PFT BOLERO Operating Manual
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PFT BOLERO Operating Manual

Mixing pump 230v, 2,2kw, part 2 ec declaration of conformity
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2019-01-15
Operating manual
Mixing pump BOLERO 230V, 2,2kW
Part 2 EC Declaration of Conformity
Overview - Operation - Spare parts lists
Article number of the operating manual: 00 25 58 50
Article number of the parts list-machine: 00 24 53 37
Read the operating manual prior to starting any works!

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  • Page 1 Table of contents 2019-01-15 Operating manual Mixing pump BOLERO 230V, 2,2kW Part 2 EC Declaration of Conformity Overview - Operation - Spare parts lists Article number of the operating manual: 00 25 58 50 Article number of the parts list-machine: 00 24 53 37...
  • Page 2 © Knauf PFT GmbH & Co.KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline +49 9323 31-1818 info@pft.net www.pft.net 2019-01-15...

  • Page 3: Table Of Contents

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Table of contents EC Declaration of Conformity ..... 5 15 Connection ..........15 15.1 Connection mortar hose ..... 15 Examination ..........6 Examination by machine operator ..6 16 Recommended accessories ......
  • Page 4 Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Table of contents 28.3 Connect Zargomat and gluing gun ..25 35.3 Earlier damage to the mortar hose ..34 35.4 Removal of clogging in hoses ... 34 29 Putting the machine into operation ..

  • Page 5: Ec Declaration Of Conformity

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists EC Declaration of Conformity 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declare under our sole responsibility that the product:...

  • Page 6: Examination

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Examination 2 Examination 2.1 Examination by machine operator Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices.

  • Page 7: General Information

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists General information 3 General information 3.1 Information regarding the operating manual This operating manual gives important information on handling the device. A prerequisite for safe working is the observance of all stated safety guidelines and instructions.

  • Page 8: Spare Parts Lists

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Spare parts lists 4 Spare parts lists Spare parts lists for the machine can be found on the internet at www.pft.net. 5 Accessories For recommended accessories/equipment, see PFT Machine and Equipment Catalogue or: http://www.pft.eu/www/en/produkte/produktprogramm/mischpumpen/mischpumpe.php...

  • Page 9: Technical Data

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Technical data 6 Technical data 6.1.1 General information Description Value Unit Weight 112 kg Length approx. 800 mm Width approx. 696 mm Height approx. 1480 mm Filling height...

  • Page 10: Operating Conditions

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Sound power level 6.3 Operating conditions Environment Description Value Unit Temperature range 2-45 °C Relative humidity, max. 80 % Duration Description Value Unit Max. operating time at a stretch 8 hours 6.4 Power values...

  • Page 11: Dimension Sheet

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Dimension sheet 9 Dimension sheet Fig. 1: Dimension sheet PFT BOLERO 10 Name plate The following details can be found on the name plate: Manufacturer Type Year of manufacture...

  • Page 12: Assembly

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Assembly 12 Assembly 12.1 Overview Fig. 4: Overview BOLERO 1 Motor protection handle 6 Plastic wheel 2 Gear motor 7 Connection mortar pressure hose 3 Crane eyelet 8 Mortar pressure gauge...

  • Page 13: Description Of Assemblies

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Description of assemblies 13 Description of assemblies 13.1 Gear motor with protective grille The mixing pump PFT Bolero consists of the following main components: Protective grille with motor flange and gear motor.

  • Page 14: Control Cabinet

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Operating modes 13.4 Control cabinet 1. Operation button machine ON / OFF (control voltage). 2. Control lamp LED red, motor protection switch triggered. 3. Potentiometer for engine speed / material quantity.

  • Page 15: Connection

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Connection 15 Connection 15.1 Connection mortar hose 1. Connection mortar hose (1) at the mortar pressure gauge (2). Fig. 11: Connection mortar hose 16 Recommended accessories Power cable 3 x 2,5 25m with Schuko-plug and coupling CEE 3 x...

  • Page 16: Functional Description

    Functional description 18 Functional description The handy PFT BOLERO is a combined mixing, pumping and spraying machine. The new PFT BOLERO is the perfect machine if material which is roughened up intermittently are to be processed. In anticlockwise mode of the mixing shaft the material is mixed continuously. In clockwise mode the feed pump is connected and pumps the ready-mixed material to the point of use.

  • Page 17: Transport, Packing And Storage

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Transport, packing and storage 22 Transport, packing and storage 22.1 Safety instructions for transport Improper transport CAUTION! Damage from improper transport! Improper transport may cause substantial property damage.

  • Page 18: Close Quick Closure During Transport

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Transport, packing and storage 22.3 Close quick closure during transport CAUTION! Ensure in general terms that the quick closure (1) for the protective grille is closed when moving the machine.

  • Page 19: Transport By Crane

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Transport, packing and storage 22.6 Transport by crane Attachment: Remove loose parts (1) at the machine. Attach ropes or belts at lifting rings (2). Ensure that the package is straight, possibly observe eccentric centre of gravity.

  • Page 20: Packaging

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Packaging 23 Packaging On packaging The individual packages have to be packed in accordance with the transport conditions to be expected. Only environmentally-friendly materials were used for the packaging.

  • Page 21: Preparation

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Preparation Basic information WARNING! Risk of injury due to improper operation! Improper operation may lead to serious damage to persons or property. Carry out all operating steps according to the instructions in this user manual.

  • Page 22: Connection Of Power Supply

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Fill water into the material container 25.1 Connection of power supply 1. Connect the machine only to a 230V AC power supply line. DANGER! Danger to life from electric current!

  • Page 23: Trial Run

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Mortar pressure gauge 26.1 Trial run 1. Turn main switch (1) to position "I". 2. Put on dummy connector (2). 3. Press green operating button (3) control voltage "ON".

  • Page 24: Mortar Hoses

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Mortar hoses 28 Mortar hoses 28.1 Prepare mortar hoses 1. Connect the cleaner coupling (1) at the water extraction valve (2). 2. Connect mortar hose (3) and water.

  • Page 25: Connect Zargomat And Gluing Gun

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Putting the machine into operation 28.3 Connect Zargomat and gluing gun 1. Connect Zargomat and gluing gun (1) to mortar hose (2). 2. Ensure that the ball valve (3) at the gluing gun is closed.

  • Page 26: Hazardous Dusts

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Putting the machine into operation 29.3 Hazardous dusts Warning! Health hazard caused by dust! In the long term, inhaled dust can lead to lung damage or have other adverse health effects.

  • Page 27: Switching On

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Switching on 30 Switching on 30.1 Apply material 1. Point the gluing gun in the direction of the object to be processed. 2. Ensure that nobody is in the discharge area of the gluing gun.

  • Page 28: Switch Machine On Again

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Interruption of work 30.3 Switch machine on again 1. Open the ball valve (1). 2. Actuate ON switch (2) at the gluing gun (switching ON). 3. The machine starts again.

  • Page 29: Stopping In Case Of Emergency

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Stopping in case of emergency 32 Stopping in case of emergency 32.1 Emergency OFF switch Switching off in an emergency Machine movements and the energy supply must be disabled as quickly as possible in dangerous situations.

  • Page 30: Discharging Mortar Pressure

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Measures to be taken in the event of a power failure 33.2 Discharging mortar pressure DANGER! Overpressure on the machine! When opening machine components, these can fly open in an uncontrolled manner and injure the operator.

  • Page 31: Work On Troubleshooting

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Work on troubleshooting 34 Work on troubleshooting 34.1 Reaction in the event of faults Basically applies: Reaction in the event of faults 1. In the event of faults presenting immediate danger to persons or property activate the emergency OFF function immediately.

  • Page 32: Safety

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Work on troubleshooting 34.4 Safety The works for the rectification of faults described here can be carried out by the operator, unless marked otherwise. Some works must be carried out only by specially trained skilled personnel or exclusively by the manufacturer.

  • Page 33: Conveying Stationary / Clogging

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Conveying stationary / clogging Rotor worn or defective Replace rotor Service engineer Mortar flow "thick- Stator worn or clamping bracket Replace stator or re-tighten Service engineer thin" tightened too little...

  • Page 34: Causes For Blockages

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Conveying stationary / clogging 35.2 Causes for blockages: Highly worn mortar hoses, work interruptions, badly greased mortar hoses, residual water in mortar hose, clogging of the pressure flange,...

  • Page 35: Risk Of Injury To Due Overpressure

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Conveying stationary / clogging 35.5 Risk of injury to due overpressure DANGER! Overpressure on the machine! When opening machine components, these can fly open in an uncontrolled manner and injure the operator.

  • Page 36: End Of Shift / Cleaning

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists End of shift / Cleaning End of shift / Cleaning 36.1 Switching off the energy supplies Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on the machine, there is a danger of unauthorised switching on of the electrical supply.

  • Page 37: Clean Mortar Hose

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists End of shift / Cleaning 4. Check at the mortar pressure gauge (1) if the mortar pressure is at "0 bar". DANGER! Overpressure on the machine! When opening machine parts they can open in an uncontrolled manner and injure the operator.

  • Page 38: Clean Zargomat And Gluing Gun

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists End of shift / Cleaning 36.4 Clean Zargomat and gluing gun 1. Remove the remote control cable of the Zargomat and gluing gun from the control cabinet. 2. Disconnect the Zargomat and gluing gun from the mortar hose.

  • Page 39: Open Protective Grille

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists End of shift / Cleaning Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on malfunctions, there is a danger of unauthorised switching on of the electrical supply.

  • Page 40: Risk Of Frost

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Risk of frost 4. Close quick closure (5). 5. Close cleaning cover (6). NOTE! Ensure that the quick closure is always closed. Fig. 60: Close protective grille 37 Risk of frost...

  • Page 41: Cleaning

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Maintenance Electrical system DANGER! Danger to life from electric current! There is danger to life in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries.

  • Page 42: Maintenance Plan

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Maintenance 38.3 Maintenance plan The following paragraphs describe the maintenance works that are require for an ideal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear.

  • Page 43: Remove Agitator

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Maintenance 38.5 Remove agitator DANGER! Overpressure on the machine! When opening machine parts they can open in an uncontrolled manner and injure the operator. – Open the mortar hoses only when the pressure has dropped to "0 bar".

  • Page 44: Disassembly

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Disassembly 39 Disassembly After the useful service life has terminated, the device has to be dismantled and disposed of in an environmentally-friendly manner. 39.1 Safety The disassembly must be carried out only by specially trained skilled personnel.

  • Page 45: Disassembly

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Spare parts list pump shaft 39.2 Disassembly Clean the device for phasing out and disassemble under observance of applicable health and safety rules as well as environmental regulations.

  • Page 46: Index

    Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Index 41 Index End of shift / Cleaning ........36 Examination ............6 Accessories ............ 8, 15 Examination by machine operator ....... 6 Agitator ............... 13 Apply material ............ 27 Fault displays .............
  • Page 47 Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists Index Safety instructions for transport ......17 Name plate ............11 Safety rules ............16 Saftey ..............20 Open protective grille .......... 39 Safty ..............32 Operating conditions ........... 10 Selector switch mixing function in conveying breaks ..............14...
  • Page 48 Mixing pump BOLERO 230V, 2,2kW Overview - Operation - Spare parts lists PFT – THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline +49 9323 31-1818 info@pft.net...

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