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All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
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Table of Contents CSA T and F Dryer ACL Contactor with Modulating Valve (Page 8) ..........65 CSA T and F Dryer ACL Contactor with High-Low Valve (Page 8) ............. 66 CSA T and F Dryer Soft Start with High-Low Valve (Page 8) ............. 67 CSA T and F Dryer Soft Start with Modulating Valve (Page 8) ............
1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Save these safety guidelines for future reference.
1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.
If you do not understand any part of this manual or need ST-0025-2 assistance, contact your dealer. Install and Operate Equipment Properly • Before attempting to remove and re-install the fan blade, contact GSI for the recommended procedure. ST-0033-2 PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
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1. Safety Install and Operate Gas-Fired Equipment Properly • Gas-fired equipment should be installed by a qualified pipe fitter and must conform with local codes. • For Canada: The equipment shall be installed in accordance with the Natural Gas and Propane Installation Code, CSA B149.1, or the Propane Storage and Handling Code, CSA B149.2, or applicable provincial regulations, which should be carefully followed in all cases.
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1. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. • Keep area clean and dry. • Do not service equipment while it is operating. Disconnect and lock-out power and fuel supply before entering equipment or before performing maintenance.
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• The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • Be certain that capacities of auxiliary conveyors are matched to dryer metering capacities.
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1. Safety Confined Space Hazards and Entry Procedures • Note that the interior of this equipment is considered a confined space. Maintenance of this equipment can require access to the confined space. • Access doors must be shut and locked except when access is required.
1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
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® CSA Mod Wiring Diagrams PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
2. CSA Mod Wiring Diagrams CSA ACL Mod/T and F Panel Layout (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT FAN 1 STARTER MAIN I/O BOARD xxHP xxxV D03-0723 FAN/HEATER CONTROL RELAY 1 BOARD SAFETY RELAY 1 SAFETY RELAY 2 SAFETY RELAY 3 SAFETY RELAY 4...
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2. CSA Mod Wiring Diagrams CSA ACL Mod/T and F Panel Layout Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Motor Starter Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter...
2. CSA Mod Wiring Diagrams CSA Mod/T and F Dryer Field Installation Marks (Page 4) MOD - FIELD INSTALLATION MARKS PROVIDED BY INSTALLER (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) GRAIN TEMP THERMISTOR PLENUM THERMISTOR (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) UV FLAME SENSOR (+) UV FLAME SENSOR (-) AUTOMATIC AIR SYSTEM- INTERPOSING RELAY INSTALLATION (RELAY NOT PROVIDED)
2. CSA Mod Wiring Diagrams CSA Mod/T and F Dryer Switch I/O Connections (Page 5) FIRMWARE UPDATE DRYER TYPE DISPLAY PORT AUX SERIAL PORT J1-01 PORT SPARE BURNER 6 J1-02 FT SER TOWER J1-03 FAN 6 COMP J1-04 AUX 1 BURNER 5 AUX 2 FAN 5...
3. CSA T and F Diagrams CSA Ladder Logic Fan/Heater Operations LADDER LOGIC CONTROL - FAN HEATER OPERATION Figure 3B PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
3. CSA T and F Diagrams CSA Ladder Logic Main I/O Operations LADDER LOGIC CONTROL - MAIN I/O BOARD Figure 3D PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
3. CSA T and F Diagrams CSA Ladder Logic Fan/Heater Operation LADDER LOGIC CONTROL - FAN HEATER BOARD Figure 3E PNEG-2123 Modular Tower Dryer Wiring Diagrams for CSA...
3. CSA T and F Diagrams CSA ACL Mod/T and F Panel Layout (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT FAN 1 STARTER MAIN I/O BOARD xxHP xxxV D03-0723 FAN/HEATER CONTROL RELAY 1 BOARD SAFETY RELAY 1 SAFETY RELAY 2 SAFETY RELAY 3 SAFETY RELAY 4...
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3. CSA T and F Diagrams CSA ACL Mod/T and F Panel Layout Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Motor Starter Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter...
3. CSA T and F Diagrams CSA Soft Start Mod/T and F Panel Layout (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT MAIN I/O BOARD SOFT-START D03-0723 CONTROL RELAY 1 FAN/HEATER BOARD CONTROL RELAY 2 SAFETY RELAY 1 SAFETY RELAY 2 SAFETY RELAY 3 SAFETY RELAY 4...
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3. CSA T and F Diagrams CSA Soft Start Mod/T and F Panel Layout Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Soft Start Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter...
3. CSA T and F Diagrams CSA Mod/T and F Dryer Field Installation Marks (Page 4) T AND F - FIELD INSTALLATION MARKS PROVIDED BY INSTALLER (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) GRAIN TEMP THERMISTOR PLENUM THERMISTOR (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) BURNER FLAME ROD BURNER GROUND AUTOMATIC AIR SYSTEM- INTERPOSING RELAY INSTALLATION (RELAY NOT PROVIDED)
3. CSA T and F Diagrams CSA Mod/T and F Dryer Switch I/O Connections (Page 5) DRYER TYPE DISPLAY PORT AUX SERIAL PORT FIRMWARE UPDATE SPARE J1-01 PORT J1-02 FT SER BURNER 6 TOWER FAN 6 J1-03 COMP J1-04 AUX 1 BURNER 5 AUX 2 FAN 5...
3. CSA T and F Diagrams CSA T and F Dryer ACL Contactor with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer ACL Contactor with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer Soft Start with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer Soft Start with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 *FILL #1 O/L PRI UNLOAD O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer ACL Contactor with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer ACL Contactor with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L *FILL #2 O/L J1-03 PRI LOAD O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...
3. CSA T and F Diagrams CSA T and F Dryer Soft Start with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 J1-04 AUX UNLOAD O/L *AERATION O/L...
3. CSA T and F Diagrams CSA T and F Dryer Soft Start with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 J1-04 AUX UNLOAD O/L *AERATION O/L...
12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
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