Venturo ET16KX-16 Owner's Manual
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Venturo ET16KX-16 Owner's Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
ET16KX(P)-16'
Included in this manual:
ET16KX-16'
 4,000 lbs Electric Telescopic Service Crane
 8 – 12 ft Powered, Single-Stage, Boom Extension
 12 – 16 ft Manual, Pullout, Boom Extension
ET16KXP-16'
 4,000 lbs Electric Telescopic Service Crane
 8 – 12 ft Powered, Single-Stage, Boom Extension
 12 – 16 ft Manual, Pullout, Boom Extension
 Proportional Controls
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-24065
EEAAAB-*0*0
Pages 1 - 60
800-226-2238

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Summary of Contents for Venturo ET16KX-16

  • Page 1  8 – 12 ft Powered, Single-Stage, Boom Extension  12 – 16 ft Manual, Pullout, Boom Extension  Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.

  • Page 3: Table Of Contents

    20156 HYDRAULIC SYSTEM SCHEMATIC 24434 HYDRAULIC SYSTEM SCHEMATIC (PROPORTIONAL) 21054 21215 WINCH REPLACEMENT PARTS DRAWING & LIST 21973 21735 SLEWING REPLACEMENT PARTS 21393 DECAL PLACEMENT, ET16KX-16' 20818 FIELD SERVICE LABEL KIT TITLE DATE SECTION ® TABLE OF CONTENTS 11-09-21B VENCO VENTURO INDUSTRIES LLC...

  • Page 4: Section 100

    SECTION 100 DESCRIPTION & SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607100A...

  • Page 5: Specifications & Operating Features

    25 FT straight cord with four [4] environmentally-sealed toggle switches protected by a guard MASTER DISCONNECT SWITCH OUTRIGGERS AVAILABLE Side bracket type outriggers Fold-away type outriggers Pullout type outriggers TITLE DATE SECTION SPECS & OP. FEATURES C100 09-29-22A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24023 ET16KX (EEAAAA-*0) 10-22-14...
  • Page 6 INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100 reserve capacity, or 78 plates and 70 amp hours. TITLE DATE SECTION ® SPECS & OP. FEATURES C100 10-22-14A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21302 ET16/18KX 07-29-03...

  • Page 7: Installation Dimensions, Et16Kx

    APPROXIMATE 9" " HOOK WITH 9'-8 " OAL SAFETY LATCH 8 FEET 12 FEET 16 FEET OVERALL LENGTH: 17' 11 " TITLE DATE SECTION INSTALLATION DIMENSIONS C100 10-05-20A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23989 ET16/18KX, 8-12-16' BOOM 11-18-19...
  • Page 8 TORQUE TO 455 FT*LBS 14" 8.69" 7" 17.38" 12" 14.75" 14" 1" TYP 1" TYP. 7" 1.31" BASE PLATE 1.75" 10.00" 6.75" TITLE DATE SECTION C100 21735 BASE MOUNTING DIMENSIONS 03-06-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21592 ET8/12/16/18 CRANES 10-22-14F...
  • Page 9 1 PART LINE FOR LOADS LESS THAN 2000 LBS 2 PART LINE FOR LOADS OF 2000 LBS AND GREATER WEIGHT OF LOAD BLOCK = 28 LBS TITLE DATE SECTION C100 MAXIMUM LOAD CAPACITY 04-20-20C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21974 ET16KX, 8'-12'-16' BOOM 05-03-16B...

  • Page 12: Section 150

    SECTION 150 SAFETY VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607150A...

  • Page 13: Safety & Hazards - General

    THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM TITLE DATE SECTION ® SAFETY & HAZARDS C150 01-29-15K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850711 ELECTRIC CRANES 12-20-13J...
  • Page 14 THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM INTENTIONALLY LEFT BLANK TITLE DATE SECTION ® SAFETY & HZRDS, CONT. C150 01-29-15 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850712 ELECTRIC CRANES...
  • Page 15 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...

  • Page 16: Safety Decals

    CONTACT WITH THE LOAD, THE CRANE, OR THE VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME QUANTITY: ELECTRICALLY CHARGED. 15393-C PLACEMENT: EACH SIDE & EACH END OF VEHICLE TITLE DATE SECTION C150 SAFETY DECALS 04-29-16E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21353 VENTURO CRANES 10-24-13D...
  • Page 17 ZONE 3 PLACEMENT: In prominent location, so it is easily seen and ZONE 7 ZONE 4 readily identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION ® SAFETY DECALS C150 06-06-14C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21384 CRANES 04-02-13B...
  • Page 18 PART NO.: 14473-2 DECAL: CONDUCTIVE GREASE FUNCTION: To show the operator where to apply grease. CONDUCTIVE GREASE QUANTITY: Varies PLACEMENT: Near grease fittings. PART NO.: 13397 OIL LEVEL DECAL: OIL LEVEL AW46 or DEXRON III ATF FUNCTION: To inform the operator of proper oil level to maintain.
  • Page 19 PART NO.: 19788-1 DECAL: PROPORTIONAL Decal (ET16/18KXP) PROPORTIONAL CONTROL FUNCTION: To show the crane has proportional feature. QUANTITY: PLACEMENT: One on each side of boom. TITLE DATE SECTION MODEL/CAPCTY DECALS 04-20-20B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24017 ET16KX(P) 11-12-19A...

  • Page 20: Additional Decals

    MANUAL OVERRIDE DECAL (ET16/18KX) FUNCTION: To show the manual override ports. QUANTITY: 1 2 3 1 8 8 PLACEMENT: Right & Left side of housing. TITLE DATE SECTION ADDITIONAL DECALS C150 11-12-19 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23986 ET16KX(P)

  • Page 21: Section 200

    SECTION 200 INSTALLATION VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607200A...
  • Page 22 THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING. TITLE DATE SECTION ® CABLE & BATTERY C200 07-30-18X VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 711105 ELECTRIC CRANES 09-27-17W...
  • Page 24 Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.

  • Page 25: Stability Chart

    % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...

  • Page 26: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 27: Section 300

    SECTION 300 MAINTENANCE & SERVICE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607300A...
  • Page 28 Time of Truck Service * 32 FT-LBS. FOR ET8/12 WITH GTD-2200 COMEUP WINCH. SEE PAGE 21741 FOR WINCH IDENTIFICATION. TITLE DATE SECTION LUBRICATION & MAINTENACE CHART C300 03-06-23L VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21306 ET8/12/16/18 SERIES CRANES 01-30-23K...

  • Page 29: Minimum Voltage Test

    MINIMUM VOLTAGE TEST ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST "UP" STOP (RELIEF VALVE WILL OPEN) VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF...
  • Page 30 WIRE ROPE HOOK: COLOR BRAND RATING: 1.5 TONNE (3310 LBS) GOLD CROSBY 2.00" 8.25" 6.50" DIMENSIONS: 1.13" 1.06" 5.50" 4.13" TITLE DATE SECTION C300 WIRE ROPE & HOOKS SPECIFICATIONS 05-09-16B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23227 ET16/18KX 10-22-14A...

  • Page 31: Manual Override Instructions, Proportional

    B O O M DOWN HORN WINCH DOWN For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 MAN. OVERRIDE INSTR. 03-08-19A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23084 ET NON-PROP CRANES 02-09-17...
  • Page 32 LEFT BOOM BOOM HORN WINCH ROTATE 9.3. Go to step 5 For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 11-12-19 MAN. OVERRIDE INSTR. VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23987 ET16/18KX PROPORTIONAL...

  • Page 33: Section 400

    SECTION 400 REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607400A...
  • Page 34 TITLE DATE SECTION C400 RPLCMNT PARTS DWG - MECH 05-27-21C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23990 ET16/18KX(P) 03-12-21B...
  • Page 35 ET16KX(P) - REPLACEMENT PARTS LIST- MECH TITLE DATE SECTION C400 REPLACEMENT PARTS LIST 05-27-21C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24055 ET16KX(P) - MECH 03-18-21B...
  • Page 36 11 12 13 14 15 16 18 19 21 27 25 26 TITLE DATE SECTION C400 RPLCMNT HW DWG - MECH 09-28-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23991 ET16/18KX(P), GEN. B 05-26-21C...
  • Page 37 REPLACEMENT H/W LIST - ET16/18KX(P) MECH TITLE DATE SECTION C400 RPLCMNT HW LIST- MECH 10-17-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23992 ET16/18KX(P) SERIES 09-28-22C...

  • Page 42: Wiring Diagram, Et16/18Kx-16

    CIRCUIT DISCONNECT OPTIONAL OVERLOAD HYDRAULIC BREAKER SWITCH ALARM CONFIGURATION POWER UNIT 22254-BLK150GG PRESSURE SWITCH: 21948 22254-BLK110CG ET16KX-16' = 17460-2200-21 OPERATOR ET18KX-16' = 17460-2700-21 HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 11-04-22D C400 VENCO VENTURO INDUSTRIES LLC...
  • Page 43 CIRCUIT WITHOUT OPTIONAL OVERLOAD 19820 HYDRAULIC DISCONNECT ALARM CONFIGURATION BREAKER POWER UNIT SWITCH 22254-BLK150GG PRESSURE SWITCH: 21948 22254-BLK110CG ET16KX-16' = 17460-2200-21 OPERATOR ET18KX-16' = 17460-2700-21 HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM; NON-PROPORTIONAL 11-02-22B C400...

  • Page 44: Wiring Diagram, Et16/18Kxp-16

    BREAKER SWITCH ALARM CONFIGURATION 22254-BLK150GG PRESSURE SWITCH: 21948 22254-BLK110CG ET16KXP-16' = 17460-2200-21 OPERATOR ET18KXP-16' = 17460-2700-21 HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 11-02-22D C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26527 ET16/18KXP-16' 04-07-21C...
  • Page 45 PRESSURE SWITCH: 21948 22254-BLK110CG ET16KXP-16' = 17460-2200-21 OPERATOR ET18KXP-16' = 17460-2700-21 HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM; PROPORTIONAL 11-04-22B C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26532 ET16/18 SERIES W/ WINCH RLY, COMEUP/WARN 04-06-22A...

  • Page 46: Title Date Section

    Single & 2-Pole Slip-ring Replacement Parts (1 of 2) TITLE DATE SECTION C400 16780 REPLACEMENT PARTS 03-29-19A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21292 ET6/8/12/16/18/25/30/36K(X) 04-27-18...
  • Page 47 ITEM #8, FIBER WASHER, 5/8 I.D. ET20,000 & ET20K(X) CRANES. 'MUST' SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM #6. TITLE DATE SECTION ® C400 REPL. PARTS ILLUSTRATION 04-27-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21293 ET6/8/12/16/18/25/30/36K(X)
  • Page 48 SWITCH; SPDT, MOMENTARY ITEM PART NO. DESCRIPTION 16-PIN PLUG ASSY. 16-PIN PLUG - BACKSIDE VIEW TITLE DATE SECTION REPLACEMENT PARTS DWG & LIST C400 01-12-17B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23075 21990 PNDNT; 4 FNCTN ET CRNS, ESTP/HRN 10-20-14A...
  • Page 50 MUST USE ELBOW FOR 25167 (RR) PRESSURE SWITCH 25163 (BD) H4-6400-0610 NOTE: LOCATED ON OPPOSITE LEFT SIDE RIGHT SIDE SIDE OF MOTOR TITLE DATE SECTION HYDRAULIC COMPONENTS DRAWING C400 12-22-22C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21407 ET16/18KX 12-16-16B...
  • Page 51 MUST USE ELBOW FOR 25167 (RR) PRESSURE SWITCH 25163 (BD) H4-6400-0610 NOTE: LOCATED ON OPPOSITE LEFT SIDE RIGHT SIDE SIDE OF MOTOR TITLE DATE SECTION HYDRAULIC COMPONENTS DRAWING C400 12-22-22A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23988 ET16/18KXP 11-19-19...
  • Page 52 S1 S2...
  • Page 53 OPEN FLOW OPEN FLOW OPEN FLOW 'P' TO 'B' 'P' TO 'D' 'P' TO 'F' 'C' TO 'T' 'E' TO 'T' 'A' TO 'T' TITLE DATE SECTION HYDRAULIC SYSTEM DIAGRAM C400 10-14-19 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24434 ET16/18/25/30/36KXP...
  • Page 54 (WIRE ROPE ANCHOR) OR EQUIVALENT METRIC 21980 BRAKE ASSY HEX NUT 23918 BRAKE REPLACEMENT KIT 21778 MOTOR 2X SET SCREW (INCL W/ WINCH) TITLE DATE SECTION WINCH REPLACEMENT PARTS C400 03-19-21G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21054 ET16/18KX 10-23-14F...
  • Page 55 21735 SLEWING SYSTEM REPLACEMENT PARTS 21123 MOTOR (ONLY) 21218 - MOTOR SEAL KIT TITLE DATE SECTION SLEWING SYSTEM REPLACEMENT PARTS C400 ® 10-23-14B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21973 ET8/12K & ET8/12/16/18KX 12-27-13A...
  • Page 56 8-12-16 FT. BOOM NOTE LOAD BLOCK FOR LOADS OVER 2250 LBS. BOOM LENGTH 2250 8 FT. 1500 12 FT. 1125 16 FT. BOOM TITLE DATE SECTION DECAL PLACEMENT C400 04-20-20D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21393 ET16/18KX 03-02-20C...
  • Page 57 24082; FIELD SERVICE LABEL KIT, ET16KX 21108; FIELD SERVICE LABEL KIT, ET18KX 24083; FIELD SERVICE LABEL KIT, ET16KXP 24076; FIELD SERVICE LABEL KIT, ET18KXP TITLE DATE SECTION C400 FIELD SERVICE LABEL KIT 03-13-23H VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20818 ET16/18KX(P) 08-04-20G...

  • Page 60: Venco Venturo Industries Llc

    1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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