Royal Enfield METEOR MINOR STANDARD 1958 Workshop Maintenance Manual page 40

1. General
The model PUZ7E (see Fig. 1) is a
"drycharged" battery and is supplied without
electrolyte but with its plates in a charged
condition. When the battery is required for
service it is only necessary to fill each cell with
sulphuric acid of the correct specific gravity. No
initial charging is required, but the battery must
be left to stand at least one hour after filling
before putting the machine into service and then
adjusting the acid level if necessary.
2. Preparation for Service
The electrolyte is prepared by mixing together
distilled water and concentrated sulphuric acid,
using lead-lined tanks or suitable glass or
earthenware vessels. Slowly add the acid to the
water, stirring with a glass rod. Never add water
to the acid, as this causes dangerous spurting of
the concentrated acid. The specific gravity of the
filling electrolyte depends on the climate in
which the battery is to be used.
SECTION G4a
Battery Model PUZ7E
Heat is produced by the mixture of acid and
water, the electrolyte should be allowed to cool
before pouring it into the battery.
The specific gravity of the electrolyte varies
with the temperature. For convenience in
comparing specific gravities, they are always
corrected to 60° F., which is adopted as a
reference temperature.
The method of correction is as follows :
For every 5°F. below 60°F., deduct .002 from
the observed reading to obtain the true specific
gravity at 60°F. For every 5°F. above 60°F. add
.002 to the observed reading to obtain the true
specific gravity at 60°F.
The temperature must be that indicated by a
thermometer having its bulb actually immersed
in the electrolyte
temperature.
Fill the cells to the tops of the separators, in
one operation. The battery filled in this way is
90% charged. When time permits, a short
freshening charge for no more than four hours at
the normal recharge rate of 1.5 amp. should be
made.
3. Routine Maintenance
Fortnightly (or more frequently in hot
climates) examine the level of electrolyte in the
cells and if necessary add distilled water to bring
the level up to the tops of the separators. The use
of a Lucas Battery Filler will be found helpful,
as it ensures that the correct electrolyte level is
automatically maintained and also prevents
distilled water from being spilled on the top of
the battery (see Fig. 2).
Occasionally check the terminals, clean and
coat them with petroleum jelly. Wipe away all
and not the ambient
Section G4a Page 1