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GSi Domestic - Mod/T Installation Manual

Modular tower dryer wiring diagrams
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Modular Tower Dryer
Wiring Diagrams
Model: Domestic - Mod/T and F
Electrical Installation Manual
PNEG-2075
Version: 1.2
Date: 09-22-20
PNEG-2075

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  • Page 1 Modular Tower Dryer Wiring Diagrams Model: Domestic - Mod/T and F Electrical Installation Manual PNEG-2075 Version: 1.2 Date: 09-22-20 PNEG-2075...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ..........................4 Cautionary Symbols Definitions ......................5 Safety Cautions ............................. 6 Safety Sign-Off Sheet ......................... 11 Chapter 2 Domestic Mod Wiring Diagrams ....................... 14 Domestic ACL Mod/T and F Dryers (Page 1) ..................14 Domestic Soft Start Mod/T and F Panel Layout (Page 1) ..............

  • Page 4: Chapter 1 Safety

    1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Save these safety guidelines for future reference.

  • Page 5: Cautionary Symbols Definitions

    1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.

  • Page 6: Safety Cautions

    If you do not understand any part of this manual or need ST-0025-2 assistance, contact your dealer. Install and Operate Equipment Properly • Before attempting to remove and re-install the fan blade, contact GSI for the recommended procedure. ST-0033-2 PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 7 1. Safety Install and Operate Gas-Fired Equipment Properly • Gas-fired equipment should be installed by a qualified pipe fitter and must conform with local codes. • For Canada: The equipment shall be installed in accordance with the Natural Gas and Propane Installation Code, CSA B149.1, or the Propane Storage and Handling Code, CSA B149.2, or applicable provincial regulations, which should be carefully followed in all cases.
  • Page 8 1. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. • Keep area clean and dry. • Do not service equipment while it is operating. Disconnect and lock-out power and fuel supply before entering equipment or before performing maintenance.
  • Page 9 • The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • Be certain that capacities of auxiliary conveyors are matched to dryer metering capacities.
  • Page 10 1. Safety Confined Space Hazards and Entry Procedures • Note that the interior of this equipment is considered a confined space. Maintenance of this equipment can require access to the confined space. • Access doors must be shut and locked except when access is required.

  • Page 11: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 12 NOTES PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 13 ® Domestic Mod Wiring Diagrams PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 14: Chapter 2 Domestic Mod Wiring Diagrams

    2. Domestic Mod Wiring Diagrams Domestic ACL Mod/T and F Dryers (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT FAN 1 STARTER MAIN I/O BOARD xxHP xxxV D03-0723 FAN/HEATER BOARD CONTROL RELAY 1 Figure 2A PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 15 2. Domestic Mod Wiring Diagrams Domestic ACL Mod/T and F Dryers Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Motor Starter Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter Power C/B...

  • Page 16: Domestic Soft Start Mod/T And F Panel Layout

    2. Domestic Mod Wiring Diagrams Domestic Soft Start Mod/T and F Panel Layout (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT MAIN I/O BOARD SOFT-START D03-0723 FAN/HEATER CONTROL RELAY 1 BOARD CONTROL RELAY 2 Figure 2B PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 17 2. Domestic Mod Wiring Diagrams Domestic Soft Start Mod/T and F Panel Layout Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Soft Start Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter...

  • Page 18: Domestic Mod/T And F Dryers Notes

    2. Domestic Mod Wiring Diagrams Domestic Mod/T and F Dryers Notes (Page 2) Figure 2C PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 19: Domestic Mod/T And F Dryers Terminal Strip Function

    2. Domestic Mod Wiring Diagrams Domestic Mod/T and F Dryers Terminal Strip Function (Page 3) Figure 2D PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 20: Domestic Mod Field Installation Marks

    2. Domestic Mod Wiring Diagrams Domestic Mod Field Installation Marks (Page 4) T AND F - FIELD INSTALLATION MARKS PROVIDED BY INSTALLER (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) GRAIN TEMP THERMISTOR PLENUM THERMISTOR (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) BURNER FLAME ROD BURNER GROUND AUTOMATIC AIR SYSTEM- INTERPOSING RELAY INSTALLATION (RELAY NOT PROVIDED)

  • Page 21: Domestic Mod/T And F Dryer Switch I/O Connections

    2. Domestic Mod Wiring Diagrams Domestic Mod/T and F Dryer Switch I/O Connections (Page 5) DISPLAY PORT AUX SERIAL PORT FIRMWARE UPDATE DRYER TYPE SPARE J1-01 PORT BURNER 6 J1-02 FT SER TOWER J1-03 FAN 6 COMP AUX 1 BURNER 5 J1-04 AUX 2 J1-05...

  • Page 22: Domestic Mod Dryer Acl With High-Low

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with High-Low (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03...

  • Page 23: Domestic Mod Dryer Acl With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with Modulating Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L...

  • Page 24: Domestic Mod Dryer Soft Start With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with Modulating Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC J1-02 PRI UNLOAD O/L...

  • Page 25: Domestic Mod Dryer Soft Start With High-Low Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with High-Low Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC J1-02 PRI UNLOAD O/L...

  • Page 26: Domestic Mod Dryer Acl With High-Low Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 27: Domestic Mod Dryer Acl With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 28: Domestic Mod Dryer Soft Start With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 29: Domestic Mod Dryer Soft Start With High-Low Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 *FILL #1 O/L PRI UNLOAD O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 30: Domestic Mod Dryer Acl With High-Low Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L *FILL #2 O/L J1-03 PRI LOAD O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 31: Domestic Mod Dryer Acl With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer ACL with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 32: Domestic Mod Dryer Soft Start With Modulating Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...

  • Page 33: Domestic Mod Dryer Soft Start With High-Low Valve

    2. Domestic Mod Wiring Diagrams Domestic Mod Dryer Soft Start with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L *FILL #2 O/L J1-03 PRI LOAD O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05 AUX LOAD O/L *WET SUPPLY J1-06...
  • Page 34 NOTES PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 35: Chapter 3 Domestic T And F Wiring Diagrams

    ® Domestic T and F Wiring Diagrams PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 36: Domestic Acl Mod/T And F Dryers

    3. Domestic T and F Wiring Diagrams Domestic ACL Mod/T and F Dryers (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT FAN 1 STARTER MAIN I/O BOARD xxHP xxxV D03-0723 FAN/HEATER CONTROL RELAY 1 BOARD Figure 3A PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 37 3. Domestic T and F Wiring Diagrams Domestic ACL Mod/T and F Dryers Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Motor Starter Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter Unload Starter...

  • Page 38: Domestic Soft Start Mod/T And F Panel Layout

    3. Domestic T and F Wiring Diagrams Domestic Soft Start Mod/T and F Panel Layout (Page 1) VFD LINE REACTOR AIRSWITCH BURNER IGNITION CONTROL X-FORMER UNIT MAIN I/O BOARD SOFT-START D03-0723 FAN/HEATER CONTROL RELAY 1 BOARD CONTROL RELAY 2 Figure 3B PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...
  • Page 39 3. Domestic T and F Wiring Diagrams Domestic Soft Start Mod/T and F Panel Layout Ref # Description GND Lug Breaker Distribution Block (GT3-0484) Control X-Former Soft Start Fan/Heater Board (D03-0723) Main I/O Board Burner Control Unit Ignition X-Former Airswitch VFD Line Reactor VFD C/B Load Starter...

  • Page 40: Domestic Mod/T And F Dryers Notes

    3. Domestic T and F Wiring Diagrams Domestic Mod/T and F Dryers Notes (Page 2) Figure 3C PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 41: Domestic Mod/T And F Dryers Terminal Strip Function

    3. Domestic T and F Wiring Diagrams Domestic Mod/T and F Dryers Terminal Strip Function (Page 3) Figure 3D PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 42: Domestic T And F Field Installation Marks

    3. Domestic T and F Wiring Diagrams Domestic T and F Field Installation Marks (Page 4) T AND F - FIELD INSTALLATION MARKS PROVIDED BY INSTALLER (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) GRAIN TEMP THERMISTOR PLENUM THERMISTOR (* ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE) BURNER FLAME ROD BURNER GROUND AUTOMATIC AIR SYSTEM- INTERPOSING RELAY INSTALLATION (RELAY NOT PROVIDED)

  • Page 43: Domestic Mod/T And F Dryer Switch I/O Connections

    3. Domestic T and F Wiring Diagrams Domestic Mod/T and F Dryer Switch I/O Connections (Page 5) DRYER TYPE DISPLAY PORT AUX SERIAL PORT FIRMWARE UPDATE SPARE J1-01 PORT J1-02 FT SER BURNER 6 TOWER FAN 6 J1-03 COMP J1-04 AUX 1 BURNER 5 AUX 2...

  • Page 44: Domestic T And F Dryer Acl With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with Modulating Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 AIRSWITCH X7-01 X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC...

  • Page 45: Domestic T And F Dryer Acl With High-Low Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with High-Low Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC...

  • Page 46: Domestic T And F Dryer Soft Start With High-Low

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with High-Low (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01 +12VDC...

  • Page 47: Domestic T And F Dryer Soft Start With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with Modulating Valve (Page 6) VFD LINE REACTOR UNLOAD LOAD SAMPLER X2-03 X7-01 AIRSWITCH X3-04 X7-04 SIEMENS BCM X2-02 IGNITION X-FORMER X4-02 X2-01 X10-05 X5-03 X3-02 X5-01 2 X10-06 J1-01...

  • Page 48: Domestic T And F Dryer Acl With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 AUX UNLOAD O/L *AERATION O/L J1-04...

  • Page 49: Domestic T And F Dryer Acl With High-Low Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 AUX UNLOAD O/L *AERATION O/L J1-04...

  • Page 50: Domestic T And F Dryer Soft Start With High-Low Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with High-Low Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L *FILL #2 O/L J1-03 PRI LOAD O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...

  • Page 51: Domestic T And F Dryer Soft Start With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with Modulating Valve (Page 7) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L *FILL #2 O/L J1-03 PRI LOAD O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...

  • Page 52: Domestic T And F Dryer Acl With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...

  • Page 53: Domestic T And F Dryer Acl With High-Low Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer ACL with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L J1-03 PRI LOAD O/L *FILL #2 O/L J1-04 AUX UNLOAD O/L *AERATION O/L J1-05...

  • Page 54: Domestic T And F Dryer Soft Start With High-Low Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with High-Low Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 AUX UNLOAD O/L *AERATION O/L J1-04...

  • Page 55: Domestic T And F Dryer Soft Start With Modulating Valve

    3. Domestic T and F Wiring Diagrams Domestic T and F Dryer Soft Start with Modulating Valve (Page 8) VFD LINE REACTOR UNLOAD LOAD SAMPLER AIRSWITCH J1-01 +12VDC J1-02 PRI UNLOAD O/L *FILL #1 O/L PRI LOAD O/L *FILL #2 O/L J1-03 AUX UNLOAD O/L *AERATION O/L J1-04...
  • Page 56 NOTES PNEG-2075 Modular Tower Dryer Wiring Diagrams for Domestic...

  • Page 57: Chapter 4 Warranty

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 58 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-323947...

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