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Assembly-, Operating-, and Filling Instructions
Flexilo TROUGH for wood pellets
Split Design
Construction: Plug-In System galvanized
Information on the manual:
The present assembly manual contains important information on safe and appropriate
assembly of the A.B.S. Flexilo TROUGH for the storage of wood pellets. The assembly
manual is intended for skilled mechanics, which have, based on expert training, the
respective knowledge and experience. As we are interested in continuously improving our
technical documentation, we would be pleased to get suggestions for improvement.
The manual has to stay with the heating system or the silo. Please make
sure that the manual is at any time on-hand if required.
A.B.S. Silo- und
Förderanlagen GmbH
Industriepark 100
74706 Osterburken - Germany
Tel.
+49 62 91/ 64 22-0
Fax
+49 62 91/ 64 22-50
info@abs-silos.de
www.abs-silos.de
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Table of Contents
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Summary of Contents for A.B.S. Flexilo TROUGH
- Page 1 Information on the manual: The present assembly manual contains important information on safe and appropriate assembly of the A.B.S. Flexilo TROUGH for the storage of wood pellets. The assembly manual is intended for skilled mechanics, which have, based on expert training, the respective knowledge and experience.
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Page 2: Table Of Contents
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Table of contents Table of contents: Note ..........................3 Symbols used ......................3 Normative references ....................3 Pellet quality, Intended use ..................3 Approvals and Compatibility to Pellet Boilers............4 Warranty and Guarantee .................. -
Page 3: Note
VDI guideline 3464 (green print 2012): storage of wood pellets by ultimate consumer 1.3 Pellet quality, Intended use The Flexilo TROUGH for wood pellets is intended solely for the storage of wood pellets. The maximum acceptable bulk good temperature is 50 °C. -
Page 4: Approvals And Compatibility To Pellet Boilers
It is binding and must be observed. 1.4 Approvals and Compatibility to Pellet Boilers There are approvals of various boiler manufacturers for the A.B.S. Flexilo TROUGH. Through individual solutions of extraction devices and conveying systems in special cases connections to the silo can be created. -
Page 5: Warranty And Guarantee
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets General Information 1.5 Warranty and Guarantee The "General Terms and Conditions of Business of A.B.S.” apply in all cases. These are available to the operator no later than upon conclusion of the sales agreement. Warranty and liability claims associated with personal injury or property damage are excluded if they can be attributed to any one or several of the following causes. -
Page 6: Safety Information
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Safety Information 2 Safety Information Please observe the following safety information! 2.1 General safety information Danger to life in the event of a dust explosion caused by electrostatic discharge •... -
Page 7: Fire Prevention
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Safety Information 2.2 Fire prevention All fire prevention regulations must be satisfied prior to start-up. (subject to country-specific modifications). 2.3 Earthing Attention! Let the earthing of your pellet storage area be executed by a specialized company. -
Page 8: Storage Aeration
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Safety Information • Please check if the silo has damages caused by rodents or other external influences. • The bolting of the steel frame should be checked as well. -
Page 9: Room Layout
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Room Layout 3 Room Layout Please observe the following planning steps; only in this way can problem-free operation be assured. Failure to comply can result in damage to the equipment and system malfunctions or put individuals and equipment at risk. -
Page 10: Distance From Ceiling
Room fixtures such as drain pipes, ceiling hooks, water pipes, etc. must already be considered in the planning phase, or be removed before installing the Flexilo TROUGH for wood pellets, if these interfere with the installation and proper operation of the silo. -
Page 11: Room Deaeration
Flexilo TROUGH. Only on customer request the Flexilo TROUGH for wood pellets can be supplied with a filling line and an exhaust air line in case of rooms without exhaust air or in specific cases. -
Page 12: Scope Of Delivery
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Scope of delivery 4 Scope of delivery The Flexilo TROUGH for wood pellets consists of a steel frame and spiral components, which are bundled on a pallet, and a silo bag, which is packed in a carton together with accessories and hardware required for assembly. - Page 13 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Scope of delivery 16 each drawing irons - divided In the case of rectangular silos, the tension struts have different lengths ( 8 x short and 8 x long)
- Page 14 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Scope of delivery Screw sack with connecting material for drawing irons included: 32 hexagon screws M12 x 30 16 hexagon nuts M12 48 washers U13 32 x (44 x)
- Page 15 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Scope of delivery Screw-set for filling-set (pre-assembled on the fastener)) 2 hex screws M12 x 25 2 spring washers Ø 12,2 4 washers Ø 13 1 piece per filling pipe 1 ground strap clamp NW 3/8-4“...
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Page 16: Assembly
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Scope of delivery 1 x Assembly Instructions 1 x Filling Instructions 1 x Nameplate (included in delivery note-bag) Table listing items included in the shipment You can also find the assembly instruction as a downloadfile on our homepage www.abs-silos.de/kunden-downloads... -
Page 17: Assembling The Frame And Struts
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection CAUTION: Take care to bolt the drawing irons together in such a way that the bolts point outwards to avoid them rubbing against the fabric. 5.2 Assembling the frame and struts... - Page 18 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Assembly of the plug-in elements Assemble the steel frame until all top and base connectors as well as the drawing irons are connected. Hint: Support the frame feet with draw bars...
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Page 19: Assembling The Silo Bag And Support Bar
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection 5.3 Assembling the Silo bag and support bar Please clean the floor before spreading the silo bag. There may be no sharp- edged or pointy elements on the floor! Attention: Loop the bars gently into the silo bag to not damage the fabric. - Page 20 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Insert the C-profiles and bolt them to the middle support and the head plate of the middle support. Take care that the opening of the C-profile points outwards!
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Page 21: Attaching The Silo Cover To The Ceiling
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Picture story about silo assembly Do control the right angle of the whole silo. Silo and drawing irons assembled correctly. 5.4 Attaching the silo cover to the ceiling Before continuing with assembly of the top bars, make the necessary preparations to attach the fabric cover of the silo to the ceiling by means of the loops. -
Page 22: Fastening
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Attaching the silo cover to the ceiling 5.5 Fastening Firmly tighten all screwed connections. Fasten the frame to the floor. Earth all steel parts as described in chapter “Earthing”. -
Page 23: Assembling The Cone Holding Frame
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Correct fastening of the ground strap clamp on the filling pipe. III. 2. Use the bolts provided to attach the filling line to the top bar. 3. Slide the filler neck over the filling line and beaded edge of the filling pipe as far as possible and secure with the aid of the hose clamp provided. - Page 24 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection Cone holding frame with corner angle Split Design: All six bars of the cone holding frame are to be bolted together after they have been inserted into the intended loops on the silo sack.
- Page 25 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection It is absolutely necessary to guide the screws from the inside to the outside. Cone holding frame – Split Design In confined spaces this step can be carried out parallel with 5.3. i.e. when inserting the cone support bar into the loop for the cone support bar.
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Page 26: Assembling The Extraction System
When the silo is full the extraction system should have a ground clearance of 1 to 5 cm. Flexilo TROUGH stretch initially when being completely filled for the first time. This stretching is considered in the production and the Flexilo TROUGH is manufactured shorter ccordingly. -
Page 27: Final Inspection
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Final inspection 6 Final inspection Position of the extraction device Check that the discharge neck is centered in the silo. Adjust the silo or extraction unit so that the silo is centered exactly over the point of discharge. -
Page 28: Extract From Accident Prevention Regulations
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Extract from accident prevention regulations LagerstättenVSG 2.2 vom 1. Januar 2000 7 Extract from accident prevention regulations Stand 14. Dezember 2007 Agricultural Trade Association for Central and Eastern Germany §... -
Page 29: Filling Instructions
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Filling instructions (Provide these filling instructions to the filler) 8 Filling instructions Information regarding the filling instructions: These Filling Instructions contain important information for safe and correct filling of the A.B.S. -
Page 30: Filling Nozzle(S)
Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Filling instructions (Provide these filling instructions to the filler) 8.2 Filling nozzle(s) The standard A.B.S. silo for wood pellets comes with one filling nozzle centered on the narrow side of the silo. - Page 31 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Filling instructions (Provide these filling instructions to the filler) …..Continuation: Precautions for exhausting • The lid of the silo bag is attached to the ceiling of the storeroom by means of all of the loops sewn into the fabric (20 cm above the frame) •...
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Page 32: Filling Techniques
• Flexilo TROUGH that are filled from the long side and silo bags with a side length from 2.4 m may have two filling lines. In such a case, the top bar is divided into thirds by the filling connections (see the illustration page 30). - Page 33 Operating and Assembly Instructions – A.B.S. Flexilo TROUGH for wood pellets Filling instructions (Provide these filling instructions to the filler) If a second filling line is present: a) Filling with line 1 until an optimal spreading is reached on the first side.
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