/4 for the cooling water inlet (CWI) – R1/2 for the cooling water outlet (CWO) •...
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 26] and Oil [► 26]. Oil filling at the motor side...
Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 5.4 Filling Cooling Liquid For cooling liquid type and cooling liquid capacity see Technical Data [► 26] and Cooling Liquid [► 26].
• Provide an overload protection according to EN 60204-1 for the motor. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor.
• Switch any two of the motor phase wires. 5.6 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 5.6.1 Wiring Diagram Temperature Switch Part no.: 0651 541 566...
Commissioning | 6 Commissioning NOTICE The machine can be shipped without oil. Operation without oil will ruin the machine in short time! • Prior to commissioning, the machine must be filled with oil, see Filling Oil [► 11]. NOTICE The machine can be shipped without cooling liquid. Operation without cooling liquid will ruin the machine in short time! •...
Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Turn off the water supply.
• Check the cooling liquid level, see Cooling Liquid Level Inspection [► 18]. • Check the machine for oil leaks - in case of leaks have the machine repaired (contact Busch). Yearly • Carry out a visual inspection and clean the machine from dust and dirt.
• Fill up if necessary, see Filling Cooling Liquid [► 12]. 7.4 Oil Change NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. 18 / 28 0870549522_NC0500B_A0001_IM_en...
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Maintenance | 7 Oil draining at the motor side Cleaning cloth Drain pan Magnetic plug Oil draining at the suction side Magnetic plug Cleaning cloth Drain pan 0870549522_NC0500B_A0001_IM_en 19 / 28...
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Last oil change __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 20 / 28 0870549522_NC0500B_A0001_IM_en...
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com).
• The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch gen- uine parts: •...
Busch). Solid foreign matter has • Remove the solid foreign entered the machine. matter or repair the ma- chine (contact Busch). • Install an inlet filter if ne- cessary. The temperature switch (TS) • Let the machine cool reached the switch point.
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Oil Change [► 18]. The machine runs too hot. • See problem "The ma- chine runs too hot". For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative. 0870549522_NC0500B_A0001_IM_en 25 / 28...
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.