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Table of Contents
Related Manuals for Aerotech AMG Series
Summary of Contents for Aerotech AMG Series
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Page 1: Amg Hardware Manual
AMG Hardware Manual Revision: 1.05.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
AMG600 Dimensions Figure 2-7: View of an AMG Stage Showing Mounting Holes Figure 3-1: Motor and Feedback Wiring Figure 3-2: Machine Direction Figure 3-3: Hall Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) www.aerotech.com... -
Page 5: List Of Tables
25-Pin Feedback Connector Pin Assignments [AZ and EL] Table 3-4: Feedback Connector Mating Connector Table 3-5: Feedback Specifications Table 3-6: AMG Series Azimuth Resolution Information Table 3-7: AMG Series Elevation Resolution Information Table 3-8: S-130-39 Rotary Motor Specifications Table 3-9: S-180-69 Rotary Motor Specifications... -
Page 6: Safety Procedures And Warnings
Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to the statements given in this section and other handling, use, and operational information given throughout the manual to avoid injury to you and damage to the equipment. -
Page 7: Eu Declaration Of Incorporation
AMG Hardware Manual Table of Contents EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: AMG Gimbal is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 8 Table of Contents AMG Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 10: Environmental Specifications
Indoor use only 1.2. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the AMG. At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the AMG specifications are... -
Page 11: Basic Specifications
AMG Hardware Manual Overview 1.3. Basic Specifications Basic AMG series positioning stage specifications are shown in Table 1-3. Table 1-3: AMG Series Specifications Basic Model AMG200 AMG300 AMG400 AMG500 AMG600 Travel 360° continuous, Azimuth (AZ )/ Elevation (EL) Maximum Bus Voltage... -
Page 12: Vacuum Operation
The AMG200 is export controlled by United States Commerce Department export regulations. If you are from a non-US country and wish to purchase this gimbal, contact Aerotech to determine if an export license is required to purchase this product. People in countries embargoed by the United States cannot purchase and import this product. -
Page 13: Chapter 2: Mechanical Specifications And Installation
Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 14: Figure 2-1: Shipping Brackets
Mechanical Specifications and Installation AMG Hardware Manual Figure 2-1: Shipping Brackets Chapter 2 www.aerotech.com... -
Page 15: Dimensions
Mechanical Specifications and Installation 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 16: Figure 2-3: Amg300 Dimensions
Mechanical Specifications and Installation AMG Hardware Manual Figure 2-3: AMG300 Dimensions Chapter 2 www.aerotech.com... -
Page 17: Figure 2-4: Amg400 Dimensions
AMG Hardware Manual Mechanical Specifications and Installation Figure 2-4: AMG400 Dimensions www.aerotech.com Chapter 2... -
Page 18: Figure 2-5: Amg500 Dimensions
Mechanical Specifications and Installation AMG Hardware Manual Figure 2-5: AMG500 Dimensions Chapter 2 www.aerotech.com... -
Page 19: Figure 2-6: Amg600 Dimensions
AMG Hardware Manual Mechanical Specifications and Installation Figure 2-6: AMG600 Dimensions www.aerotech.com Chapter 2... -
Page 20: Securing The Stage To The Mounting Surface
If machining is required to achieve the desired flatness, it should be performed on the mounting surface rather than the AMG. Shimming should be avoided if possible. If shimming is required, it should be minimized to retain maximum rigidity of the system. AMG series stages have a fixed mounting pattern (as shown in Figure 2-7). -
Page 21: Attaching The Payload To The Stage
N O T E : If your AMG was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the AMG is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. - Page 22 Mechanical Specifications and Installation AMG Hardware Manual This page intentionally left blank. Chapter 2 www.aerotech.com...
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Page 23: Chapter 3: Electrical Specifications And Installation
Electrical installation requirements will vary depending on product options. Installation instructions in this section are for AMG stages equipped with standard Aerotech motors intended for use with an Aerotech motion control system. Contact Aerotech for further information regarding products that are otherwise configured. -
Page 24: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 25: Table 3-1: 4-Pin Motor Connector Pin Assignments [Az And El]
Motor Phase C Reserved Reserved Reserved Reserved Reserved Frame ground (motor protective ground) Table 3-2: 4-Pin Motor Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector ECK00657 ITT Cannon #DBM9W4SA197 www.aerotech.com... -
Page 26: Table 3-3: 25-Pin Feedback Connector Pin Assignments [Az And El]
Common ground (internally connected to Pin 21) Common ground (internally connected to Pin 20) Reserved Reserved Reserved Reserved Table 3-4: Feedback Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF Chapter 3... -
Page 27: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring www.aerotech.com Chapter 3... -
Page 28: Motor And Feedback Specifications
120 Ω Load (differential pk-pk signals SIN+, SIN-, COS+, COS- are .5 V relative to ground.) Output Signals pk-pk Digital Output (Incremental Encoder): RS422/485 compatible Table 3-6: AMG Series Azimuth Resolution Information AMG200 AMG300 AMG400 AMG500 AMG600 Lines 11840 lines/rev 15744 lines/rev... -
Page 29: Table 3-8: S-130-39 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 30: Table 3-9: S-180-69 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 31: Table 3-10: S-240-63 Rotary Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 32: Limits, Marker, And Machine Direction
AMG Hardware Manual 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 33: Motor And Feedback Phasing
AMG Hardware Manual Electrical Specifications and Installation 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-3: Hall Phasing www.aerotech.com Chapter 3... -
Page 34: Figure 3-4: Analog Encoder Phasing Reference Diagram
Electrical Specifications and Installation AMG Hardware Manual Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) Chapter 3 www.aerotech.com... -
Page 35: Chapter 4: Maintenance
4.1. Service and Inspection Schedule Lubricant inspection and replenishment in AMG series stages depends on conditions such as duty cycle, speed, and the environment. An inspection interval of once every two weeks is recommended until a trend develops for the application. -
Page 36: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 uncontrollably Controller documentation). Motor Connections (refer to Chapter 3 and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). Chapter 4 www.aerotech.com... -
Page 37: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 38 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 39: Appendix B: Revision History
1.03.00 Changed pin 8 to reserved 1.02.00 Added: Export Restrictions Added Declaration of Incorporation Added Environmental Specifications Safety information and warnings added Motor specifications added Note about motor and ground wire current and voltage requirements added 1.01.00 Dimensions section added 1.00.00 New Manual www.aerotech.com Appendix B... - Page 40 Revision History AMG Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 41: Index
Performance Specifications Encoder Specifications S-180 Export Restrictions Electrical Specifications Performance Specifications Global Technical Support S-240 Electrical Specifications Hall-Effect Sensors Specifications Performance Specifications Humidity serial number shimming inspection interval Shipping Clamps inspection schedule solvents Inspection Schedule stabilizing stage isopropyl alcohol www.aerotech.com Index... - Page 42 Index AMG Hardware Manual stage distortion stabilizing Support Technical Support Thermistor Specifications Vibration Warranty and Field Service Index www.aerotech.com...