Stiga Park Series Workshop Manual
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Stiga Park Series Workshop Manual

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2008-2015

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Summary of Contents for Stiga Park Series

  • Page 1 Workshop manual Park 2008-2015...

  • Page 2: Table Of Contents

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1 General instructions Contents in this chapter 1.1 Introduction........2 1.3 Unpacking and assembly..4 1.1.1 Responsibility declaration..2 1.3.1 Unpacking......4 1.1.2 How this manual is used ..2 1.3.2 Battery ........5 1.1.3 Abbreviations......2 1.3.3 Final checks......

  • Page 3: Introduction

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.1 Introduction 1.1.1 Responsibility declaration In spite of the great care we have taken there may be errors in this publication. The author cannot be made liable for incorrect or missing information. GGP SE reserves the right to regularly change product specifications without prior notice.

  • Page 4: Symbols And Warnings

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.2.1 Symbols and general 1.2.5 Cleanliness warnings Clean the machine before starting repairs. Warning! Dirt that penetrates into sensitive components can seriously influence the This symbol indicates a risk of service life of the machine.

  • Page 5: Unpacking And Assembly

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.3 Unpacking and assembly Every GGP Park has undergone an extensive control programme before delivery. The machines are delivered as completely assembled as possible. Thanks to this the assembly on delivery is rapid and easy.

  • Page 6: Battery

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.3.2 Battery The battery is a valve regulated battery. Load and assemble the battery, following the instructions below. The battery needs limited maintenance. Is has no electrolyte levels or plugs. Warning! Do not wear rings, metallic bracelet, chain round the neck or similar metal...

  • Page 7: Final Checks

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.3.3 Final checks Removing from pallet All the above measures shall have been done with the machine standing on the pallet. Now, loosen the remaining straps and roll off the machine from the pallet. Fit and adjust accessories.

  • Page 8: Service

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.4 Service Every new machine is delivered with a service book. This service book is part of the active post-market programme and shall be kept in a safe place during the entire lifetime of the machine.
  • Page 9 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.4.2 First Service This service is very important to safeguard the continuing function of the machine. The first service includes the service points as per the table below. Number Service point Safety check.

  • Page 10: Basic Service

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.4.3 Basic service The Basic Service must always be conducted by an authorized Service Workshop, and documented with a stamp in the service book. Number Service item Safety check Tires, air pressure Engine oil and filter, see “Engine - Transmission”...
  • Page 11 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.5.4 Description of service points 1. Safety check Check the safety functions. It is often appropriate to do this check in conjunction with test driving. The following items shall be checked at all machines: •...
  • Page 12 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions Machines with electric PTO and hydraulic lift Test Status Action Result Operator not sitting in seat. Turn the key and make a Engine shall Brake pedal pressed. start attempt. not start.
  • Page 13 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2 Tyres, air pressure 11 Spark plug Check the air pressure. Adjust if necessary. Remove the spark plug (not valid for Pro The recommended air presure is Diesel) and clean it or replace if necessary. designated at the floor mat.
  • Page 14 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 18 Mower deck 20 Power take-off (PTO) Warning! Check that the magnetic clutch (if applicable) engage the work equipment The blades are sharp. Always rotation in the desired time and that it not wear gloves when working with slips during normal load.

  • Page 15: Engine - Transmission

    Engine B&S mod282H I/C 13-6107-99 Mountfield XK 16 4WD Engine B&S mod282H I/C 13-6109-XX Park Compact 14 STIGA WM 14 13-6111-61 OKAY Mcut 98-10/155 K4WD B&S Power Built, 4115 AVS 13-6116-XX Castelgarden XK 140 HD GGP TRE0701 13-6141-XX Park Unlimited 14...
  • Page 16 Park Power 4WD B&S Intek series 20hp 13-6197-XX Castelgarden XKH4 165 HD Honda GCV530 16hp 13-6198-55 75 Years ltd version STIGA WM 14 13-6199-15 Park Residence 4WD Honda GCV 530 V-Twin 13-6241-XX Park Pro 16 4WD B&S Vanguard V-Twin 13-6241-XX...
  • Page 17 SAE 10W-30 PowerBuilt AVS 15.5 hp 50 h/12 m 1,6 L >SJ SAE 10W-30 STIGA WM 14 100 h 1,2 L SF-SG SAE 30 *) Metal filter, shall be cleaned and refitted after 1000 hours of operation. **) Approximate value. The correct value is read at the dipstick max marking.

  • Page 18: Air Filter, Serviceinterval

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.5.2 Air filter, serviceinterval Honda engines Cleaning of the prefilter (plastic):Every 3:rd month or every 50 hours of operation. Replacing of the main filter (paper):Every 12:th month or every 200 hours of operation. Briggs &...

  • Page 19: Technical Specifications

    2008 Models Engines B&S mod 21 I/C B&S mod 21 I/C B&S mod 21 I/C B&S mod282H B&S mod282H B&S Intek Stiga WM 14 Honda GCV530 Honda GXV530 B&S Vanguard B&S Vanguard Kohler Courage Kohler Command Hatz B50 Power Hp 12.5 13.5 15.5 15.5 14...
  • Page 20 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2009 Models Engines B&S I/C series B&S I/C B&S I/C GGP TRE0701, WM14 GGP TRE0701, WM14 GGP TRE0701, WM14 Honda GCV530 Honda GXV530 B&S Intek series B&S Vanguard B&S Vanguard Kohler Courage Kohler Command...
  • Page 21 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2010 Models Engines B&S Power Built AVS B&S Power Built AVS B&S Power Built AVS B&S Power Built AVS GGP TRE0701, WM14 GGP TRE0701, WM14 with fuel pump Honda GCV530 Honda GXV530 B&S Intek...
  • Page 22 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2011 Models Engines B&S Power Built B&S Power Built B&S Power Built Honda GCV530 Honda GXV530 Honda GXV660 B&S Intek B&S Vanguard B&S Vanguard Power Hp 13.5 15.5 15.5 15.5 18.5 16 18.5 16 Cylinders Petrol tank 6 litres...
  • Page 23 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2012 Models continued on next page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GCV530 2-cyl (530 cc) Honda GXV530 2-cyl (530 cc)
  • Page 24 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2012 Models continued from previous page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GCV530 2-cyl (530 cc) Honda GXV530 2-cyl (530 cc)
  • Page 25 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2013 Models continued on next page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 3130 AVS (344 cc) w fl pum X B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GCV530 2-cyl (530 cc)
  • Page 26 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2013 Models continued from previous page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 3130 AVS (344 cc) w fl pump B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GCV530 2-cyl (530 cc)
  • Page 27 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2014 Models continued on next page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 3130 AVS (344 cc) w fl pump B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GXV660 2-cyl (688 cc)
  • Page 28 Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 2014 Models continued from previous page) Engines B&S Power Built, S 3130 AVS (344 cc) B&S Power Built, S 3130 AVS (344 cc) w fl pump B&S Power Built, S 4155 AVS (500 cc) B&S Power Built, S 4155 AVS (500 cc) w fl pump Honda GXV390 1-cyl (390cc) Honda GXV660 2-cyl (688 cc)
  • Page 29 Steering Cable/Chain Chain/Chain Mechanical servo Hydraulic servo Not adj. steering column Adj. steering column Stiga steering wheel 3 spoks Stiga steering wheel 2 spoks Volante 3 spokes Spinner on steering wheel Controls Mechanical PTO Electromagnetic PTO Electrical PTO (80 lb.ft ) Electrical PTO (120 lb.ft )
  • Page 30 Steering Cable/Chain Chain/Chain Mechanical servo Hydraulic servo Not adj. steering column Adj. steering column Stiga steering wheel 3 spoks Stiga steering wheel 2 spoks Volante 3 spokes Spinner on steering wheel Controls Mechanical PTO Electromagnetic PTO Electrical PTO (80 lb.ft ) Electrical PTO (120 lb.ft )
  • Page 31 Steering Cable/Chain Chain/Chain Mechanical servo Hydraulic servo Not adj. steering column Adj. steering column Stiga steering wheel 3 spoks Stiga steering wheel 2 spoks Volante 3 spokes Spinner on steering wheel Controls Mechanical PTO Electromagnetic PTO Electrical PTO (80 lb.ft ) Electrical PTO (120 lb.ft )

  • Page 32: General Tightening Torque

    Edition Manual Chapter Page 2014-09-22 Workshop Manual, GGP Park 1 General instructions 1.6.2 General tightening torque Unless otherwise stated, the following tightening torque are applicable for screws and nuts on the machine: Tightening torques Thread Torque 5,7 Nm 9,8 Nm 24 Nm 47 Nm 1.7 Instructions for use...
  • Page 33 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 2 Chassis and body Contents in this chapter 2.1 Rear wheel .........2 2.1.1 Assembly ........2 2.2 Lubrication chassis ....3 2.3 Hydraulic pump......4 2.3.1 Dismantling......4 2.3.2 Assembly ........6 General To facilitate the driving, handling of work equipment and to make it comfortable for the driver, the machines are equipped with a various number of aid equipments.

  • Page 34: Rear Wheel

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 2.1 Rear wheel 2.1.1 Assembly 1. Push the hub on the shaft until it rests against the transmission body. 2. Assemble the washer and the circlip onto the shaft.

  • Page 35: Lubrication Chassis

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 2.2 Lubrication chassis The bearing for the articulation must be lubricated in accordance with the service schedule. Other moving parts are lubricated once per season, although at least every 50 operating hours.

  • Page 36: Hydraulic Pump

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 2.3 Hydraulic pump This section will describe the replacement procedure for the external hydraulic pump in 4WD Park machines. 2.3.1 Dismantling 1. Remove the battery. See the owners manual.
  • Page 37 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 10.Place a collecting tray under the pump for collecting residual oil from the pump and hoses. Warning! Do not spill any oil on the drive belts during the disconnection of hoses and tubes.

  • Page 38: Assembly

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 2 Chassis and body 2.3.2 Assembly Warning! Keep clean when handling hydraulic parts. Dirt in the oil will cause malfunctions and breakdowns. Warning! Be carefully not to damage the plastic fan during the assembly. Assemble all parts in the reverse order.

  • Page 39: General

    Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 3 Steering 3 Steering Contents in this chapter 3.1 Description ......2 3.3 Bearings, steering shaft ..7 3.1.1 Mechanical system ....2 3.3.1 Replacement of sliding 3.1.2 Hydraulic assisted system ..2 bearings and ball bearings ... 7 3.2 Steering wires ......4 3.3.2 Replacement of upper 3.2.1 Assembly .......4...

  • Page 40: Description

    Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 3 Steering 3.1 Description 3.1.1 Mechanical system The sprocket (A) is directly coupled to the stering wheel on the same shaft. A chain (and wires) (B) is engaged with the sprocket and connected to the steering disc (C) on the rear frame.
  • Page 41 Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 3 Steering machine. This is particularly noticeable during cold weather. Mainly, the hydraulic assisted system works similar to the mechanical system. The different is a torque booster (D), atttached to the steering shaft between the steering wheel and the sprocket (A).

  • Page 42: Steering Wires

    Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 3 Steering 3.2 Steering wires 3.2.1 Assembly 1. Measure up the middle link (mark A) on the new chain and mark it. 2. Place the chain on the chain sprockets. Make sure that the wheel is straight and that the marked middle link is placed on the mid- dle of the chain sprocket.

  • Page 43: Adjustment

    Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 3 Steering 3.2.2 Adjustment 1. Adjust the nuts under the articulating point until the play disappear/comes up. Adjust equal on the nuts under the articulating point. Turn at the same time the steering wheel right-left to apply the same tension/ slackening at the both chains.
  • Page 44 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4 Hydraulic system Contents in this chapter 4.1 Safety..........2 4.6 Hydraulic assisted steering ..18 4.2 Configuration ......2 4.6.1 Physical description ....18 4.3 Hydraulic pump int. rear drive..5 4.6.2 Functional description....

  • Page 45: Safety

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.1 Safety Hydraulic oil under pressure can be very dangerous if hoses, lines or other distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hydraulic system. Before starting the motor, place the machine outdoors or install an extraction device for the exhaust fumes.
  • Page 46 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Art. Machine Number 13-6111-61 OKAY Mcut 98-10/155 K4WD 13-6116-XX Castelgarden XK 140 HD 13-6141-XX Park Unlimited 14 13-6142-XX Park Unlimited Plus 13-6144-XX Park Silent 13-6175-26 Park Power 4WD 13-6176-16 Park Champion 13-6177-XX Park Prestige 4WD 13-6178-15 Park Residence 4WD...
  • Page 47 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Art. Machine Number 13-6269-XX Park Pro 18 4WD 13-6270-XX Park Pro 21 4WD 13-6271-XX Park Pro 16 4WD 13-6272-XX Park Pro Svan 4WD 13-6273-XX Park Pro 20 4WD 13-6274-16 Park Pro 23 4WD 13-6275-16 Park Pro Silver 13-6276-XX Park Pro 25 4WD...

  • Page 48: Physical Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.3 Hydraulic pump integrated in the rear axle drive 4.3.1 Physical description A. Rear axle drive. B. Front axle drive. The parts 9 and 10 The parts 1-3 and 5-8 below are built below are built in the front axle drive.

  • Page 49: Functional Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.3.2 Functional description Driving The oil flows when driving forwards respectively backwards are showh in the diagrams below. Driving forward - Integrated pump Driving backward - Integrated pump...
  • Page 50 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system The engine drives the charge pump (1) and the main pump (2) with a constant speed. The charge pump is feeding the main pump. The oil, fed into the main pump during operation, is a replacement for the leak oil from the front and rear axle drives (A and B).

  • Page 51: Physical Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.4 Separate hydraulic pump for the power transmission 4.4.1 Physical description A. Rear axle drive with its hydraulic By-pass valve in the main pump (C). motor (7). Hydraulic motor in the B.

  • Page 52: Functional Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.4.2 Functional description Driving The oil flows when driving forwards respectively backwards are showh in the diagrams below. Driving forward - Separate pump Driving backward - Separate pump...
  • Page 53 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system The charge pump (1) and the main pump (2) are integrated into one unit, the hydraulic pump (C) which is located separat in front of the engine. The engine drives the the hydraulic pump (C) with a constant speed. The charge pump (1) is feeding the main pump (2) with 35-45 bar.
  • Page 54 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Charge pump With external hydraulic The charge pump has two tasks: • To feed the external hydraulic with 35-45 bar. • To feed the main pump with its initial pres- sure, 1,5-2,5 bar.

  • Page 55: Physical Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.5 Hydraulic assisted steering and implement lifter This section is valid for 4WD machines with steering chain. 4.5.1 Physical description This section explanes the physical arrangement of the hydraulic components and the different maximal pressures in the system.

  • Page 56: Functional Description

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.5.2 Functional description Normal condition Operation state: • Motor is running in full speed. • The steering wheel is not actuated. • The implement lifter is not activated. The loading pump (1) is forcing oil through the steering converter (5), and the open valve (9).
  • Page 57 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Steering wheel actuated Operation state: • Motor is running in full speed. • The steering wheel is actuated. • The implement lifter is not activated. The loading pump (1) is forcing oil through the steering converter (5), and the open valve (9).
  • Page 58 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Raising Operation state: • Motor is running in full speed. • The steering wheel is actuated or not. • The implement lifter is activated upwards. The operator has actuated the hand lever (10) to its raising position (rear position), which moves the slide (9) to change the hole pattern between the connections in the valve.
  • Page 59 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Lowering Operation state: • Motor is running in full speed. • The steering wheel is actuated or not. • The implement lifter lever is activated upwards. The operator has actuated the hand lever (10) to its lowering position (one step forwards), which moves the slide (9) to change the hole pattern between the connections in the valve.
  • Page 60 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Floating position Operation state: • Motor is not running or is running in full speed. • The steering wheel is actuated or not. • The implement lifter is in its upper position. The operator has actuated the hand lever (10), to its floating position (locked in front position) which moves the slide (9) to change the hole pattern between the connections in the valve.

  • Page 61: Hydraulic Assisted Steering

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.6 Hydraulic assisted steer- This section is valid for 2WD machines (e.g. Park Ranger Svan). 4.6.1 Physical description This section explanes the physical arrangement of the hydraulic components and the different pressures in the system.

  • Page 62: Trouble Shooting

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.7 Trouble shooting Warning! Hydraulic oil under pressure can be very dangerous if hoses, lines or oth- er distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hy- draulic system.
  • Page 63 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Symptom Valid for Fault Measure The machine drives Machines with Front by-pass valve Close the by-pass forwards but not separate hydraulic open. valve. backwards. pump. Big leakage in the front Replace the front axle axle drive.

  • Page 64: External Hydraulic

    Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.8 External hydraulic Warning! Hydraulic oil under pressure can be very dangerous if hoses, lines or other distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hydraulic system.
  • Page 65 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Adjustment Warning! Never screw out the adjustment screw too far, this will cause lost of steering capacity. After adjustment; Always check the steering capacity with the implement lifter working against its stop. Adjust the pressure (yellow line) by loosing the counter nut and rotate the adjustment screw.
  • Page 66 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Trouble shooting the torque converter One prerequisite for the function of the power assisted steering is the play in the steering. This play must always spring back to the starting position when the wheel is released. Test by slowly turning the wheel in one direction when the engine is switched off.
  • Page 67 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.9 Change of transmission oil, 4WD 4.9.1 Transmission with external pump The oil and the filter in the hydraulic power transmission must be checked/adjusted or replaced at intervals according to the table below.
  • Page 68 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 6. Machines with externa hydraulic: Clean the area around the hydraulic circuit’s filter and dismantle the filter. See the figure. 7. Allow all the oil to run out into the collection trough.
  • Page 69 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Filling 1. Check that the gaskets on the 4 drainage plugs are intact. Reinstall the plugs. Tighten- ing torque: 15-17 Nm. 2. Machines with externa hydraulic: Moisten the new filter’s gasket with oil and install the filter.
  • Page 70 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4.9.2 Transmission with the hydraulic pump in the rear axle drive The oil and filter in the hydraulic power transmission must be checked/adjusted and changed at the intervals given in the table below.
  • Page 71 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system 4. Place one container under the rear axle and one under the front axle. 5. Open the oil reservoir by removing the cover. Only a 3/8” square drive may be used for the plug.
  • Page 72 Edition Manual Chapter Page 2014-09-20 Workshop Manual, GGP Park 4 Hydraulic system Filling. The engine must never be run when the rear clutch release lever is pushed in and the front clutch release lever is pulled out. This will damage the front axle seals. 1.Fill the oil reservoir with the new oil.
  • Page 73 Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 5 Belts 5 Belts Contents in this chapter 5.1 Belt theory........5 5.1.1 Why it is so important to use original belts from the retail dealer? ........5 5.2 Replacements ......4 General All mechanical power, delivered by the motor, is conducted to the different power consuments by a belt system.
  • Page 74 Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 5 Belts 5.1 Belt theory 5.1.1 Why it is so important to use original belts from the retail dealer? The table below shows the demands on normal commercial grade belts compared to demands on original spare parts belts from the retail dealer.
  • Page 75 Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 5 Belts Case Commercial Original spare Remarks grade belts parts belts Floating pulley at Designed to The original PTO The implement follows the implement. transmit power belt is designed to the ground which between aligned, operate, even if the involves that its pulley...
  • Page 76 Edition Manual Chapter Page 2014-03-31 Workshop Manual, GGP Park 5 Belts 5.2 Replacements When replacement belts, respective when the fitting is complete, the following measures shall be considered if applicable: Warning! Be carefully not to damage the plastic fan. Damage results in insufficient cooling of the HST.
  • Page 77 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6 Control Wires Contents in this chapter 6.1 Description.........2 6.6 Brake/clutch ......14 6.2 General measures .....3 6.6.1 Senator ........14 6.2.1 Elbow links ......3 6.6.2 President, Royal, Pro 16, 6.2.2 Cable holders ......4 Pro 20, Pro Diesel....

  • Page 78: Description

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.1 Description Wires (except the HST wire) can only All wires consist of a wire and a conduit. In the transfer traction forces. The return forc- wire ends one part, the wire or the conduit, is es for the wires are maintained by return fastened to the body and the other part to a le- springs.

  • Page 79: General Measures

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.2 General measures 6.2.1 Elbow links In many cases there are elbow links mounted at the wire ends. The elbow links have two functions as follows: • To transmit the movement to/from the actual lever.
  • Page 80 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires Adjustment 1. Loosen the nut (3) with a 8 mm wrench. 2. Apart the elbow link as described above. 3. Screw the link body in the desired direction on the wire stud.

  • Page 81: Replacement

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.3 HST control wire (2WD and 4WD with int. pump) 6.3.1 Replacement 1. Dismantle the control wire. 2. Fit the new control wire. Check that the wire is fitted in the right direction. The arrow on the wire casing should always point forwards.
  • Page 82 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 5. Fit the wire in the front attachment. Check that the slot on the control wire coincides with the bulge in the cap. If these parts are fitted incorrectly it will be difficult to adjust the control wire since the wire will slide in the attachment.

  • Page 83: Adjustment (2Wd)

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.3.2 Adjustment (2WD) In theory this machine can go just as fast both forwards and backwards. It is therefore important that the basic position of the hydrogear pedal is correctly adjusted.
  • Page 84 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 3. Press the pedal forwards as far as possi- ble. Screw up the stop screw so that it touches the pedal. 4. Release the pedal and then screw up the stop screw a further ½...

  • Page 85: Replacement

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.4 HST control wire (4WD with external pump) 6.4.1 Replacement 1. Dismantle the control wire. 2. Fit the new wire in the same location as the old one. Note! The longer support tube (C) shall be locat- ed forwards.

  • Page 86: Adjustment (4Wd Ext. Pump)

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.4.2 Adjustment (4WD with external pump) The length of the wire is adjusted by screwing the elbow links in the desired direction. Per- form the adjustment at both links. The links shall be screwed onto the wire about the same amount.

  • Page 87: Brake/Clutch

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.5 Brake/clutch 6.5.1 Senator Replacement of wire 1. .Dismantle the wire. Notice how the wire is routed, since it con- siderably simplifies fitting if the new wire is routed in the same way as the old one.
  • Page 88 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 3. When the parking brake is activated the distance between the brake arm’s rear stop and the brake arm should be 7-8 mm. In the illustration the brake arm’s return spring has been dismantled to make the picture more explicit.
  • Page 89 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires Adjustment of clutch The brake and clutch are two separate systems on Senator. However, the systems are operated by a joint pedal. Warning! The clutch must always be activated before the brake comes into opera- tion, to avoid unnecessary wear and overloading of the brake.

  • Page 90: President, Royal, Pro 16, Pro 20, Pro Diesel

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.5.2 President, Royal, Pro 16, Pro 20, Pro Diesel 5.9 Replacement of brake / clutch wire 1..Dismantle the wire. Pay careful attention to how the wire is routed. It simplifies fitting if the new wire is routed the same way.
  • Page 91 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires Procedure 1. Release the stop nuts at the ends of the wire. 2. The clutch pedal should have a clearance of 10-15 mm. Adjust if necessary. 3. Activate the parking brake. The length of the brake arm spring should be 35 mm when the parking brake is acti- vated.

  • Page 92: Replacement Of Pto Wire

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.6 Replacement of PTO wire 6.6.1 Machines with the control panel to the right This procedure is valid for machines with the control panel to the right of the operator, e.g. Comfort, Royal, Senator etc.

  • Page 93: Compact

    Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.6.2 Compact This procedure is valid for Compact machines wich have the control panel in front of the op- erator. Dismantling of PTO engagement wire 1. Release and unhook the upper and lower adjustment sleeves.
  • Page 94 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 6.6.3 Adjustment of PTO wire and brake This procedure is valid for machines with the brake mechanically linked to the tension pulley only. The wire tension and the brake are working to- gether.
  • Page 95 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 3. Adjust at the wire adjusting sleeves until the space (A) between the tension pulley and motor pulley coincide with the table below: Machine Measure (A) 2WD machines with the con- trol panel to the right of the 30 mm operator, e.g.
  • Page 96 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires 5. Adjust the nipple towards + to increase the distance between the tension pulley and the engine belt pulley, or towards - to reduce. 6. When 1/4 of the hole is visible, fit the nipple in the hole and assemble the nut as fol- lows: A.
  • Page 97 Edition Manual Chapter Page 2014-09-09 Workshop Manual, GGP Park 6 Control wires Stopping time check 1. Run the machine at full speed with the cutting deck activated. 2. Rise from the seat and start the time measurement. 3. The time from rising from the seat to that the cutting deck has complete stopped is not allowed to exceed 5/7 seconds as follows:...
  • Page 98 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 7 Electrical System Contents in this chapter 7.1 Description.........2 7.2 Trouble Shooting .......3 7.3 Repair and replacements ..44 7.3.1 Connections ......44 General Each machine has its own electrical system, configurated to fit the purpose and demand of the actual machine.
  • Page 99 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 7.1 Description The electrical components are connected with cables, integrated in a complete insulated harness, which is unique for each machine model. Thus the cables are protected against wear, contaminations and other stresses.
  • Page 100 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 7.2 Trouble Shooting Warning! Do not wear rings, metallic bracelet, chain round the neck or similar metal objects when working with the electrical system. It can cause short-circuit, burns and fire.
  • Page 101 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Art. Machine Page Art. Number Machine Page Number 13-6002-XX Mountfield 4140H 13-6197-XX Castelg. XKH4165HD 13-6003-XX Mountfield 4155H 13-6198-55 75 Years ltd version 13-6004-XX Mountfield 4155H 4WD 13-6199-15 Park Residence 4WD 13-6100-XX Park Silent 13-6241-XX Park Pro 16 4WD...
  • Page 102 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0072 13-6101-19 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Adjust or replace the gear switch. The engine can be started with a gear activated.
  • Page 103 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 104 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0073 1005-0105 13-6002-XX 13-6003-XX 13-6004-XX 13-6102-XX 13-6103-XX 13-6104-XX 13-6105-99 13-6106-99 13-6107-99 13-6109-XX 13-6111-61 13-6116-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated.
  • Page 105 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2009-2014...
  • Page 106 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2015...
  • Page 107 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0080 13-6141-XX 13-6142-XX 13-6175-26 13-6176-16 13-6177-XX 13-6311-11 13-6178-15 13-6178-16 13-6182-14 13-6182-15 13-6184-XX 13-6375-11 13-6185-XX 13-6189-XX 13-6193-XX 13-6195-14 13-6196-25 13-6374-11 13-6197-XX 13-6198-55 13-6311-XX 13-6313-11 13-6314-11 Fault Cause/Alternative...
  • Page 108 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2009-2014...
  • Page 109 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2015...
  • Page 110 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0078 13-6179-XX 13-6199-15 13-6377-11 13-6378-XX 13-6379-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 111 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 112 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0081 13-6180-XX 13-6181-34 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 113 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 114 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0087 13-6241-XX 13-6244-XX 13-6271-XX 13-6273-XX 13-6274-16 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 115 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 116 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 117 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0086 13-6242-64 13-6246-XX 13-6275-16 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 118 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 119 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 120 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0088 13-6272-XX 13-6312-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 121 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 122 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 123 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0095 13-6276-XX 13-6100-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 124 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 125 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2009-2014...
  • Page 126 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 2015...
  • Page 127 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0101 13-6269-XX 13-6270-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 128 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 129 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 130 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0106 13-6317-32 13-6320-11 13-6373-XX 13-6380-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 131 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 132 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0112 13-6318-31 13-6319-31 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 133 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 134 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 135 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0080 13-6372-11 13-6379-21 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 136 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 137 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0105 2F6120520/S15 2F6130520/S15 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. The engine can be stopped with 1.
  • Page 138 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 139 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System Valid for ( Art. Number) 1005-0106 2F6220610/S15 2F6220620/S15 2F6220820/S15 2F6230620/S15 2F6230820/S15 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 140 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System...
  • Page 141 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 7.3 Repair and replacements Warning Do not wear rings, metallic bracelet, chain round the neck or similar metal objects when working with the electri- cal system. It can cause short-circuit, burns and fire.
  • Page 142 Edition Manual Chapter Page 2014-09-23 Workshop Manual, GGP Park 7 Electrical System 7.3.3 Connections The machine is equipped with three kinds of connectors: • Fixed connectors in plastic holders. • Tab connectors • Screw connectors All connectors shall be kept free from contamination, corrosion and damp.

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