New Holland D150B Service Manual
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New Holland D150B Service Manual

Crawler dozer
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SERVICE MANUAL
D150B
Crawler Dozer
Part number 47998875B
3
edition English
rd
June 2018
© 2018 CNH Industrial Latin America LTDA. All Rights Reserved.

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  • Page 1 SERVICE MANUAL D150B Crawler Dozer Part number 47998875B edition English June 2018 © 2018 CNH Industrial Latin America LTDA. All Rights Reserved.
  • Page 2 SERVICE MANUAL D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] 47998875B 21/05/2018 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine D150B XLT, com cabine, Tier 3, Latin America F4HE9684U*J101 lâmina Power Angle Tilt (PAT), produzido no Brasil [N9AC03000 47998875B 21/05/2018 Find manuals at https://best-manuals.com...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.400] Engine cooling system .
  • Page 5 [48.138] Track rollers ............... . 48.5 Cab climate control ..............
  • Page 6 [90.114] Operator protections ............. . . 90.2 [90.124] Pneumatically-adjusted operator seat.
  • Page 7 47998875B 21/05/2018 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 47998875B 21/05/2018 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ....... . 3 Foreword - How to use and navigate through this manual (*) .

  • Page 10: Foreword - Important Notice Regarding Equipment Servicing

    INTRODUCTION Foreword - Important notice regarding equipment servicing D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.

  • Page 11: Foreword - How To Use And Navigate Through This Manual

    INTRODUCTION Foreword - How to use and navigate through this manual D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals.
  • Page 12 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 13 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 14 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 15 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.

  • Page 16: Safety Rules

    INTRODUCTION Safety rules D150B Ecology and environment Soil, air and water are vital factors of life in general. Disposing of waste improperly represents a danger for the environment. NOTE: Some recommendations must be followed: • Obtain information about the correct methods to recycle or dispose of waste from local authorities, collection centers or your dealer.

  • Page 17: Safety Rules (Signal Word Definitions)

    INTRODUCTION Safety rules (Signal word definitions) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

  • Page 18: Safety Rules

    INTRODUCTION Safety rules D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Standard safety precautions Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for consultation.
  • Page 19 • Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by NEW HOLLAND CONSTRUCTION. • Do not modify the fuel system or hydraulic system unless approved by NEW HOLLAND CONSTRUCTION. Any unauthorized modification will compromise warranty assistance and may affect engine operation and life span.

  • Page 20: Safety Rules (Weld Works)

    INTRODUCTION Safety rules (Weld works) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] WARNING Avoid injury! When welding, always wear proper protective equipment and welding clothing. All persons in the work area must, at minimum, wear welding goggles. Never look directly at the welding arc without welding eye protection.
  • Page 21 INTRODUCTION Heating lines containing pressurized fluid NOTICE: Flammable sprays can be generated by heating near lines containing pressurized fluid, resulting in severe burns to those doing the repair and to bystanders. • Do not cause heating by welding, or use open flames near the components containing pressurized fluid or other flammable materials.

  • Page 22: Safety Rules - (Machine Service)

    INTRODUCTION Safety rules - (Machine service) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] NOTICE: Carefully read the Operation and Maintenance Manual before you turn on, operate, perform maintenance, fuel, or repair the machine in any way.
  • Page 23 INTRODUCTION Maintenance with the engine in operation • Do not perform any maintenance operation with the en- gine running. • Contact with moving parts can cause serious injuries. • Stop the engine and wait for it to cool off prior to per- forming maintenance operations.
  • Page 24 INTRODUCTION Support, block, and protect the machine properly • Do not perform maintenance work on a machine that is not properly supported. • Always support the implement on the ground before starting the maintenance work. • If it is necessary to perform maintenance on a machine with the implement raised, make sure to support it firmly.
  • Page 25 INTRODUCTION Safe storage of accessories • Accessories such as buckets, hydraulic brakes and blades stored incorrectly can fall and cause serious injury or death. • Store accessories and implements safely to prevent falling. • Keep accessories and implements stored in safe loca- tions without the circulation of people.
  • Page 26 INTRODUCTION Dispose of waste correctly • Disposing of waste improperly represents a danger for the environment. • Potentially dangerous material used in the machines includes lubricants, fuel, coolant, brake fluid, filters, and batteries. • Use sealed containers when draining the fluids. •...
  • Page 27 INTRODUCTION Keep the machine clean • Keep the machine clean and free of debris, excess lu- bricants, and spilled fuel and fluids. • Do not spray water or steam inside the cab. • Use approved solvents, detergents and water to clean the machine and its components on a regular basis.
  • Page 28 INTRODUCTION Avoid a battery explosion • The gas released by the batteries can be flammable and may explode. • Keep sparks, matches and flames away from the bat- teries. • Never short-circuit the battery terminals to check their charge. Use a voltmeter. •...
  • Page 29 INTRODUCTION Be careful with pressurized fluids • Fuel or hydraulic fluid under pressure can penetrate the skin or eyes, causing serious injuries, blindness, or death. • Avoid this hazard by releasing the pressure from the systems before disconnecting the hydraulic or fuel lines.

  • Page 30: Torque

    INTRODUCTION Torque D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Non-flanged metric fasteners Bolt 8.8 Class Bolt 10.9 Class and nut class 8 and nut class 10 Jam nut CL Jam nut CL Nominal size 0.8 with bolt...
  • Page 31 INTRODUCTION Flanged metric fasteners Bolt 8.8 Class Bolt 10.9 Class and nut class 8 and nut class 10 Jam nut CL Jam nut CL Nominal size Zinc- and Zinc- and 0.8 with bolt 0.10 with bolt Unplated chrome- Unplated chrome- CL 8.8 CL 10.9 plated...
  • Page 32 INTRODUCTION Non-flanged fasteners in inches Bolt and nut Bolt and nut class SAE 5 class SAE 8 Jam nut GrB Jam nut GrC Nominal size Gold-, Zinc- Gold-, Zinc- Unplated or Unplated or with bolt Gr5 with bolt Gr8 and Chrome- and Chrome- silver-plated silver-plated...
  • Page 33 INTRODUCTION Self-locking nuts in inches, all-metal (three optional methods) Grade A (1) Corner marking method: No notches (2) Flats marking method: No marks (3) Clock marking method: No marks Grade B (1) Corner marking method: One circumferential notch (2) Flats marking method: Letter B (3) Clock marking method: Three marks Grade C (1) Corner marking method: Two circumferential notches...

  • Page 34: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum.
  • Page 35 INTRODUCTION Pipe thread fitting torque Thread size Torque (maximum) 1/8-27 13 N·m (10 lb ft) Before installing and tightening pipe fittings, clean the 1/4-18 16 N·m (12 lb ft) threads with a clean solvent or Loctite cleaner and apply 3/8-18 22 N·m (16 lb ft) sealant L ®...

  • Page 36: Basic Instructions - Shop And Assembly

    INTRODUCTION Basic instructions - Shop and assembly D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm- eter, then add up the recorded values.
  • Page 37 W0111A Special tools The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long- lasting operation.

  • Page 38: Basic Instructions (Daily Inspection)

    INTRODUCTION Basic instructions (Daily inspection) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs.

  • Page 39: General Specification

    INTRODUCTION General specification D150B NOTE: All specifications are given according to SAE Standards or Recommended Practices where the specification applies. Specifications Engine Make & Model NEF 667TA/EDJ Typè Diesel cycle, 4-stroke, water-cooled, electronic fuel injection. Cylinders Weight 552.0 kg (1217.0 lb)
  • Page 40 INTRODUCTION Final drive Final drives Primary reduction by helical gears and secondary by planetary reducer Total reduction 61.4 : 1 Fuel system Fuel feed Common Rail Fuel injection Six injectors Principle of ignition Diesel Cycle Fuel consumption 21.80 L/hour (5.76 US gal/hour) Electrical system 24 Volt Batteries Two 12V batteries in series...

  • Page 41: Tracks

    INTRODUCTION Tracks D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] D150B General specification Adjusting track tension Hydraulic Track frame suspension Pivot shaft and oscillating equalizer beam Track link pitch 190.0 mm (7.5 in) Height of track shoe grouser 55.50 mm (2.19 in)

  • Page 42: Overall Dimensions

    INTRODUCTION Overall dimensions D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] D150B COIL14DOZ0164FA Height and ground clearance dimensions Machines equipped with XLT extra-long chassis track (A) Top of exhaust stack 2884 mm (113.5 in) (B) Blade height 1183 mm (46.6 in)
  • Page 43 INTRODUCTION RCIL10CWL145FAL Length dimensions with blade straight Machines equipped with XLT extra-long chassis track (A) Overall length: 4065 mm (160.0 in) No blade, no rear equipment, track with standard SALT chain) (B) Overall length: 5410 mm (213.0 in) Straight blade, no rear equipment (C) Overall length: 5672 mm (223.3 in) Blade straight, with drawbar...
  • Page 44 INTRODUCTION RCIL10CWL147FAL Dimensions of the machine for transport Length and width of the machine for transport, with the blade tilt angle at 28° Blade Width 3200 mm (126.0 in) 4000 mm (157.5 in) (A) Width 2810.0 mm (110.6 in) 3525.0 mm (138.8 in) (B) Length without drawbar 6085.0 mm (239.6 in) 6306.0 mm (248.3 in) Add 262 mm (10.3 in) for drawbar.

  • Page 45: Ripper

    INTRODUCTION Ripper D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] D150B Ripper operating data and dimension Overall length in transport position 5973.0 mm (235.2 in) Overall length with ripper shank resting on the ground 6131.0 mm (241.4 in)

  • Page 46: Machine Weights

    INTRODUCTION Machine weights D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] D150B Operating weight Machines equipped with: • extra long chassis track XLT • tread of 1880 mm (74 in) 15985 kg (35241 lb) •...

  • Page 47: Consumables

    INTRODUCTION Consumables D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Capacities and specifications Engine oil NEW HOLLAND AMBRA MASTERGOLD™ HSP Oil specification ENGINE OIL CI-4 SAE 15W-40 API CH–4 / CI–4 Capacity with filter change 16.4 L (17.3 US qt)
  • Page 48 INTRODUCTION SALT tracks (D150B Models) NEW HOLLAND AMBRA HYPOIDE 90 GEAR LUBE Oil Specification SAE 80W-90 Capacity (each pin) 29.00 mL (0.98 US fl oz) Cab tilting system Fluid specification NEW HOLLAND AMBRA AUTO SUPREME 10W-30 Total system capacity 0.36 L (0.38 US qt)

  • Page 49: Product Identification (Sides Of The Machine)

    INTRODUCTION Product identification (Sides of the machine) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Left-hand side, right-hand side, front, and rear NOTE: In this manual, the terms "left-hand side" and "right-hand side" indicate the sides of the machine as seen from the operator's seat.

  • Page 50: Part Identification - (Identification Plates)

    INTRODUCTION Part identification - (Identification plates) D150B XLT, With cab, Tier 3, Power Angle Tilt (PAT) Blade, Made in Brazil [N9AC03000 - ] Model, serial number, and year of manufacture When you order parts or obtain information or technical assistance, tell your dealer the serial number and type of the machine or implements.
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