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Summary of Contents for GSi PNEG-902
- Page 1 Multi-Module Dryer Stacking Manual (Review of Stacking a Dryer) PNEG-902...
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Page 3: Table Of Contents
Multi - Module Stacking Manual Contents Warranty..................4 Safety Precautions................5 Stack dryer component callout.............6 Module preparation..............7 Crane bracket placement..............8 Setting lower module on pedestals..........9 Anchoring lower module to foundation........10 Installing support legs..............11 Lifting upper module..............12 Setting upper module in place.............13 Securing upper module...............14 Appendix A - Module finishing..........15 Appendix B - Ladder cage installation........16 Notes...................18... -
Page 4: Warranty
DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PE- RIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. -
Page 5: Safety Precautions
General Safety Statements The GSI Group Inc.’s Principal concern is your safety and the safety of others associated with grain handling equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. -
Page 6: Stack Dryer Component Callout
Multi - Module Stacking Manual Stack Dryer Component Callout The following information is intended to help outline the steps required in stacking a Network Dryer. Fill Hopper Wet Bin Assembly Crane Brackets Pulleys, Belts, & Guards Module Stiffeners Wiring Connections Front Ladders, Rear Ladders &... -
Page 7: Module Preparation
Multi - Module Stacking Manual Module Preparation CAUTION This product may have sharp edges! To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at all times. • Identify all parts shipped in crates or in the back of the dryer. •... -
Page 8: Crane Bracket Placement
Multi - Module Stacking Manual Crane Bracket Placement Install the Crane Brackets onto the modules if not already installed. Crane Bracket Location Base Modules and Middle Modules utilize four crane brackets. Brackets mount to stack module support pads. Lifting usually occurs between the 2nd column from fan end to the 6th column from fan end. -
Page 9: Setting Lower Module On Pedestals
Multi - Module Stacking Manual Setting Lower Module on Pedestals BE ALERT! Personnel working around this equipment while it is lifted into position must use ex- treme caution. Lifting equipment (crane and rigging) must be of proper lifting capability for the unit size and weight. All local safety precautions and procedures must be fol- lowed. -
Page 10: Anchoring Lower Module To Foundation
(use 3/4” x 9 5/8” minimum anchors with epoxy resin). GSI has 1” x 12” anchor bolts (Part no. S-8957), tubes of epoxy (GTC-0004), and mixing nozzles for epoxy tubes (GTC-0005). An epoxy gun will be needed. -
Page 11: Installing Support Legs
Multi - Module Stacking Manual Installing Support Legs Left rear support leg. Right rear support leg. cotter pin & clean out door pivot shaft shim 7. NOTE: If the dryer is a twenty foot dryer then this step is not required. Use 1/2”-13 x 1 3/4”... -
Page 12: Lifting Upper Module
Multi - Module Stacking Manual Lifting Upper Module frame tie down (D61-0011) 9. Attach a frame tie down (D61-0011) at each of the corners of the upper module frame using ex- isting and supplied 1/2” bolt (S-3728), washer (S- 2120), and nut (S-6493) as shown in photos above. 10. -
Page 13: Setting Upper Module In Place
Multi - Module Stacking Manual Setting Upper Module in Place frame tie down shim here (if module support required) 11. Once upper module is in place over lower module slowly start to lower upper module while making sure that the frame tie downs (D61-0011) come down to the outside of the module support pads they will later be bolted to. -
Page 14: Securing Upper Module
Multi - Module Stacking Manual Securing Upper Module splice all stiffeners 13. Once the upper module is set and level use frame tie down 1/2”-13 x 1 1/2” bolts (S-3728), 1/2” washers (S- 2120), 1/2”-13 lock nut (S-6493) and bolt the frame tie down (D61-0011) on the upper module to the module support pad of the lower module. -
Page 15: Appendix A - Module Finishing
Provision of an adequate and safe power supply to the Stack Dryer unit is essential to your safety. GSI recommends that a competent and qualified electrician undertake all electrical wiring. All wiring is to be installed to the National Standards and Regula- tions relevant to your Country and Region. -
Page 16: Appendix B - Ladder Cage Installation
Multi - Module Stacking Manual Appendix B - Ladder Cage Installation safety cage bolt holes 1. To install the safety cage for the rear ladder of the bottom module first connect two large bell hoop halves together (LS-4352) together , and connect two small bell hoop halves (LS-4351) together. - Page 17 Multi - Module Stacking Manual Appendix b - Ladder Cage Installation 4. Assembly the front ladder safety cage the same way and with the same hardware only use seven 44” safety cage vertical supports (LS-4353). See photo on the right. LS-4353 5.
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Page 18: Notes
Multi - Module Stacking Manual Notes... - Page 19 Multi - Module Stacking Manual Notes...
- Page 20 1004 E. Illinois St. Assumption, IL 62510 Phone 217-226-4421 Fax 217-226-4498 August 2004...
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