Faults/Suggested Remedies - Riello RS 190/M Installation, Use And Maintenance Instructions

FAULTS/SUGGESTED REMEDIES

SYMBOL (1) FAULT
The burner does not start
The burner does not start and a
function lock out occurs
The burner starts but stops at maxi-
mum gate valve setting
The burner starts and then locks out
P
The burner starts and then locks out 21 - Fault in flame detection circuit . . . . . . . . . . . . . . . . . . . . . . Replace control box
The burner stays in the pre-purge
stage
After pre-purge and safety time, the
1
burner goes to lock-out and the
flame does not appear
The burner goes to lock-out right
after flame appearance
The burner repeats the starting cycle
without lock out
Ignition with pulsation
During operation, the burner stops in
lock out
Lock out when burner stops
The burner does not pass to 2nd
stage
(1) The control box 13)(A)page 8 is fitted with a disc which rotates during the firing programme, which can be seen through the transparent lock-out reset button. When the
burner does not fire or comes to halt following a fault, the symbol which appears behind the reset button indicates the type of problem.
(2) The fuse is located in the rear part of the control box 13)(A)page 8. A pull-out fuse is also available as a spare part which can be fitted after breaking the tag on the panel
which holds it in place.
PROBABLE CAUSE
1 - No electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . Close all switches - Check connections
2 - A limiter control device is open . . . . . . . . . . . . . . . . . . . . . . Adjust or replace
3 - A safety control device is open . . . . . . . . . . . . . . . . . . . . . . Adjust or replace
4 - Control box lock-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset control box
5 - Control box fuses blown . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace (2)
6 - Erroneous electrical connections . . . . . . . . . . . . . . . . . . . . Check connections
7 - Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
8 - No gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open the manual valves between meter and train
9 - Mains gas pressure insufficient. . . . . . . . . . . . . . . . . . . . . . Contact your GAS COMPANY
10 - Minimum gas pressure switch fails to close . . . . . . . . . . . . Adjust or replace
11 - Air pressure switch in operating position . . . . . . . . . . . . . . Adjust or replace
12 - Cam II servomotor contact does not operate . . . . . . . . . . . Adjust cam II or replace servomotor
control box terminals 11-8
13 - Flame simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace control box
14 - Defective motor remote control switch . . . . . . . . . . . . . . . . Replace
15 - Defective electrical motor . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
16 - Motor protection tripped . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset thermal cut-out when third phase is re-con-
17 - Cam I servomotor contact does not operate. . . . . . . . . . . . Adjust cam I or replace servomotor
control box terminals 9-8
Air pressure switch inoperative due to
insufficient air pressure:
18 - Air pressure switch adjusted badly . . . . . . . . . . . . . . . . . . . Adjust or replace
19 - Pressure switch pressure point pipe blocked . . . . . . . . . . . Clean
20 - Head wrongly adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust
22 - Cam III servomotor contact does not operate. . . . . . . . . . . Adjust cam III or replace servomotor
control box terminals 10-8
23 - The solenoid VR allows little gas through . . . . . . . . . . . . . . Increase
24 - Solenoid valves VR or VS fail to open . . . . . . . . . . . . . . . . Renew the coil or rectifier panel
25 - Gas pressure too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Increase pressure at governor
26 - Ignition electrode wrongly adjusted. . . . . . . . . . . . . . . . . . . Adjust
27 - Electrode grounded due to broken insulation . . . . . . . . . . . Replace
28 - High voltage cable defective . . . . . . . . . . . . . . . . . . . . . . . . Replace
29 - High voltage cable deformed by high temperature . . . . . . . Replace and protect
30 - Ignition transformer defective . . . . . . . . . . . . . . . . . . . . . . . Replace
31 - Erroneous valve or transformer electrical connections . . . . Check
32 - Control box defective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
33 - A cock down-line of the gas train is closed . . . . . . . . . . . . . Open
34 - Air in pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bleed air
35 - The solenoid VR allows little gas through . . . . . . . . . . . . . . Increase
36 - Ionisation probe wrongly adjusted . . . . . . . . . . . . . . . . . . . Adjust
37 - Faulty electrical connections for probe . . . . . . . . . . . . . . . . Repeat connection
38 - Insufficient ionisation (less than 6 mA) . . . . . . . . . . . . . . . . Check probe position
39 - Probe grounded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Withdraw or replace cable
40 - Max. gas pressure switch operates . . . . . . . . . . . . . . . . . . Adjust or replace
41 - Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
42 - Mains gas pressure is near the value to which the . . . . . . . Reduce operating pressure
min. gas pressure switch gas is adjusted. The
repeated drop in pressure which follows valve
opening causes temporary opening of the pressure
switch itself, the valve immediately closes and the
burner comes to a halt. Pressure increases again, the
pressure switch closes again and the firing cycle is
repeated. The sequence repeats endlessly.
43 - Flame simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace control box
44 - Probe or ionisation cable grounded . . . . . . . . . . . . . . . . . . Replace worn parts
45 - Fault on air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . Replace
46 - Max. gas pressure switch operates . . . . . . . . . . . . . . . . . . Adjust or replace
47 - Flame remains in combustion head . . . . . . . . . . . . . . . . . . Eliminate persistence of flame
or flame simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . or replace control box
48 - Poorly adjusted head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust
49 - Ignition electrode wrongly adjusted. . . . . . . . . . . . . . . . . . . Adjust
50 - Poorly adjusted fan air gate: too much air . . . . . . . . . . . . . Adjust
51 - Output during ignition phase is too high . . . . . . . . . . . . . . . Reduce
34
SUGGESTED REMEDY
nected
of minimum gas pressure
switch.
Replace gas filter
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