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Venturo ET12KP-16 Owner's Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
ET12KP-16'
Included in this manual:
ET12KXP-16'
 3,500 lbs Electric Telescopic Service Crane
 9 – 16 ft Powered, Single-Stage, Boom Extension
 Proportional Controls
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-23770
EGAADC-P0*0
Pages 1 - 60
800-226-2238

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Summary of Contents for Venturo ET12KP-16

  • Page 1 Included in this manual: ET12KXP-16’  3,500 lbs Electric Telescopic Service Crane  9 – 16 ft Powered, Single-Stage, Boom Extension  Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.

  • Page 3: Table Of Contents

    21735 SLEWING REPLACEMENT PARTS DRAWING 22689 18500-CD STABILIZER REPLACEMENT PARTS DRAWING / LIST 23424 DECAL PLACEMENT 23422 FIELD SERVICE LABEL KIT; 23417 (ET12KXP) TITLE DATE SECTION TABLE OF CONTENTS 02-11-21E Venco Venturo Industries LLC SUPERSEDES Cincinnati, Ohio 23770 ET12KXP-16' (EGAADC-P0*0) 01-26-21D...
  • Page 7 TORQUE TO 200 FT*LBS HOLE LOCATION FOR BATTERY CABLE ROUTING 7" 12" 14" Ø3 1/2" 1" TYP 1" TYP. 7" BASE PLATE TITLE DATE SECTION ® 21571 BASE MNTNG DIMS C100 10-22-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21592 ET8/12/16/18 CRANES 12-20-13E...
  • Page 8 1 PART LINE FOR LOADS LESS THAN 1750 LBS 2 PART LINE FOR LOADS OF 1750 AND GREATER WEIGHT OF LOAD BLOCK = 24 LBS TITLE DATE SECTION C100 07-30-18 MAXIMUM LOAD CAPACITY ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23772 ET12KXP, 9 - 16' BOOM...

  • Page 10: 21571 Mounting Pedestal

    DASH NUMBER (SQUARE) SPECIFIES HEIGHT 14" 21/32" DIA 4 PLCS FOR 5/8" GD 8 BOLTS Ø17" 14" Ø3 17/32" TITLE DATE SECTION ® 21571 MNTNG PEDESTAL C100 03-08-19D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21594 ET8/12 SERIES CRANES 11-20-14C...

  • Page 15: Section 150

    SECTION 150 SAFETY 8604150...

  • Page 16: Safety & Hazards - General

    THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM TITLE DATE SECTION ® SAFETY & HAZARDS C150 01-29-15K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850711 ELECTRIC CRANES 12-20-13J...
  • Page 17 THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM INTENTIONALLY LEFT BLANK TITLE DATE SECTION ® SAFETY & HZRDS, CONT. C150 01-29-15 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850712 ELECTRIC CRANES...
  • Page 18 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...

  • Page 19: Safety Decals

    CONTACT WITH THE LOAD, THE CRANE, OR THE VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME QUANTITY: ELECTRICALLY CHARGED. 15393-C PLACEMENT: EACH SIDE & EACH END OF VEHICLE TITLE DATE SECTION C150 SAFETY DECALS 04-29-16E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21353 VENTURO CRANES 10-24-13D...
  • Page 20 PART NO.: 14473-2 DECAL: GREASE FUNCTION: To show the operator where to apply grease. GREASE QUANTITY: Varies PLACEMENT: Near grease fittings. PART NO.: 13397 OIL LEVEL DECAL: OIL LEVEL AW46 or DEXRON III ATF FUNCTION: To inform the operator of proper oil level to maintain.

  • Page 21: Additional Decals

    FUNCTION: To show operator how to override proportional valve NORMAL PROPORTIONAL VALVE QUANTITY: 1 ROTATE STEM PLACEMENT: Left side of Mechanism, near valve stem OVERRIDE TITLE DATE SECTION ® ADDITIONAL DECALS C150 08-30-18A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23773 ET12KXP 07-30-18...
  • Page 22 PART NO.: 23414 (LEFT) 23414 ET12KXP 9.5' - 16' BOOM DECAL: CRANE CAPACITY NOTE FUNCTION: To show the operator the operating LOAD BLOCK FOR LOADS capacities of crane. OVER 1750 LBS. 0° 1250 QUANTITY: BOOM EXTENSION LENGTH PLACEMENT: One on left side of boom. PART NO.: 23415 (RIGHT) 23415...

  • Page 23: Section 200

    SECTION 200 INSTALLATION 7607200A...
  • Page 24 THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING. TITLE DATE SECTION ® CABLE & BATTERY C200 07-30-18X VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 711105 ELECTRIC CRANES 09-27-17W...

  • Page 26: 20906-12P

    Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.

  • Page 27: Stability Chart

    % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...

  • Page 28: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 31: Section 300

    SECTION 300 MAINTENANCE & SERVICE 7607300A...

  • Page 32: 900530A

    Use "BOOM UP" to elevate the boom from the boom rest position. Check all control functions to see that they are working correctly. TITLE DATE SECTION ® INSTALLATION DWG C200 03-08-19J VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 900530A ET6/8/12 SERIES CRANES 07-30-18H...

  • Page 33: 900530B

    Do not lift or drag a load sideways using any of the crane funcitons. The boom has much lower bending strength sideways than in a vertical direction. TITLE DATE SECTION ® INSTALLATION DWG C200 03-08-19H VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 900530B ET6/8/12 SERIES CRANES 07-30-18G...

  • Page 34: 900530C

    CRANE OPERATION AND MAINTENANCE INSTRUCTIONS OVERLOAD ALARM SYSTEMS (OPTIONAL) This crane may be equipped with an optional overload alarm system. 1. Overload alarm horn sounds if rated load is exceeded at any reach. 2. If alarm sounds, RAISE boom or LOWER winch to remove overload. 3.
  • Page 35 GREASE...

  • Page 36: Minimum Voltage Test

    MINIMUM VOLTAGE TEST ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST "UP" STOP (RELIEF VALVE WILL OPEN) VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF...

  • Page 38: Manual Override Instructions, Et12Kxp

    HORN WINCH ROTATE 9.3. Go to step 5 For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 MAN. OVERRIDE INSTR. 03-08-19A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23775 ET PROPORTIONAL CRANES 07-30-18...

  • Page 39: Section 400

    SECTION 400 PARTS 7607400A...

  • Page 40: Replacement Parts

    REPLACEMENT PARTS DRAWING; ET12KXP MECHANISM REFERENCE DWG #23777 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 REPLACEMENT PARTS DWG 07-31-18 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23776 ET12KXP MECHANISM...

  • Page 41: Replacement Parts List; Et12Kxp

    BOOM FINAL ASSY; ET12KXP 9.5' - 16' 23700 ASSY; SWIVEL LOAD BLOCK, 3500 LBS. 20670 REFERENCE DWG #23776 FOR REPLACEMENT PARTS DWG TITLE DATE SECTION C400 RPLCMNT PARTS LIST (MECH) 11-07-18A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23777 ET12KXP, 9 - 16' BOOM 07-31-18...
  • Page 42 REPLACEMENT FASTENERS DWG; ET12KXP MECHANISM 15 16 REFERENCE DWG #23779 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 RPLCMNT FASTENERS DWG 07-31-18 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23778 ET12KXP MECHANISM...
  • Page 43 HEX HEAD CAP SCREW; 1/4-20 X 3/4, S/S !HHCS02520075S BOOM SHUT-OFF SWITCH BRACKET TO HSNG REFERENCE DWG #23778 FOR REPLACEMENT FASTENER DRAWING TITLE DATE SECTION C400 RPLCMNT FASTENER LIST 07-31-18 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23779 ET12KXP...
  • Page 45 ITEMS #17, & #20-25 COMPACT A2B ASSEMBLY #27469 ITEMS #26-32 LOAD BLOCK ASSEMBLY #20670 REFERENCE DWG #23780 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 23700 RPLCMNT PARTS LIST 02-08-21B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23781 ET12KXP, 9-16' BOOM 08-30-18A...
  • Page 47 HARDWARE FOR COMPACT A2B ASSEMBLY #27469 ITEMS #19-22 HARDWARE FOR LOAD BLOCK #20670 REFERENCE DWG #23782 FOR REPLACEMENT FASTENER DRAWING TITLE DATE SECTION C400 RPLCMNT FASTENER LIST 02-08-21E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23783 ET12KX(P), 23700 BOOM, 9-16' 01-26-21D...
  • Page 51 S1 S2...

  • Page 52: Title Date Section

    Single & 2-Pole Slip-ring Replacement Parts (1 of 2) TITLE DATE SECTION C400 16780 REPLACEMENT PARTS 03-29-19A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21292 ET6/8/12/16/18/25/30/36K(X) 04-27-18...
  • Page 53 ITEM #8, FIBER WASHER, 5/8 I.D. ET20,000 & ET20K(X) CRANES. 'MUST' SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM #6. TITLE DATE SECTION ® C400 REPL. PARTS ILLUSTRATION 04-27-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21293 ET6/8/12/16/18/25/30/36K(X)
  • Page 58 26490 (MOTOR) 21025 (BREATHER CAP) TYPICAL STAMP LOCATION 416517 (PUMP) NOTE: HYDRAULIC POWER UNIT SETTINGS ARE AS FOLLOWS: ET12KXP PRESSURE 2800 PSI TITLE DATE SECTION C400 07-31-18 HPU REPLACEMENT PARTS ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23787 ET12KXP...
  • Page 61 GREASE...
  • Page 62 23417 (ET12KXP) FIELD SERVICE LABEL KIT PART NO. DESCRIPTION DECAL; GREASE 14473-2 DECAL; VENTURO LOGO, MEDIUM 17389 DECAL; BOOM CAPACITY, RIGHT, ET12KXP 9-16' BOOM 23415 DECAL; BOOM CAPACITY, LEFT, ET12KXP 9-16' BOOM 23414 DECAL; MODEL, ET12KXP 23416 DECAL; 'PROPORTIONAL' (INSTALL UNDER MODEL DECAL) 19788-1 DECAL;...

  • Page 64: Venco Venturo Industries Llc

    1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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